This disclosure relates generally to wind turbines and, more specifically, to braking devices for vertical axis wind turbines.
Wind turbines fall into two large categories: horizontal axis wind turbines and vertical axis wind turbines. Vertical axis wind turbines have certain advantages with respect to horizontal axis wind turbines: for example, their efficiency is not very dependent on wind direction. Vertical axis wind turbines are split into two categories: Savonius (differential drag) turbines and Darrieus turbines. In the case of Darrieus turbines, a driving torque that can be used to drive a rotor of an electricity generator results from the variation in angle of attack, and thus the lift acting on a blade of such a wind turbine, during a full revolution of the blade about the vertical axis of the wind turbine.
In order to protect a wind turbine from breaking in high winds, it is necessary to provide systems for reducing or limiting the rotational speed of the blades, or even halting this rotation completely. European Patent EP1857671 proposes small air brakes, mounted close to the trailing edge of the blades so as to limit the rotational speed of the blades of a Darrieus type vertical axis wind turbine. These air brakes can be activated by centrifugal force. Such devices are not very reliable as these air brakes may not engage, particularly in severe icing conditions. As such air brakes are lightweight, the centrifugal force acting on them is in fact not very large and can be less than the force that would prevent the air brakes pivoting, for example as a consequence of icing. U.S. Pat. No. 4,456,429 describes another speed control mechanism for a Darrieus type vertical axis wind turbine. The blades of such a wind turbine are connected to a vertical axis via horizontal arms (or bars) (reference 17 of
The systems as described in patent U.S. Pat. No. 4,456,429 have certain drawbacks. Given the presence and the type of articulation mechanism connecting the blades to the horizontal arms, it is possible for the blades, after having undergone a sudden deflection with respect to these horizontal arms caused, for example, by a rapid change in wind speed, to flap with respect to these horizontal arms. It follows that the wind turbine then becomes unstable and that the blades can continue to rotate about the vertical axis despite a strong wind while pivoting with respect to the horizontal arms. The resultant instability of the wind turbine can induce large mechanical stresses in the elements of the wind turbine which is then at risk of breaking.
Disclosed herein are braking devices and systems for vertical axis wind turbines that are more effective and more stable than known systems. An example in accordance with the teachings of this disclosure includes a braking device for a wind turbine having a vertical axis and comprising a flap. The example flap is mechanically connected by a non-vertical arm to a vertical rotating shaft having an axis of rotation which coincides with said vertical axis. In addition, the example flap is designed to rotate about said vertical axis in a nominal position and to tip about a non-horizontal tipping axis. Also, the example flap has a center of gravity positioned outside the tipping axis. The nominal position being such that a centrifugal force induced by the rotation of said flap about said vertical axis and acting at said center of gravity is able to create a non-zero torque with respect to said tipping axis in this nominal position. In some examples disclosed herein, the braking device further comprises a torque limiter having a disengagement torque, one stationary portion and one portion that moves with respect to the non-vertical arm. In addition, the flap is mechanically connected to said moving portion of said torque limiter. Also, the moving portion of the torque limiter is able to allow the flap to tip from the nominal position through a tipping angle about the tipping axis when a threshold such as, for example, a maximum, rotational speed of the flap about the vertical axis is reached. A centrifugal force acting at the center of gravity of the flap in the nominal position then induces a torque at the torque limiter, which is greater than the disengagement torque.
A torque limiter is known to those skilled in the art. Once the torque limiter has disengaged, the example flap remains in a tipped position imposed by the torque limiter. The tipped position corresponds to the position of the flap once it has tipped from its nominal position. It is therefore impossible for the flap to pivot about the tipping axis subsequently, that is once the torque limiter has disengaged.
The example braking system disclosed herein is, thus, more stable. By virtue of this torque limiter, there is no need for additional damping systems to mitigate possible flapping of the blades. As the flap is locked in a given tipped position once the maximum rotational speed is reached, the additional drag imposed by this new position of the flap (the tipped position) is constant. The example system disclosed herein is, thus, more effective. It can also be used for emergency braking, which is useful in certain extreme conditions. Contrary to the device described in U.S. Pat. No. 4,456,429, once tipped, the flap does not return on its own to its nominal operating position when the rotational speed of the wind turbine decreases following the tipping of the flap into the tipped position. The torque limiter holds the flap in the position that corresponds to an increase in drag (tipped position). The example torque limiter disclosed herein is, thus, also able to hold the flap in the tipped position for a rotational speed of said flap about the vertical axis, lower than the maximum rotational speed (speed at which the flap tips into the tipped position from its nominal position). The example torque limiter disclosed herein does not operate simply as a hinge, that is merely a guiding member for a movement in rotation. The torque limiter allows the flap to tip but also controls the disengagement via its disengagement torque, that is the threshold for the force to be provided to cause the flap to tip. The example torque limiter disclosed herein also allows the flap to tip in a predetermined, amplitude-controlled manner (360°, 180°, 90° for example).
The example braking device disclosed herein has other advantages. When a maximum rotational speed is reached, the example braking device produces a sudden tipping of the flap about the tipping axis as a consequence of the torque exerted on the torque limiter by the centrifugal force acting at the center of gravity of the flap. This torque limiter disengages and, thus, allows a sudden tipping of the flap only when a torque at said limiter is greater than or equal to the disengagement torque. The distance between the center of gravity of the flap and the tipping axis represents a lever arm. The fact that the torque limiter disengages only at a predetermined torque value makes it possible to have a braking device which is more reliable with respect to the devices such as described in U.S. Pat. No. 4,456,429 where a simple articulation mechanism is used. Moreover, a progressive deflection of the blades with respect to their nominal position leads to a progressive increase in the drag that they induce, and thus, a reduction in the performance of the associated wind turbine, even if a maximum rotational speed is not reached. This is not the case for the example braking device disclosed herein, which alters the aerodynamic performance of the associated wind turbine only once a maximum wind speed is reached. The example braking device disclosed herein is triggered solely by a centrifugal force induced by the rotation of the blades about the vertical axis. No hydraulic, electronic, and/or mechanical control device is necessary to control the disengagement of the braking device or to cause the flap to tip into the tipped position. Thus, it is not necessary, for example, to provide cables or rods by means of which to cause the flap of the braking device to tip. A reliable and autonomous braking device is thus possible. The example braking device disclosed herein is also cost-effective. If the wind turbine to which the example braking device is associated comprises three blades, three flaps can be placed thereon. Thus, by virtue of the redundant three-flap arrangement, the reliability of the braking device is further increased.
The example braking device is further beneficial in that the maximum rotational speed of the blades about the vertical axis of a vertical axis wind turbine is limited, and therefore, the stresses to which the blades are exposed are also limited. The blades can be made of a wide range of materials when a limit value for the rotation is chosen in an adequate manner. The example braking device disclosed herein can typically be used for wind turbines of the Darrieus type having straight vertical blades, sometimes called H-rotor Darrieus turbines.
In some examples, the tipping axis is parallel to the vertical axis.
Also, in some examples, the vertical axis wind turbine comprises at least one blade mechanically connected to the vertical rotating shaft by the non-vertical arm, and the flap is a portion of the at least one blade. The flap of the example braking device disclosed herein is typically heavier than the air brakes described in European Patent EP1857671, allowing it to tip even in intense icing and/or freezing conditions. Moreover, the ice which could form on the flap would increase its weight, leading to earlier disengagement of the flap. In some examples disclosed herein, the portion of the at least one blade is mechanically connected to the moving portion of said torque limiter at one end of said at least one blade. Also, in some examples, the end corresponds to a lower end of said at least one blade.
In another example disclosed herein, the vertical axis wind turbine comprises at least one blade mechanically connected to the vertical rotating shaft by the non-vertical arm and the flap is one of said at least one blade.
In some examples, the tipping angle is about 90°.
Also, in some examples, the vertical axis wind turbine comprises at least one blade mechanically connected to the vertical rotating shaft by the non-vertical arm. In some such examples, the blade is located at one end of said non-vertical arm outside the vertical axis, and the flap is positioned between the vertical axis and said end.
In some examples disclosed herein, a vertical axis wind turbine comprising one of the example braking devices disclosed herein. Also, in some examples, a wind turbine comprising three of the example braking devices disclosed herein.
These aspects, as well as other aspects of the teachings disclosed herein, will appear more clearly in the detailed description of particular examples disclosed herein, with reference to the drawings of the figures, in which:
The drawings of the figures are not to scale. Generally, similar elements are denoted by similar references in the figures. The presence in the drawings of reference numbers may not be considered to be limiting, even when these numbers are indicated in the claims.
In the configuration shown in
C=({right arrow over (PG)}×{right arrow over (F)}c).{right arrow over (u)} (Eq. 1),
where P is a point on the tipping axis 40, G is the center of gravity 50 and {right arrow over (u)} is a unit vector along the tipping axis 40. Eq. 1 is a mixed product, where the symbol × represents a vector product and the symbol · represents a scalar product. The centrifugal force is proportional to the square of the rotational speed of the flap 30 about the vertical axis 20. The centrifugal force {right arrow over (F)}c therefore increases when the rotational speed of the flap 30 about the vertical axis 20 increases. In some examples, the nominal position corresponds to a position inducing minimum drag 170 due to the movement in rotation of the flap 30 about the vertical axis 20. In
In the illustrated example, the flap 30 is mechanically connected to a moving portion 160 of a torque limiter 60 having a given disengagement torque 85. Various types of torque limiter 60 can be used for the example braking device disclosed herein. For example, the SK range, made by SNT, can be used. When a torque greater than the disengagement torque 85 is applied to a torque limiter 60, the latter allows an element, which is connected to its moving portion 160, to rotate suddenly through a given tipping angle 80. In some examples, the example torque limiter 60 disclosed herein is centered on the tipping axis 40. For the example braking device disclosed herein, the torque limiter 60 can produce one or more tipping angles 80 when the torque C exerted by the centrifugal force with respect to the tipping axis 40 (and given by Eq. 1) is greater than one or more disengagement torques 85. Indeed, the various tipped positions can be characterized by different disengagement torques 85. In some examples, the torque limiter 60 is characterized by regular tipping angles 80. Standard tipping angles 80 are every 60° but other values (30°, 90°, 120 ° for example) are possible. The example torque limiter 60 disclosed herein is, thus, a synchronous torque limiter and not a sliding torque limiter. A sliding torque limiter simply causes the flap to tip (or frees it to move in rotation) with no control over the amplitude of the ensuing tipping (the moving portion of the torque limiter goes crazy as there is no longer a resisting torque). That is not the case for the example torque limiter 60 disclosed herein, which has not only a predetermined disengagement torque but also a predetermined tipping angle 80.
The right-hand portion of
In another example, the flap 30 is a blade 90 of a wind turbine 10 having a vertical axis. Thus, in this case, the braking is provided by an entire blade 90 tipping.
According to another example, the teachings of this disclosure provide an example wind turbine 10 having a vertical axis 20, in which the turbine 10 comprises an example braking device as described hereinabove. In some examples, the wind turbine 10 having a vertical axis 20 comprises blades 90 that are vertical and straight; such a wind turbine 10 is sometimes referred to by those skilled in the art as an “H-rotor Darrieus turbine”.
The teachings of the present disclosure have been described in relation to specific examples that are purely illustrative and should not be seen as limiting. In a general manner, the teachings of the present disclosure is not restricted to the examples illustrated and/or described hereinabove. In particular, the teachings also relate to combinations of the technical features of the examples disclosed above. Use of the verbs “comprise”, “include”, or any other variant, as well as their conjugated forms, can in no way exclude the presence of elements other than those mentioned. The use of the indefinite article “a”, or the definite article “the”, to introduce an element does not exclude the presence of a plurality of these elements. The reference numbers in the claims do not restrict their scope.
In summary, the examples disclosed herein include an example braking device for a wind turbine having a vertical axis, comprising a flap able to tip about a tipping axis, said flap having a center of gravity positioned outside the tipping axis. The example braking device disclosed herein is characterized in that the braking device further comprises a torque limiter having a disengagement torque, in that the flap is mounted on said torque limiter, and in that said torque limiter is able to allow said flap to tip through a tipping angle about said tipping axis for a rotational speed of said flap about said vertical axis which induces a torque at the torque limiter greater than or equal to the disengagement torque.
Although certain example methods and apparatus have been disclosed herein, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all methods, apparatus and articles of manufacture fairly falling within the scope of the appended claims either literally or under the doctrine of equivalents.
Number | Date | Country | Kind |
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2011/0360 | Jun 2011 | BE | national |
This patent is a continuation of International Patent Application Serial No. PCT/EP2012/061363, filed on Jun. 14, 2012, which claims priority to Belgian Patent Application 2011/0360, filed on Jun. 15, 2011, both of which are hereby incorporated herein by reference in their entireties.
Number | Date | Country | |
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Parent | PCT/EP2012/061363 | Jun 2012 | US |
Child | 14105585 | US |