Brassiere

Information

  • Patent Grant
  • 6572437
  • Patent Number
    6,572,437
  • Date Filed
    Friday, November 16, 2001
    23 years ago
  • Date Issued
    Tuesday, June 3, 2003
    21 years ago
Abstract
There is provided a brassiere made of a stretchable material for comfort. Each breast cup has a breast receiving portion with an inner layer and an outer layer, and a support panel portion with the inner and outer layers and a breast supporting panel between the inner and outer layers. The breast supporting panel is substantially inelastic in all directions and, preferably, forms an arcuate edge for supporting the breast. Thus, the entire brassiere stretches and moves with the wearer, while each non-elastic breast supporting panel provides the desired breast support. The bottom edge of the breast supporting panel is spaced from the bottom edge of the brassiere. Decreasing the length of the breast supporting panel so that its bottom edge does not contact the bottom edge of the brassiere allows the bottom periphery of the brassiere to have additional flex that improves the overall comfort of the brassiere. Preferably, the bottom edge of the brassiere is turned to form the waistband of the brassiere.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention generally relates to brassiere. More particularly, the present invention relates to brassiere, especially sport brassiere, having breast supporting panels in the breast cups.




2. Description of the Prior Art




A brassiere attempts to combine comfort for the wearer and support for the breasts, which can be mutually exclusive features. Commonly, a brassiere incorporates stretchable or elastic materials for the comfort of the wearer. Typically, support for the breasts is achieved with underwires made of rigid materials, such as metal and/or plastic.




The difficulty in making both a comfortable and supportive brassiere is amplified for “sports”brassiere designed to be worn during exercise and other physical activities. Some sports brassiere function by compressing the breasts to the body of the wearer. A disadvantage of this type of sports brassiere is that it does not support the breasts of the wearer and the breasts may shift within the sports brassiere during exercise and other physical activities. To reduce the risk of injury to the breasts and back, sports brassiere are expected to be strong and fully supportive. At the same time, sports brassiere are sometimes worn for extended periods of time. Therefore, such brassiere must be quite comfortable to wear. Also, for various reasons, some women prefer to wear sports brassiere exclusively, instead of everyday and/or “fashion” brassiere.




In light of the foregoing, there is an ongoing need for brassiere, especially sports brassiere, that are both comfortable to wear and adequately support the breasts of the wearer.




SUMMARY OF THE INVENTION




It is an object of the present invention to provide a brassiere that is comfortable to wear.




It is also an object of the present invention to provide a comfortable brassiere that can adequately support the breasts of a wearer during exercise and other physical activities.




It is a further object of the present invention to provide such a comfortable and supportive brassiere that is simple to manufacture.




In light of the foregoing, there is provided a brassiere having a body made of a stretchable material for comfort. Each breast cup has a breast receiving portion with an inner layer and outer layer, and a support panel portion with the inner and outer layers and a breast supporting panel between the inner and outer layers. The breast supporting panel is substantially inelastic in all directions and, preferably, forms an arcuate edge for supporting the breast. Thus, the entire brassiere stretches and moves with the wearer, while each non-elastic breast supporting panel provides the desired breast support. Significantly, the bottom edge of each breast supporting panel is spaced from the bottom edge of the brassiere. Decreasing the length of the breast supporting panel so that its bottom edge does not contact the bottom edge of the brassiere allows the bottom periphery of the brassiere to have additional flex that improves the overall comfort of the brassiere. Preferably, the bottom edge of the brassiere is turned to form the waistband of the brassiere.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a brassiere according to the present invention;





FIG. 2

is a cutaway view of the brassiere of

FIG. 1

with the outer fabric layer removed to show the breast supporting panel; and





FIG. 3

is a cross-section of the brassiere of

FIG. 1

taken along line


3





3


.











DETAILED DESCRIPTION OF THE INVENTION




Referring to the drawings and, in particular,

FIG. 1

, there is provided a brassiere or “brassiere” according to the present invention generally represented as reference numeral


10


.




As shown in

FIG. 1

, brassiere


10


is a sports brassiere having a pair of front panels


20


, a back panel


50


that connects the front panels together at one end at a seam line


45


, and a pair of shoulder straps


60


. As illustrated in

FIG. 1

, brassiere


10


has shoulder straps


60


that are connected to the top of front panels


20


. However, it should be noted that the present invention can be practiced on a strapless brassiere. Brassiere


10


is illustrated with a hook-and-eye closure system


52


between front panels


20


, and positioned opposite back panel


50


. However, brassiere


10


may be opened and closed at back panel


50


. Alternatively, brassiere


10


may be made without a closure system and simply pulled over the torso of the wearer. In addition, closure system


52


may be any closure system known in the art, including, but not limited to, hook-and-eye, hook-and-loop (e.g., “VELCRO®”) systems, and/or laces.




As shown in

FIG. 2

, each front panel


20


has a breast receiving portion or section


22


, a support panel area


21


, and a peripheral portion or section


30


with a bottom edge


46


. Front panel


20


is completely seam free across the breasts of the wearer to prevent irritation that may occur from the friction between seams and the body of the wearer. Support panel area


21


is demarcated from peripheral section


30


by a seam


40


. Seam


40


outlines an upper boundary for peripheral section


30


.




Referring to

FIGS. 2 and 3

, each breast receiving portion


22


has an inner fabric layer


24


and an outer fabric layer


26


that are connected together. Each support panel area


21


has inner and outer fabric layers


24


and


26


and a breast supporting panel


25


between the inner and outer layers. As shown in

FIG. 3

, breast receiving portion


22


and support panel area


21


are integrally joined to form front panel


20


. Preferably, as shown in

FIG. 3

, breast supporting panel


25


is attached to inner fabric layer


24


with a stitched seam


42


, so that no stitching is visible on outer fabric layer


26


. In addition, breast supporting panel


25


is preferably inserted between fabric layers


24


and


26


only in support panel area


21


, however in breast receiving portion


22


, inner and outer layers


24


and


26


are secured together so that they remain flat and smooth next to the breast of the wearer.




Breast supporting panel


25


has a bottom edge


44


. Bottom edge


44


extends into peripheral portion


30


, but does not extend to bottom edge


46


of brassiere


10


. Rather, bottom edge


44


falls between bottom edge


46


and seam


40


that starts peripheral section


30


. Spacing bottom edge


44


from bottom edge


46


provides for less thickness at bottom edge


46


so that bottom edge


46


can have a folded over portion


56


that forms peripheral section


30


into a waistband for brassiere


10


. For example, inner layer


24


and outer layer


26


fold at bottom edge


46


and are stitched together at seam


40


to form a double layer with space in between the layers at peripheral section


30


. Also affixed to peripheral section


30


at seam


40


is a continuous elastic band


61


, which is surrounded by inner layer


24


and outer layer


26


. Preferably, bottom edge


44


is spaced about 1 mm to about 50 mm away from the inside surface


47


of bottom edge


46


. More preferably, bottom edge


44


is spaced about 1 mm to about 30 mm away from inside surface


47


of bottom edge


46


. This feature also gives additional flexibility to peripheral section


30


so that the brassiere


10


is more comfortable, since brassiere


10


can adjust to the body more readily as the body moves.




The various layers and sections of brassiere


10


may be made with any suitable material. Front panel


20


, back panel


50


, and inner and outer layers


24


,


26


are all made from a stretchable or elastic type material. This stretchable or elastic type material may be made of varying combinations of cotton or polyester or nylon, and spandex. This elastic type material may have from 3% to 25% spandex, and the remainder is nylon or cotton or polyester or any combinations thereof. Breast receiving portion


22


is substantially, and preferably totally elastic, in both the vertical and horizontal directions.




Breast supporting panel


25


is a substantially non-stretch or non-elastic panel. Panel


25


is shaped to provide for extra support to the sides, underarm, bottom and center front of a woman's breast. Preferably, top edge


48


of breast supporting panel


25


above seam


42


forms an arcuate edge for supporting the breast of the wearer. Breast supporting panel


25


is preferably stitched adjacent a top edge


48


to inner fabric layer


24


. Top edge


48


preferably has a binding material that covers the raw edge of breast supporting panel


25


. The binding material allows for extra strength along top edge


48


and keeps the top edge from rolling or curling.




In a preferred embodiment, inner and outer layers


24


and


26


are preferably at least partially made with an elastic fabric, such as nylon spandex, while breast supporting panel


25


is preferably made with substantially inelastic cotton or nylon yarn.




Peripheral section


30


is formed from the same fabric as inner layer


24


and outer layer


26


. Peripheral portion


30


is substantially inelastic in both the vertical and horizontal directions in the region of the front panel


20


from closure


52


to seam line


45


due to breast supporting panel


25


being positioned between inner layer


24


and outer layer


26


. Peripheral portion


30


is substantially elastic in both the Vertical and horizontal directions in the region of the back panel


50


, e.g. from seam


45


on one side of the brassiere around the torso of the wearer to the same seam


45


on the other side of the brassiere.




Brassiere


10


may be made using any process known in the art. Preferably, the process for forming brassiere


10


results in a minimal number of seams that could irritate the wearer. Outer and inner layers


24


and


26


may, for instance, be formed with a circular knitting machine. Brassiere


10


having circularly knitted inner and outer layers


24


and


26


may be made by sewing breast supporting panel


25


to inner layer


24


, placing inner layer


24


over breast supporting panel


25


, cutting the resulting brassiere blank to form arm and neck openings, and sewing inner and outer layers


24


and


26


together.




A brassiere


10


made according to the present invention is comfortable to wear and provides support to a wearer's breasts. Moreover, the breast supporting panel


25


helps to keep the breasts more “centered” in brassiere


10


than a traditional compression sports brassiere.




The present invention having been thus described with particular reference to the preferred forms thereof, it will be obvious that various changes and modifications may be made therein without departing from the spirit and scope of the present invention as defined in the appended claims.



Claims
  • 1. A brassiere comprising:a pair of front panels, each having stretchable inner and outer layers, each layer having a breast receiving section, a support panel area and a peripheral section, said peripheral section having a top boundary that adjoins said support panel area and a bottom edge; and a substantially inelastic breast supporting panel positioned between said inner and outer layers in said support panel area, said breast supporting panel having an upper edge and a lower edge, said lower edge being below said top boundary and spaced apart from said bottom edge, so that there is less thickness at said bottom edge.
  • 2. The brassiere of claim 1, further comprising a back panel connected to said pair of front panels.
  • 3. The brassiere of claim 1, further comprising a pair of shoulder straps, each shoulder strap being connected to one of said pair of front panels and said back panel.
  • 4. The brassiere of claim 1, wherein each of said pair of front panel is seamless.
  • 5. The brassiere of claim 1, wherein said breast receiving section forms a breast cup.
  • 6. The brassiere of claim 1, wherein said peripheral section is adapted to extend around the torso of a wearer.
  • 7. The brassiere of claim 1, wherein said inner and outer layers are each made with a material selected from the group consisting of nylon, spandex, and any combination thereof.
  • 8. The brassiere of claim 1, wherein said peripheral section is formed from a material selected from the group consisting of nylon, spandex, and any combination thereof.
  • 9. The brassiere of claim 1, wherein said peripheral section has an elastic band connected thereto.
  • 10. The brassiere of claim 9, wherein one of said inner and outer layers is folded about said elastic band at said bottom edge and said elastic band is connected to one of said inner and outer layers.
  • 11. The brassiere of claim 9, wherein said peripheral portion is substantially inelastic in both the vertical and horizontal directions in the region of said front panel.
  • 12. The brassiere of claim 9, wherein said peripheral portion is substantially elastic in both the vertical and horizontal directions in the region of a back panel.
  • 13. The brassiere of claim 1, wherein said breast supporting panel is connected to at least one of said inner and outer layers.
  • 14. The brassiere of claim 1, wherein said breast supporting panel is made of a non-stretchable material.
  • 15. The brassiere of claim 1, wherein said breast supporting panel is made with a material selected from the group consisting of cotton, nylon, and any combinations thereof.
  • 16. The brassiere of claim 1, wherein said breast supporting panel is spaced apart from said free bottom edge to increase flexibility of said peripheral portion.
  • 17. The brassiere of claim 1, wherein said lower edge of said breast supporting panel is spaced apart from said free bottom edge about 1 mm to about 50 mm.
  • 18. The brassiere of claim 1, wherein said lower edge of said breast supporting panel is spaced apart from said free bottom edge about 1 mm to about 30 mm.
  • 19. A brassiere comprising:a front panel having at least two stretchable layers, each layer having a breast receiving section, a support panel area and a peripheral section, said peripheral section having a top boundary that adjoins said breast receiving section and a bottom edge, and an elastic band connected to one of said stretchable layers, said elastic band being surrounded by one of said stretchable layers; and a substantially inelastic breast supporting panel positioned between said at least two stretchable layers in said support panel area, said breast supporting panel having an upper edge and a lower edge, said lower edge being below said top boundary and spaced apart from said free bottom edge, whereby said breast supporting panel provides for less thickness at said free bottom edge.
  • 20. The brassiere of claim 19, wherein said stretchable layers are adapted to fold at said bottom edge.
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