This disclosure relates to braking systems for saddle-type vehicles.
The unique clean operation of electric vehicles is highly desirable in urban areas, and much use of two wheelers is seen in urban areas due to traffic flow and parking considerations. Indeed, the limited range of batteries and a recharging infrastructure in its infancy make urban areas the ideal location for electric two wheelers. The lower speed “stop-start” nature of urban driving which results in frequent use of the brakes makes this environment ideally suited to extending the vehicle range through the use of recovered energy in regenerative braking.
Aspects of this disclosure may relate to a saddle-type vehicle that includes a saddle-type vehicle chassis, a front fork connected to the saddle-type vehicle chassis, a front wheel connected to the front fork, a rear wheel connected to the saddle-type vehicle chassis, and an electric motor connected to the rear wheel, where the electric motor is powered by a rechargeable energy storage system. The saddle-type vehicle may include a braking system that has a friction brake providing a first braking force to the front wheel of the saddle-type vehicle, a regenerative device coupled to the rear wheel, where the regenerative device may provide a second braking force and also generate an electric current when the rear wheel is decelerating, and where the electric current charges the rechargeable energy storage system, a brake actuation device configured for movement by an operator, one or more motor controllers coupled to the brake actuation device and the rechargeable energy storage system, and a brake actuation sensor operatively coupled to the brake actuation device. The brake system may operate such that when the brake actuation device is actuated, the one or more motor controllers activates the regenerative device to decelerate the rear wheel and create the electric current to charge the rechargeable energy storage system. The first braking force applied to the front wheel may be applied only by the friction brake, and the second braking force applied to the rear wheel may be applied only by the regenerative device or electric motor. The electric motor may include the regenerative device to provide both forward drive for the saddle-type vehicle and also to provide braking force to the rear wheel to decelerate the rear wheel. Both the friction brake connected to the front wheel and the regenerative device connected to the rear wheel may be activated together through actuation of the brake actuation device. In addition, the brake actuation device may be a lever assembly. The lever assembly may include the brake actuation sensor, where a movement of the lever assembly causes the brake actuation sensor to communicate data to the one or more motor controllers, where the one or more motor controllers use the data to calculate an amount of brake force required by the regenerative device to apply to the rear wheel. In addition, the lever assembly may be configured to be actuated by a hand of the operator or configured to be actuated by a foot of the operator.
Other aspects of this disclosure may relate to the brake system of the saddle-type vehicle where the electric motor includes the regenerative device to recover energy from deceleration of the rear wheel to charge the rechargeable energy storage system. The brake system may have one or more motor controllers that provide an Anti-Lock Brake function for the rear wheel. Further, the saddle-type vehicle may be a 2-wheeled vehicle, a 3-wheeled vehicle, or a four-wheeled vehicle. The brake system may operate such that when the friction brake includes an Anti-Lock Brake module, a wheel speed sensor may provide data to the Anti-Lock Brake module to enable the Anti-Lock Brake module to identify events that involve loss of traction. The wheel speed sensor may be a part of the electric motor or be connected to the rear wheel. In addition, the brake actuation sensor may be is a pressure sensor, a position sensor, or a magnetic position sensor. As another option, when power is restricted from the electric motor, the electric motor may be restricted from rotating causing the rear wheel to be immobilized.
Still other aspects of this disclosure may relate to a saddle-type vehicle that includes a saddle-type vehicle chassis, a front fork connected to the saddle-type vehicle chassis, a front wheel connected to the front fork, a rear wheel connected to the saddle-type vehicle chassis, and an electric motor connected to the rear wheel, where the electric motor is powered by a rechargeable energy storage system and also provides a driving force to the rear wheel. The vehicle may have a braking system that includes a friction brake that provides braking force to the front wheel of the saddle-type vehicle and a brake actuation device configured for movement by an operator. The brake system may operate such that when the brake actuation device is actuated, the friction brake may apply a first braking force to the front wheel and the electric motor applies a second braking force to the rear wheel causing the rear wheel to decelerate. In addition, when the rear wheel is decelerating, the electric motor may generate an electric current that charges the rechargeable energy storage system. Both the friction brake connected to the front wheel and the electric motor connected to the rear wheel may be activated simultaneously through actuation of the brake actuation device. The brake actuation device may include a brake actuation sensor, where a movement of the brake actuation device causes the brake actuation sensor to communicate data to one or more motor controllers. The one or more motor controllers may use the data to calculate an amount of the second braking force to apply to the rear wheel. The brake actuation device is a single lever assembly that is configured to be actuated by a hand of the operator.
The following Detailed Description will be better understood when considered in conjunction with the accompanying drawings in which like reference numerals refer to the same or similar elements in all of the various views in which that reference number appears. Also, the reader is advised that the attached drawings are not necessarily drawn to scale.
Further, it is to be understood that the drawings may represent the scale of different components of one single embodiment; however, the disclosed embodiments are not limited to that particular scale.
In the following description of various example structures according to the invention, reference is made to the accompanying drawings, which form a part hereof, and in which are shown by way of illustration various example devices, systems, and environments in which aspects of the invention may be practiced. It is to be understood that other specific arrangements of parts, example devices, systems, and environments may be utilized and structural and functional modifications may be made without departing from the scope of the present invention. Also, while the terms “top,” “bottom,” “front,” “back,” “side,” “rear,” and the like may be used in this specification to describe various example features and elements of the invention, these terms are used herein as a matter of convenience, e.g., based on the example orientations shown in the figures or the orientation during typical use. Additionally, the term “plurality,” as used herein, indicates any number greater than one, either disjunctively or conjunctively, as necessary, up to an infinite number. Nothing in this specification should be construed as requiring a specific three-dimensional orientation of structures in order to fall within the scope of this invention.
The present disclosure may relate to a method to maximize the range of electric vehicles in an urban environment through recovered energy while reducing the complexity that results from having both an electric regenerative brake and friction brake on the same wheel. In addition, the present disclosure also may relate to a brake system design for a motorcycle or other saddle-type vehicle which includes one or more friction brakes on the front wheel(s) and an electric motor driving the rear wheel(s), or an electric hub motor integral to the rear wheel(s), used for both propelling the vehicle and regenerative braking to slow and stop it. These two braking systems may be linked to work together to slow the vehicle when the rider actuates a brake lever. The electric motor, or electric hub motor, may provide braking force to the rear wheel(s), recovering as much energy as possible while the friction brake may provide additional braking force through the front wheel(s) should the rider request more braking force than can be generated by the electric motor. The weight transfer to the front wheel(s) that occurs when a high and short saddle-type vehicle decelerates makes this application particularly suited to having friction braking only on the front wheel(s) and only using regenerative braking force to the rear wheel(s). Current brake systems that employ both friction and regenerative brakes on the same wheel require complicated systems to balance the braking force between the two systems. Adding an Anti-Lock Brake System (ABS) to this type of system further increases this complexity when all braking forces need to be able to be changed very rapidly to prevent the brakes from locking resulting in wheel skid and reduced control of the vehicle. The brake system as disclosed eliminates this complexity resulting in a simpler and lighter weight brake system.
As shown in
The braking system 50 may include a friction brake system 53 connected to the front wheel 16 mounted to the front fork 14, where the friction brake system 53 may provide the necessary braking force to the front wheel 16 of the vehicle 10. The frictional brake system 53 may include a caliper 56 containing brake pads, a master cylinder, a fluid reservoir 51, a brake actuation device 27, and a hydraulic hose 52. The braking system 50 may also include a regenerative braking system that includes a regenerative device 58 coupled to the rear wheel 20, where the regenerative device 58 may generate an electric current when the rear wheel 20 is decelerating such that the generated electric current charges the rechargeable energy storage system (RESS) 24. The regenerative device 58 may preferably be the electric motor 57 that acts as both the forward drive motor and as the regenerative device 58. However, in some examples, the regenerative device 58 may be a separate generator that charges the RESS 24 during deceleration of the rear wheel 20. The system 50 may also include a brake actuation device 27 that is configured for movement by an operator to allow the operator to easily engage and disengage the braking system 50. In addition, the actuation device 27 may be operatively coupled to a brake actuation sensor 26. The brake actuation sensor 26 may be a pressure sensor, a position sensor, or a magnetic position sensor. The brake system 50 may further include one or more motor controllers 55 coupled to the brake actuation device 27 and the rechargeable energy storage system (RESS) 24. When the brake actuation device 27 is actuated, the one or more motor controllers 55 may activate the regenerative device to decelerate the rear wheel 20 and also activate the friction brake system 53 to decelerate the front wheel 16. The deceleration of the rear wheel 20 by the regenerative device 58 may create an electric current to charge the rechargeable energy storage system 24.
As discussed above, the electric motor 57 may include the regenerative device 58 such that the electric motor 57 provides both the forward drive for the saddle-type vehicle 10 and also provides braking force to decelerate the rear wheel 20 when desired. In addition, when power is restricted from the electric motor 57, the electric motor 57 may be restricted from rotating causing the rear wheel to be immobilized. This immobilization may act as a theft deterrent.
In addition, the controllers 54, 55 may receive signals or data from one or more of the brake actuation sensor 26, the twist grip position sensor 30, the speed sensors in the electric motor 57, and the speed sensors at the front and rear wheels 16, 20. From this data, the motor controller 55 or vehicle controller 54 may calculate the required brake forces to balance the braking forces between the front and rear wheels 16, 20 in a controlled manner. In addition, the saddle-type vehicle 10 may include one or more attitude sensors to detect any angular tilt of the wheels 16, 20 relative to the surface the vehicle 10 is traveling. These attitude sensors may include gyroscopes and/or accelerometers. In some examples, the controllers 54, 55 may use the data from these attitude sensors in conjunction with the data from the actuation sensor 26, the twist grip position sensor 30, and the speed sensors to determine the proper balanced braking force. Based on input from brake actuation device 27, brake actuation sensor or switch 26, twist grip sensor 30, and/or speed sensors integrated with the electric motor 57, the motor controller 55 (or vehicle controller 54) may control the braking force applied to the rear wheel 20 including providing an anti-lock brake system (ABS) function should it detect a rear wheel lock event. The motor controller 55 may use the signals from the brake actuation sensor 26 and the position of the twist grip sensor 30, which communicates the requested power for the electric motor 57, to calculate a desired braking force to be supplied by the regenerative device. Based on the inputs from the speed sensors should the controller detect a rear wheel lock it can adjust the amount of braking applied to the rear wheel to provide ABS function. Vehicle controller 54 also may receive the same signals from brake actuator lever 27 sensor or switch 26, twist grip sensor 30, speed sensors, and attitude sensors as the motor controller 55. As such if any failure in the motor controller 55 prevents the motor controller 55 from activating the brakes, the vehicle controller 54 will activate the rear brakes. Thus, the vehicle controller 54 provides redundant control of the braking system 50 and its regenerative braking to increase reliability. Additionally, in the case of a failure of hydraulic hose 52 or other components of the friction brake 53, the controller 55 can detect this failure based on the low output of brake pressure sensor 26 and use output from a different sensor, such as twist grip position, to provide redundant control of the rear brake further increasing reliability. Thus, the braking system has redundant systems to prevent a single point of failure within the brake system 50.
The vehicle controller 54 may control other functions on the vehicle 10 not related to the electric motor 57, such as controlling the lighting and opening storage compartments. As discussed above, the signals from the brake system 50, such as the signals from the brake actuator sensor 26, as well as the signals from the twist grip sensor 30. The vehicle controller 54 may also act as a redundant controller for safety related systems on the vehicle 10 similar such as described above with respect to the brake system 50.
As shown in the schematic shown in
The present technology disclosed above and in the accompanying drawings reference a variety of example structures. The purpose served by the disclosure, however, is to provide an example of the various features and concepts related to the technology, not to limit the scope of the disclosure. One skilled in the relevant art will recognize that numerous variations and modifications may be made to the examples described above without departing from the scope of the present invention, as defined by the appended claims.
This application claims priority to U.S. Provisional Application No. 62/776,036 filed on Dec. 6, 2018. The above referenced application is incorporated by reference in its entirety.
Number | Date | Country | |
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62776036 | Dec 2018 | US |