This disclosure relates to a brake used to inhibit rotation of a rotating body such as a motor output shaft. In particular, the disclosure relates to a brake integrated with a sensor assembly for use in determining the rotational position of the rotating body.
Brakes are frequently used to control the rotation of driven bodies such as a motor output shaft. In many applications, it is important to also monitor the position of the motor output shaft. The position is typically monitored using a resolver or a rotary encoder having a wheel coupled to the motor output shaft and a position sensor that tracks movement of the wheel as it rotates with the motor output shaft. Conventional resolvers and encoders, however, consume valuable space. When an encoder is used in combination with a brake, the wheel of the encoder is typically spaced axially from the brake thereby requiring a relatively long motor output shaft to accommodate both the brake and the encoder.
The inventors herein have recognized a need for a brake that will minimize and/or eliminate one or more of the above-identified deficiencies.
This disclosure relates to a brake used to inhibit rotation of a rotating body such as a motor output shaft. In particular, the disclosure relates to a brake integrated with a sensor assembly for use in determining the rotational position of a rotating body.
A brake in accordance with one embodiment includes a rotor configured for coupling to a rotating body for rotation therewith about a rotational axis. An annular brake plate is disposed about the rotational axis on a first side of the rotor and defines a central bore configured to receive the rotating body. An armature is disposed about the rotational axis on a second side of the rotor. A spring is configured to urge the armature in a first axial direction towards, and into engagement with, the rotor thereby urging the rotor in the first axial direction towards, and into engagement with, the brake plate to brake rotation of the rotor and rotating body. An annular electromagnet is disposed on an opposite side of the armature relative to the rotor and defines a central bore configured to receive the rotating body. The electromagnet is configured to urge, when current is delivered to the electromagnet, the armature in a second axial direction away from, and out of engagement with, the rotor. The brake is characterized by a target supported on a radially extending face of one of the rotating body and the rotor and a sensor aligned with the target through the one of the central bore of the brake plate and the central bore of the electromagnet and configured to generate, responsive to the target, position signals indicative of a rotational position of the rotor and rotating body.
A brake in accordance with the present teachings is advantageous relative to conventional brakes. The brake integrates a sensor assembly in a manner that is relatively compact in the direction of the rotational axis of a rotating body such as a motor output shaft. As a result, the brake allows the rotational position of the motor output shaft to be determined without the need for a substantial increase in the axial length of the motor output shaft.
The foregoing and other aspects, features, details, utilities, and advantages of the invention will be apparent from reading the following detailed description and claims, and from reviewing the accompanying drawings illustrating features of this invention by way of example.
Referring now to the drawings wherein like reference numerals are used to identify identical components in the various views,
Rotor 28 is provided for selective engagement with brake plate 30 and armature 34 to transmit a braking torque to body 22. Rotor 28 may be made from a variety of conventional materials including plastics and may be made by stamping, molding and/or machining. Rotor 28 is disposed about, and may be centered about, axis 24 and is coupled to body 22 for rotation therewith about axis 24. Rotor 28 may include a hub 42 and a rotor or coupling disc 44.
Hub 42 is tubular and defines a central bore into which body 22 extends. Referring to
Disc 44 is supported on, and extends radially outwardly from, hub 42. Disc 44 is tubular and defines a central bore configured to receive hub 42 and body 22. A radially inner surface of disc 44 may define a plurality of axially extending splines 50 configured for engagement with splines 48 of hub 42 in order to prevent relative rotation of hub 42 and disc 44, but allow axial movement of disc 44 relative to hub 42 along axis 24. Referring to
Brake plate 30 is configured for engagement with rotor 28 during application of brake 20 to transmit a braking torque to rotor 28. Brake plate 30 provides a reaction surface against which armature 34 presses rotor 28 during application of brake 20. Brake plate 30 may be made from conventional metals, plastics or composites. Brake plate 30 is annular and may be disposed about, and centered about axis 24. Brake plate 30 defines a central bore 54 configured to receive body 22 and a portion of hub 42 of rotor 28. Referring to
Spacers 32 establish the axial spacing of brake plate 30 and electromagnet 38. Spacers 32 engage opposing faces of brake plate 30 and electromagnet 39. Spacers 30 are tubular in shape and are configured to receive fasteners 58 extending from brake plate 30 into electromagnet 38. The axial length of each spacer 32 is greater than the combined axial length of armature 34 and disc 44 such that, when brake 20 is disengaged, air gaps exist between brake plate 30 and disc 44 and between armature 34 and disc 44. Spacers 32 of varying length may be used over the life of brake 20 to adjust the axial spacing of brake plate 30 and electromagnet 38 to compensate for wear on the brake engagement surfaces of brake plate 30, armature 34 and disc 44 and resulting increases in the air gaps between brake plate 30 and disc 44 and armature 34 and disc 44. Spacers 32 may be made from a material or materials (including non-magnetic materials) having a relatively high magnetic reluctance eliminate flux transfer from electromagnet 38 to brake plate 30.
Armature 34 is configured for engagement with rotor 28 during application of brake 20 to transmit a braking torque to rotor 28. Armature 34 may be made from metals or metal alloys or other materials having a relatively low magnetic reluctance such as iron or steel. Armature 34 is annular in shape and may disposed about, and may be centered about, axis 24. Armature 34 is disposed on one side of disc 44 opposite brake plate 30 and defines a brake engagement surface facing disc 44. Armature 34 is axially movable towards and away from disc 44 and brake plate 30 to permit engagement and disengagement of brake 20. Armature 34 may define a plurality of recesses 62 in a radially outer surface or bores extending through armature 34 that are configured to receive spacers 32 and fasteners 58 to thereby fix armature 34 against rotation relative to brake plate 30 and electromagnet 38.
Springs 36 provide a means for biasing armature 34 in one direction along axis 24 towards rotor 28 and brake plate 30 and away from electromagnet 38 to engage brake 20. Springs 36 are seated between armature 34 and electromagnet 38 and exert a biasing force on armature 34 urging armature 34 and rotor 28 towards brake plate 30. Springs 36 may be received with recesses formed in electromagnet 38 and disposed in an annular array about axis 24 and equally circumferentially spaced about axis 24. It should be understood that brake 20 may alternatively include a single annular spring 36 in a corresponding annular recess in electromagnet 38.
Electromagnet 38 provides a means for urging armature 34 in the opposite direction along axis 24 away from disc 44 and brake plate 30 to disengage brake 20. Electromagnet 38 also provides structural support and orients other components of brake 20 including brake plate 30 and springs 36. Referring to
Housing 64 is provided to house conductor 66 and may also provide structural support for, and orient, other components of brake 20 including brake plate 30 and springs 36. Housing 64 also forms part of an electromagnetic circuit that attracts armature 34 towards housing 64 when current is provided to conductor 66. Housing 64 may be made from metals or metal alloys or other materials having a relatively low magnetic reluctance such as iron or steel. Housing 64 is fixed against rotation. Housing 64 is annular in shape and may be disposed about, and may be centered about axis 24. Housing 64 defines a central bore 68 through which portions of body 22 and rotor 28 may extend. Housing 64 may define a radially extending end wall 70 and axially extending, radially aligned, inner and outer walls 72, 74 that extend axially from end wall 70 towards armature 34. Inner and outer walls 72, 74 define an annular recess therebetween configured to receive conductor 66. Inner wall 72 may further define one or more closed bores configured to receive one end of each spring 36. Outer wall 74 may also define a plurality of circumferentially spaced closed bores configured to receive fasteners 58 coupling brake plate 30 to electromagnet 38.
Conductor 66 is provided to create an electromagnetic circuit among armature 34, housing 64 and conductor 66 to cause movement of armature 34 away from disc 44 to disengage brake 20. Conductor 66 may comprise a conventional wound coil or similar conductor configured to be received within housing 64 between walls 72, 74. Conductor 66 may be connected electrically to a power supply (not shown) such as a battery. Current supplied to conductor 66 creates an electromagnetic circuit including armature 34, housing 64 and conductor 66 that urges armature 34 towards housing 64 and away from disc 44 against the biasing force of springs 36 to disengage brake 20.
In accordance with the teachings herein, brake 20 further includes an integrated sensor assembly 40. Assembly 40 provides an indication of the rotational position of body 22 and rotor 28 and may be a resolver or an absolute or incremental rotary encoder. Referring to
Target 76 causes sensor 82 to generate signals indicative of the rotational position of body 22 and rotor 28. Referring to
Referring to
PCB 80 supports sensor 82. PCB 80 may further support other electronic circuit elements including those used in pre-processing (e.g., amplification, conditioning, etc.) of signals generated by sensor 82 before transmission to external electronic devices. In the illustrated embodiment, PCB 80 is annular in shape. It should be understood, however, that the shape of PCB 80 may vary. PCB 80 may define a central bore that is disposed about, and centered about, axis 24 and that is configured to receive body 22 therethrough. PCB 80 is configured to be received within recess 90 in sensor housing 78. Referring to
Sensor 82 generates signals, responsive to target 76, indicative of the rotational position of body 22 and rotor 28. Sensor 82 is supported on PCB 80. In one embodiment, sensor 82 comprises an inductive sensor including three coils printed as copper traces on PCB 80. The coils include a transmitter coil and two receiver coils. The transmitter coil induces a voltage in the receiver coils creating a magnetic field that induces eddy currents in target 76 thereby producing another magnetic field that interacts with the magnetic field generated by the coils (in embodiments in which an inductive sensor is used, rotor 28 must be formed of a non-metallic material so that rotor 28 does not impact the generated fields). The interacting magnetic fields cause variation in the induced voltage in the receiver coils that is dependent on the position and movement of target 76. Although an inductive sensor is described herein, it should be understood that different types of optical and magnetic sensors could be used (which may in turn, result in a different configuration for target 76). The coils for sensor 82 extend circumferentially about at least a portion of PCB 80 and axis 24 and in certain embodiments may completely encircle axis 24 such that sensor 82 is annular in shape. Sensor 82 is axially spaced from target 76 and is aligned with target 76 through the central bore 54 of brake plate 30. The arrangement and positioning of target 76 and sensor 82 results in a sensor assembly 40 that minimizes the axial space required by the assembly 40 and, therefore, the axial length of body 22.
Referring now to
Referring to
Disc portion 144 extends radially outwardly from hub portion 142. Disc portion 144 is configured to be receive axially between brake plate 30 and armature 34 and defines engagement surfaces on either axial side configured for engagement with brake plate 30 and armature 34. Each engagement surface of disc portion 142 may support one or more friction pads made from conventional friction materials.
Referring to
Referring now to
Referring now to
Referring to
Disc portion 344 extends radially outwardly from hub portion 342. Disc portion 344 is configured to be receive axially between brake plate 30 and armature 34 and defines engagement surfaces on either axial side configured for engagement with brake plate 30 and armature 34. Each engagement surface of disc portion 342 may support one or more friction pads made from conventional friction materials.
Referring to
Referring now to
Referring now to
A brake 20, 120, 220, 320, 420 or 520 in accordance with the present teachings is advantageous relative to conventional brakes. The brake 20, 120, 220, 320, 420 or 520 integrates a sensor assembly 40 in a manner that is relatively compact in the direction of the rotational axis 24 of a rotating body such as a motor output shaft. As a result, the brake 20, 120, 220, 320, 420 or 520 allows the rotational position of the motor output shaft to be determined without the need for a substantial increase in the axial length of the motor output shaft.
While the invention has been shown and described with reference to one or more particular embodiments thereof, it will be understood by those of skill in the art that various changes and modifications can be made without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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23189401.5 | Aug 2023 | EP | regional |