The present invention relates to a device for detecting a break of a wire or a break of a strand that occurs in a rope.
Various ropes are used in an elevator device. For example, a car of an elevator is suspended in a shaft by a main rope. The main rope is wound around a sheave such as a driving sheave of a traction machine. The main rope is repeatedly bent by movement of the car. Consequently, the main rope is gradually degraded. When the main rope is degraded, wires constituting the main rope are broken. When a large number of wires are broken, a strand formed by twisting wires together may be broken. A break of the wire or a break of the strand occurs also due to a foreign object engaged between the main rope and the sheave.
A broken wire or strand protrudes from a surface of the main rope. Consequently, when an operation of the elevator is performed in a state in which a wire or a strand is broken, the broken wire or strand comes into contact with equipment provided in the shaft.
PTL 1 describes an elevator device. In the elevator device described in PTL 1, a detection member is provided so as to face a main rope. In addition, a displacement of the detection member is detected by a sensor. A break of a wire or a strand is detected on the basis of the displacement detected by the sensor.
[PTL 1] Japanese Patent No. 4896692 B
In an elevator device, for each sheave, a range of a main rope that passes through the sheave is predetermined. For example, a portion in a certain range of the main rope passes through a driving sheave. The portion passing through the driving sheave does not necessarily pass through a suspension sheave of a counterweight. Accordingly, when a break of a wire or a break of a strand is to be detected by using the sensor described in PTL 1, it is necessary to install the sensor at the position of each sheave around which the main rope is wound. For example, in the case where the sensor is installed at a position of the suspension sheave of the counterweight, a signal line needs to be laid between the counterweight and a controller. A problem arises in that a large number of the sensors are necessary and a signal line has to be extended from each sensor, and hence a configuration is complicated. In particular, in the elevator device having a 2:1 roping system in which many sheaves are used, the above problem becomes conspicuous.
The invention is made in order to solve the above problem. An object of the present invention is to provide a break detection device capable of detecting occurrence of a break of a wire or a strand with a simple configuration with high accuracy.
A break detecting device of the present invention comprises a sensor having an output signal, the output signal varying when vibration is generated in a rope of an elevator, detection means for detecting occurrence of an abnormal variation in the output signal from the sensor, storage means for storing, when the detection means detects the occurrence of the abnormal variation, a position of a car of the elevator at the time of the occurrence of the variation in association with a determination score, arithmetic means for increasing the determination score when the detection means detects the occurrence of the abnormal variation when the car passes the position stored in the storage means, and decreasing the determination score when the detection means does not detect the occurrence of the abnormal variation when the car passes the position, and determination means for determining whether or not a broken portion is present in the rope on the basis of the determination score.
A break detecting device of the present invention comprises a sensor having an output signal, the output signal varying when vibration is generated in a rope of an elevator, detection means for detecting occurrence of an abnormal variation in the output signal from the sensor, storage means for storing, when the detection means detects the occurrence of the abnormal variation, a position of a car of the elevator at the time of the occurrence of the variation, and determination means for determining whether or not a broken portion is present in the rope on the basis of a frequency of the detection of the occurrence of the abnormal variation performed by the detection means when the car passes the position stored in the storage means.
In the break detection device according to the present invention, for example, the arithmetic means increases the determination score when the detection means detects the occurrence of the abnormal variation when the car passes the position stored in the storage means. The arithmetic means decreases the determination score when the detection means docs not detect the occurrence of the abnormal variation when the car passes the position. The determination means determines whether or not the broken portion is present in the rope on the basis of the determination score. The break detection device according to the present invention is capable of detecting the occurrence of the break of the wire or the strand with the simple configuration with high accuracy.
The present invention will be described with reference to the accompanying drawings. Redundant descriptions will be appropriately simplified or omitted. In the individual drawings, the same reference numerals denote the same or corresponding parts.
One end portion 4a of the main rope 4 is supported by a fixing member in the shaft 2. For example, the end portion 4a of the main rope 4 is supported by a fixing member provided at a top portion of the shaft 2. The main rope 4 extends downward from the end portion 4a. The main rope 4 is wound around a suspension sheave 5, a suspension sheave 6, a return sheave 7, a driving sheave 8, a return sheave 9, and a suspension sheave 10 from a side of the end portion 4a. The main rope 4 extends upward from a portion of the main rope 4 wound around the suspension sheave 10. The other end portion 4b of the main rope 4 is supported by a fixing member in the shaft 2. For example, the end portion 4b of the main rope 4 is supported by a fixing member provided at the top portion of the shaft 2.
The suspension sheave 5 and the suspension sheave 6 are included in the car 1. The suspension sheave 5 and the suspension sheave 6 are provided on, for example, a lower portion of a car floor. The suspension sheave 5 and the suspension sheave 6 are rotatable relative to the car floor. The return sheave 7 and the return sheave 9 are provided on, for example, fixing members at the top portion of the shaft 2. The return sheave 7 and the return sheave 9 are rotatable relative to the fixing members at the top portion of the shaft 2. The driving sheave 8 is included in a traction machine 11. The traction machine 11 is provided in, for example, a pit of the shaft 2. The suspension sheave 10 is included in the counterweight 3. The suspension sheave 10 is provided on, for example, an upper portion of a frame that supports weights. The suspension sheave 10 is rotatable relative to the frame.
The arrangement of the sheaves around which the main rope 4 is wound is not limited to the example shown in
A load weighing device 12 detects a load of the car 1.
An accelerometer 14 detects acceleration of the car 1. The car 1 is guided by guide rails (not shown) and moves in a vertical direction. Consequently, the accelerometer 14 detects acceleration of the car 1 in the vertical direction. The accelerometer 14 is provided in, for example, the car 1. The accelerometer 14 outputs an acceleration signal corresponding to the detected acceleration. The acceleration signal outputted from the accelerometer 14 is inputted to the controller 13.
The traction machine 11 has a function of detecting torque. The traction machine 11 outputs a torque signal corresponding to the detected torque. The torque signal outputted from the traction machine 11 is inputted to the controller 13.
A governor 15 operates a safety gear (not shown) when a descending speed of the car 1 exceeds a reference speed. The safety gear is included in the car 1. When the safety gear operates, the car 1 is forcibly stopped. The governor 15 includes, for example, a governor rope 16, a governor sheave 17, and an encoder 18. The governor rope 16 is wound around the governor sheave 17. When the car 1 moves, the governor rope 16 moves. When the governor rope 16 moves, the governor sheave 17 rotates. The encoder 18 outputs a rotation signal corresponding to a rotation direction and a rotation angle of the governor sheave 17. The rotation signal outputted from the encoder 18 is inputted to the controller 13. The encoder 18 is an example of a sensor that outputs a signal corresponding to a position of the car 1.
Each of
Each of
Each of
Each of
Each of
Similarly, when a portion wound around the driving sheave 8 in the main rope 4 is displaced, the torque signal outputted from the traction machine 11 is influenced. Consequently, when the vibration generated in the main rope 4 reaches the above portion of the main rope 4, the torque signal from the traction machine 11 varies. When a portion wound around the suspension sheave 5 or the suspension sheave 6 in the main rope 4 is displaced, the acceleration signal outputted from the accelerometer 14 is influenced. Consequently, when the vibration generated in the main rope 4 reaches the above portion of the main rope 4, the acceleration signal from the accelerometer 14 varies.
Each of
There are cases where the broken portion 4c comes into contact with the rope guide 19, and an orientation of the broken portion 4c is thereby changed. When the orientation of the broken portion 4c is changed from the orientation shown in
For example, the broken portion 4c comes into contact with the rope guide 19 at time t1, and the orientation of the broken portion 4c is thereby changed to the orientation shown in
The abnormal variation detection unit 22 determines whether or not an abnormal variation has occurred in a sensor signal (S101). In the example shown in the present embodiment, it is possible to use each of, for example, the load signal, the acceleration signal, and the torque signal as the sensor signal. Hereinbelow, an example in which the torque signal is used as the sensor signal will be described in detail. For example, the abnormal variation detection unit 22 determines whether or not an abnormal variation has occurred in the torque signal in S101. The abnormal variation detection unit 22 performs the above determination on the basis of preset conditions.
For example, when the broken portion 4c comes into contact with the rope guide 19, an abnormal variation appears in the torque signal from the traction machine 11. The abnormal variation has a component in a unique frequency band corresponding to a length of the broken portion 4c and a moving speed of the main rope 4. The abnormal variation detection unit 22 includes, for example, a band-pass filter 27. For simplifying the description, the band-pass filter is also written as a BPF in the drawings and the like. First, the abnormal variation detection unit 22 performs a filtering process to the inputted torque signal. For example, the band-pass filter 27 extracts a signal component in a characteristic frequency band. The signal component in the characteristic frequency band is a signal component generated by contact of the broken portion 4c with the rope guide for the main rope 4.
The abnormal variation detection unit 22 shown in
The abnormal variation detection unit 22 determines whether or not the variation of the torque signal has exceeded a threshold value Th1. In the example shown in the present embodiment, the variation of the torque signal is synonymous with a band-pass filter output. That is, the abnormal variation detection unit 22 determines whether or not the band-pass filter output has exceeded the threshold value Th1. The threshold value Th1 that is compared with the band-pass filter output is pre-stored in, for example, the storage unit 20. When the band-pass filter output is greater than the threshold value Th1, the abnormal variation detection unit 22 detects occurrence of the abnormal variation in the sensor signal (Yes in S101).
The car position detection unit 21 detects a position of the car 1. The car position detection unit 21 detects the position of the car 1 on the basis of, for example, the rotation signal outputted from the encoder 18. The method for detecting the position used by the car position detection unit 21 is not limited to the example shown in the present embodiment. For example, the traction machine 11 includes an encoder. The encoder included in the traction machine 11 is also an example of the sensor that outputs the signal corresponding to the position of the car 1. The car position detection unit 21 may detect the position of the car 1 on the basis of an encoder signal from the traction machine 11. The governor 15 may have a function of detecting the position of the car 1. The traction machine 11 may have the function of detecting the position of the car 1. In such cases, a signal indicative of the position of the car 1 is inputted to the controller 13.
When the abnormal variation detection unit 22 detects the occurrence of the abnormal variation in the sensor signal, the car position detection unit 21 detects the position of the car 1 at the time of the occurrence of the variation (S102). The abnormal variation detection unit 22 determines whether or not the position detected in S102 is identical to a position stored in the storage unit 20 (S103). When the position detected in S102 is not identical to the position stored in the storage unit 20 (No in S103), the abnormal variation detection unit 22 causes the storage unit 20 to store the position of the car 1 at the time of the occurrence of the abnormal variation in the sensor signal in association with a determination score corresponding to the position (S104). In S104, the determination score is set to an initial value. The determination score is a score for determining whether or not the broken portion 4c is present in the main rope 4. The break determination unit 24 determines whether or not the broken portion 4c is present in the main rope 4 on the basis of the determination score stored in the storage unit 20 (S106).
In an example shown in
For example, when the broken portion 4c comes into contact with the rope guide 19 at time t1, the band-pass filter output exceeds the threshold value Th1. With this, the abnormal variation detection unit 22 detects the occurrence of the abnormal variation in the sensor signal (Yes in S101). The car position detection unit 21 detects the position P1 as the position of the car 1 at the time of the occurrence of the abnormal variation in the sensor signal (S102). At time t1, the position P1 is not stored in the storage unit 20 (No in S103). Consequently, the abnormal variation detection unit 22 causes the storage unit 20 to store the position P1 in association with the determination score.
The break determination unit 24 determines whether or not the determination score stored in the storage unit 20 is greater than a threshold value Th2. The threshold value Th2 that is compared with the determination score is pre-stored in, for example, the storage unit 20.
The controller 13 performs the process flow shown in
The car 1 passes the position P1 again at time t2. When the abnormal variation detection unit 22 does not detect the occurrence of the abnormal variation in the sensor signal when the car 1 passes the position stored in the storage unit 20, Yes is given in the determination in S107. In the example shown in
The car 1 passes the position P1 again at time t3. At this point, the broken portion 4c comes into contact with the rope guide 19. When the broken portion 4c comes into contact with the rope guide 19, the band-pass filter output exceeds the threshold value Th1. The abnormal variation detection unit 22 detects the occurrence of the abnormal variation in the sensor signal at time t3 (Yes in S101). The car position detection unit 21 detects the position P1 as the position of the car 1 at the time of the occurrence of the abnormal variation in the sensor signal (S102).
When the abnormal variation detection unit 22 detects the occurrence of the abnormal variation in the sensor signal when the car 1 passes the position stored in the storage unit 20, Yes is given in determination in S103. In the example shown in
When the arithmetic unit 23 increases the determination score, the break determination unit 24 determines whether or not the broken portion 4c is present in the main rope 4 (S106). In the example shown in
Thereafter, the car 1 passes the position P1 again at time t4. At this point, the broken portion 4c comes into contact with the rope guide 19. When the broken portion 4c comes into contact with the rope guide 19, the band-pass filter output exceeds the threshold value Th1. The abnormal variation detection unit 22 detects the occurrence of the abnormal variation in the sensor signal at time t4 (Yes in S101). The car position detection unit 21 detects the position P1 as the position of the car 1 at the time of the occurrence of the abnormal variation in the sensor signal (S102).
In the example shown in
When the break determination unit 24 determines that the broken portion 4c is present in the main rope 4, the operation control unit 25, for example, stops the car 1 at the nearest floor (S110). In addition, when the break determination unit 24 determines that the broken portion 4c is present in the main rope 4, the notification unit 26 provides a notification to, for example, a management company of the elevator (S110).
In the example shown in the present embodiment, the presence of the broken portion 4c is detected by using the sensor having the output signal that varies when the vibration is generated in the main rope 4. As the sensor signal, it is possible to use, for example, the torque signal, the load signal, or the acceleration signal. As the sensor signal, a speed signal from the traction machine 11 may also be used. As the sensor signal, a deviation signal between a speed command value to the traction machine 11 and the speed signal from the traction machine 11 may also be used. Accordingly, it is not necessary to provide a sensor dedicated to the detection of the presence of the broken portion 4c. In addition, when at least one sensor is provided, it is possible to detect the presence of the broken portion 4c. It is not necessary to provide a large number of sensors for determining the presence or absence of the broken portion 4c. As a result, it is possible to simplify a configuration.
Note that a plurality of sensors may be used for determining the presence or absence of the broken portion 4c. For example, the presence of the broken portion 4c may be detected by using both of the torque signal from the traction machine 11 and the load signal from the load weighing device 12. In such a case, the process flow shown in
In the example shown in the present embodiment, when the abnormal variation occurs in the sensor signal again when the car 1 passes the position identical to the position when the abnormal variation has occurred in the sensor signal, the determination score is increased. When the determination score exceeds the threshold value Th2, it is determined that the broken portion 4c is present in the main rope 4. That is, it is determined whether or not the broken portion 4c is present in the main rope 4 on the basis of reproducibility of the car position when the abnormal variation has occurred in the sensor signal. Since the above determination is performed on the basis of the reproducibility of the car position, the threshold value Th2 is preferably a value greater than or equal to the sum of the initial value of the determination score and the value C1 to be added. In the example shown in the present embodiment, the initial value of the determination score is equal to the value C1 to be added. Consequently, the threshold value Th2 is preferably a value twice the value C1 or greater. The initial value of the determination score may be different from the value C1 to be added.
In the example shown in the present embodiment, when the abnormal variation does not occur in the sensor signal when the car 1 passes the position identical to the position when the abnormal variation has occurred in the sensor signal, the determination score is decreased. As described above, even when the broken portion 4c protrudes from the surface of the main rope 4, the broken portion 4c does not always come into contact with the rope guide. In the example shown in the present embodiment, even when a phenomenon in which the broken portion 4c comes or does not come into contact with the rope guide occurs, it is possible to determine that the broken portion 4c is present in the main rope 4 with high accuracy. In consideration of the fact that the orientation of the broken portion 4c is changed by the movement of the car 1, the value C2 to be subtracted from the determination score is preferably a value greater than 0 and less than or equal to ½ of the initial value of the determination score. In the case where the initial value of the determination score is equal to the value C1 to be added, the value C2 is preferably a value greater than 0 and less than or equal to ½ of the value C1. Note that, in the case where the determination score has a value less than or equal to 0 as a result of the decrease in S108 in
With regard to the threshold value Th1, the storage unit 20 may be caused to store a fixed value based on experience or the like. The threshold value Th1 may be set on the basis of the band-pass filter output obtained when the broken portion 4c is not present. For example, a value obtained by multiplying the maximum value of the band-pass filter output obtained when the broken portion 4c is not present by a constant is stored in the storage unit 20 as the threshold value Th1. An operation for setting the threshold value Th1 may be performed when the elevator device is installed. An operation for resetting the threshold value Th1 may be performed when the maintenance of the elevator device is performed or when there is no user.
In the example shown in the present embodiment, when the abnormal variation occurs in the sensor signal again when the car 1 passes the position identical to the position stored in the storage unit 20, the determination score is increased. When the abnormal variation does not occur in the sensor signal when the car 1 passes the position identical to the position stored in the storage unit 20, the determination score is decreased. Hereinbelow, an example of the determination that “the position is identical to the position stored in the storage unit 20” will be described with reference to
For example, when a band-pass filter output Y(n) that is greater than the threshold value Th1 is detected for the first time in a section n, in order to use the section n as the starting point of evaluation, a section number n is stored in the storage unit 20. Thereafter, when the car 1 moves in the section n, band-pass filter outputs obtained in three sections including sections prior and subsequent to the section n used as the starting point serve as evaluation targets. Specifically, the maximum value among the band-pass filter outputs obtained in the above three sections is used as an evaluation amount
(n)=max (Y(n−1),Y(n),Y(n+1)).
In the example shown in
Hereinbelow, another example for determining the presence of the broken portion 4c in the main rope 4 with high accuracy will be described.
In the elevator device, when the car 1 starts to move, a transient response in speed control resulting from a difference between the mass of the car 1 and the mass of the counterweight 3 occurs. Consequently, during a time period immediately after the car 1 starts to move, the torque signal from the traction machine 11, the load signal from the load weighing device 12 and the like may vary. When the variation of the sensor signal is detected by the abnormal variation detection unit 22, it becomes impossible to determine whether or not the broken portion 4c is present in the main rope 4 with high accuracy.
To cope with this, during the time period immediately after the car 1 starts to move, the abnormal variation detection unit 22 does not need to detect the occurrence of the abnormal variation in the sensor signal. For example, during the time period immediately after the car 1 starts to move, the abnormal variation detection unit 22 may always output 0 as the band-pass filter output. As another example, during the time period immediately after the car 1 starts to move, the abnormal variation detection unit 22 may detect the occurrence of the abnormal variation in the case where the variation of the sensor signal exceeds a threshold value Th3. The threshold value Th3 is a value greater than the threshold value Th1. The time period immediately after the car 1 starts to move in the above examples denotes, for example, a time period from when the car 1 starts to move to when the speed of the car 1 reaches a speed V1. The speed V1 is pre-stored in the storage unit 20. The time period immediately after the car 1 starts to move may denote a time period from when the car 1 starts to move to when the acceleration of the car 1 becomes constant.
In addition, in the elevator device, a ripple occurs in the torque of the traction machine 11. When the torque ripple is detected by the abnormal variation detection unit 22, it becomes impossible to determine whether or not the broken portion 4c is present in the main rope 4 with high accuracy. Such an erroneous detection may occur during the time period immediately after the car 1 starts to move and during a time period immediately before the car 1 stops.
To cope with this, during the time period immediately after the car 1 starts to move and during the time period immediately before the car 1 stops, the abnormal variation detection unit 22 may detect the occurrence of the abnormal variation in the case where the variation of the sensor signal exceeds a threshold value Th4. The threshold value Th4 is a value greater than the threshold value Th1. Each of the time period immediately after the car 1 starts to move and the time period immediately before the car 1 stops denotes a time period in which the speed of the car 1 is lower than a speed V2. The speed V2 is pre-stored in the storage unit 20. For example, the speed V2 is set to a speed at which the band of frequencies of the torque ripple of the traction machine 11 deviates from the band of the characteristic frequencies generated by contact of the broken portion 4c with the rope guide.
In S206 in
In the case where there is a possibility that the broken portion 4c is present in the main rope 4, the break determination unit 24 then determines whether or not the abnormal variation occurs in the sensor signal at the position in a state in which no passenger is in the car 1 (S211). For example, the break determination unit 24 determines whether or not a passenger is in the car 1 on the basis of the load signal from the load weighing device 12. When no passenger is in the car 1, the break determination unit 24 allows the car 1 to pass the position when the determination score has exceeded the threshold value Th2. When the abnormal variation detection unit 22 detects the occurrence of the abnormal variation in the sensor signal when the car 1 with no passenger passes the above position (Yes in S211), the break determination unit 24 determines that the broken portion 4c is present in the main rope 4.
When the break determination unit 24 determines that the broken portion 4c is present in the main rope 4, the operation control unit 25, for example, stops the car 1 at the nearest floor (S210). In addition, when the break determination unit 24 determines that the broken portion 4c is present in the main rope 4, the notification unit 26 provides a notification to, for example, the management company of the elevator (S210). Note that the process in S211 may be performed while the normal operation is continued.
In the example shown in
In the example shown in
When the break determination unit 24 determines that the broken portion 4c is not present in the main rope 4, the operation control unit 2S provides an announcement for asking passengers to get out of the car 1 (S311). For example, the operation control unit 25 determines whether or not a passenger is in the car 1 on the basis of the load signal from the load weighing device 12. When no passenger is in the car 1, the operation control unit 25 ends the normal operation, and starts a reproduction operation (S312). The reproduction operation is an operation for causing the car 1 to make a round trip in the section including the position stored in the storage unit 20. For example, the operation control unit 25 causes the car 1 to make a round trip between a departure floor and a destination floor when the abnormal variation detection unit 22 has detected the occurrence of the abnormal variation in the sensor signal.
No is given in the determination in S306 in the case where the determination score is greater than 0 and is not greater than the threshold value Th2. In the example shown in
When Yes is given in the determination in S307 during the execution of the reproduction operation, the determination score is decreased (S308). When the determination score is decreased, it is determined whether or not the determination score is 0 (S313). When the determination score is not 0, the reproduction operation is continued. When the determination score becomes 0, the reproduction operation is ended, and the normal operation is resumed (S309). That is, in the example shown in
The reproduction operation is performed in the state in which no passenger is in the car 1, and hence the detection of the abnormal variation may be performed by using the voice signal from the intercom included in the car 1. In addition, in the reproduction operation, in order to increase detection sensitivity, the abnormal variation detection unit 22 may detect the occurrence of the abnormal variation in the case where the variation of the sensor signal exceeds a threshold value Th5. The threshold value Th5 is a value less than the threshold value Th1.
In the present embodiment, points different from those in the examples disclosed in Embodiment 1 will be described in detail. The description of points identical to those in the examples disclosed in Embodiment 1 will be appropriately omitted. Similarly to the example shown in
Hereinbelow, functions and operations of the break detection device in the present embodiment will be described in detail with reference to
The abnormal variation detection unit 22 determines whether or not the abnormal variation has occurred in the sensor signal (S401). In the example shown in the present embodiment as well, it is possible to use each of, for example, the load signal, the acceleration signal, and the torque signal as the sensor signal. Hereinbelow, an example in which the torque signal is used as the sensor signal will be described in detail. For example, the abnormal variation detection unit 22 determines whether or not the abnormal variation has occurred in the torque signal in S401. For example, the abnormal variation detection unit 22 performs a filtering process to the inputted torque signal in S401. The band-pass filter 27 extracts a signal component in a characteristic frequency band.
The abnormal variation detection unit 22 determines whether or not the variation of the torque signal has exceeded the threshold value Th1. In the example shown in the present embodiment as well, the variation of the torque signal is synonymous with the band-pass filter output. That is, the abnormal variation detection unit 22 determines whether or not the band-pass filter output has exceeded the threshold value Th1. The threshold value Th1 that is compared with the band-pass filter output is, for example, pre-stored in the storage unit 20. When the band-pass filter output is greater than the threshold value Th1, the abnormal variation detection unit 22 detects the occurrence of the abnormal variation in the sensor signal (Yes in S401).
The car position detection unit 21 detects a position of the car 1. The car position detection unit 21 detects the position of the car 1 on the basis of, for example, the rotation signal outputted from the encoder 18.
When the abnormal variation detection unit 22 detects the occurrence of the abnormal variation in the sensor signal, the car position detection unit 21 detects the position of the car 1 at the time of the occurrence of the variation (S402). The abnormal variation detection unit 22 determines whether or not the position detected in S402 is identical to the position stored in the storage unit 20 (S403). When the position detected in S402 is not identical to the position stored in the storage unit 20 (No in S403), the abnormal variation detection unit 22 causes the storage unit 20 to store the position of the car 1 at the time of the occurrence of the abnormal variation in the sensor signal in association with a detection value corresponding to the position (S404). The detection value is a value used for determining whether or not the broken portion 4c is present in the main rope 4. In the case where the occurrence of the abnormal variation in the sensor signal is detected by the abnormal variation detection unit 22, the detection value is set to a positive value. Consequently, in S404, the car position and the positive detection value are stored in association with each other. In the present embodiment, the break determination unit 24 determines whether or not the broken portion 4c is present in the main rope 4 on the basis of the frequency of the detection of the occurrence of the abnormal variation in the sensor signal performed by the abnormal variation detection unit 22 (S406).
In an example shown in
For example, when the broken portion 4c comes into contact with the rope guide 19 at time t1, the band-pass filter output exceeds the threshold value Th1. With this, the abnormal variation detection unit 22 detects the occurrence of the abnormal variation in the sensor signal (Yes in S401). The car position detection unit 21 detects the position P1 as the position of the car 1 at the time of the occurrence of the abnormal variation in the sensor signal (S402). At time t1, the position P1 is not stored in the storage unit 20 (No in S403). Consequently, the abnormal variation detection unit 22 causes the storage unit 20 to store the position P1 in association with the positive detection value.
The arithmetic unit 23 calculates the frequency of the detection of the occurrence of the abnormal variation performed by the abnormal variation detection unit 22 when the car 1 passes the position stored in the storage unit 20.
The break determination unit 24 determines whether or not the broken portion 4c is present in the main rope 4 on the basis of the moving average calculated by the arithmetic unit 23.
The controller 13 performs the process flow shown in
The car 1 passes the position P1 again at time t2. When the abnormal variation detection unit 22 does not detect the occurrence of the abnormal variation in the sensor signal when the car 1 passes the position stored in the storage unit 20, Yes is given in the determination in S407. In the example shown in
The car 1 passes the position P1 again at time t3. At this point, the broken portion 4c comes into contact with the rope guide 19. When the broken portion 4c comes into contact with the rope guide 19, the band-pass filter output exceeds the threshold value Th1. The abnormal variation detection unit 22 detects the occurrence of the abnormal variation in the sensor signal at time t3 (Yes in S401). The car position detection unit 21 detects the position P1 as the position of the car 1 at the time of the occurrence of the abnormal variation in the sensor signal (S402).
When the abnormal variation detection unit 22 detects the occurrence of the abnormal variation in the sensor signal when the car 1 passes the position stored in the storage unit 20, Yes is given in the determination in S403. In the example shown in
When the new detection value is stored in the storage unit 20, the arithmetic unit 23 calculates the moving average of the detection value at the above position. In the example shown in
Thereafter, the car 1 passes the position P1 again at time t4. At this point, the broken portion 4c comes into contact with the rope guide 19. When the broken portion 4c comes into contact with the rope guide 19, the band-pass filter output exceeds the threshold value Th1. The abnormal variation detection unit 22 detects the occurrence of the abnormal variation in the sensor signal at time t1 (Yes in S401). The car position detection unit 21 detects the position P1 as the position of the car 1 at the time of the occurrence of the abnormal variation in the sensor signal (S402).
In the example shown in
When the break determination unit 24 determines that the broken portion 4c is present in the main rope 4, the operation control unit 25, for example, stops the car 1 at the nearest floor (S410). In addition, when the break determination unit 24 determines that the broken portion 4c is present in the main rope 4, the notification unit 26 provides a notification to, for example, toe management company of the elevator (S410).
In the example shown in the present embodiment as well, it is possible to obtain effects similar to those of the example shown in Embodiment 1. For example, in the example shown in the present embodiment, it is not necessary to provide a large number of sensors for determining the presence or absence of the broken portion 4c. Consequently, it is possible to simplify the configuration. In addition, in the example shown in the present embodiment, even when the phenomenon in which the broken portion 4c comes or does not come into contact with the rope guide occurs, it is possible to determine that the broken portion 4c is present in the main rope 4 with high accuracy.
Any of the functions disclosed in Embodiment 1 may be applied to the break detection device disclosed in the present embodiment. For example, during the time period immediately after the car 1 starts to move, the abnormal variation detection unit 22 may always output 0 as the band-pass filter output. During the time period immediately after the car 1 starts to move, the abnormal variation detection unit 22 may detect the occurrence of the abnormal variation in the case where the variation of the sensor signal exceeds the threshold value Th3. In addition, during the time period immediately after the car 1 starts to move and during the time period immediately before the car 1 stops, the abnormal variation detection unit 22 may detect the occurrence of the abnormal variation in the case where the variation of the sensor signal exceeds the threshold value Th4.
In S506 in
In the case where there is a possibility that the broken portion 4c is present in the main rope 4, the break determination unit 24 then determines whether or not the abnormal variation occurs in the sensor signal at the corresponding position in the state in which no passenger is in the car 1 (S511). For example, the break determination unit 24 determines whether or not a passenger is in the car 1 on the basis of the load signal from the load weighing device 12. When no passenger is in the car 1, the break determination unit 24 allows the car 1 to pass the position when the moving average has exceeded the threshold value Th6. When the abnormal variation detection unit 22 detects the occurrence of the abnormal variation in the sensor signal when the car 1 with no passenger passes the above position (Yes in S511), the break determination unit 24 determines that the broken portion 4c is present in the main rope 4.
When the break determination unit 24 determines that the broken portion 4c is present in the main rope 4, the operation control unit 25, for example, stops the car 1 at the nearest floor (S510). In addition, when the break determination unit 24 determines that the broken portion 4c is present in the main rope 4, the notification unit 26 provides a notification to, for example, the management company of the elevator (S510). Note that the process in S511 may be performed while the normal operation is continued.
In the example shown in
In the example shown in
When the break determination unit 24 determines that the broken portion 4c is not present in the main rope 4, the operation control unit 25 provides an announcement for asking passengers to get out of the car 1 (S611). For example, the operation control unit 25 determines whether or not a passenger is in the car 1 on the basis of the load signal from the load weighing device 12. When no passenger is in the car 1, the operation control unit 25 ends the normal operation, and starts the reproduction operation (S612). The reproduction operation is the operation for causing the car 1 to make a round trip in the section including the position stored in the storage unit 20. For example, the operation control unit 25 causes the car 1 to make a round trip between a departure floor and a destination floor when the abnormal variation detection unit 22 has detected the occurrence of the abnormal variation in the sensor signal.
No is given in the determination in S606 in the case where the moving average is greater than 0 and is not greater than the threshold value Th6. In the example shown in
When Yes is given in the determination in S607 during the execution of the reproduction operation, the detection value at the corresponding position is set to 0 (S608). When the detection value is set to 0, it is determined whether or not the car 1 has passed the above position a predetermined number of times in the reproduction operation (S613). When the number of times the car 1 has passed the above position in the reproduction operation does not reach the predetermined number of times, the reproduction operation is continued. When the car 1 passes the above position the predetermined number of times in the reproduction operation, the reproduction operation is ended, and the normal operation is presumed (S609). That is, in the example shown in
The reproduction operation is performed in the state in which no passenger is in the car 1, and hence the detection of the abnormal variation may be performed by using the voice signal from the intercom included in the car 1. In addition, in the reproduction operation, in order to increase detection sensitivity, the abnormal variation detection unit 22 may detect the occurrence of the abnormal variation in the case where the variation of the sensor signal exceeds the threshold value Th5. The threshold value Th5 is a value less than the threshold value Th1.
In each of Embodiment 1 and Embodiment 2, the example in which the break detection device detects the broken portion 4c present in the main rope 4 has been described. This is an example of the detection performed by the break detection device. The break detection device may detect the broken portion present in another rope. For example, the break detection device may detect the broken portion present in a compensating rope or a governor rope. The rope of which the presence of the broken portion is detected by the break detection device may be coated with resin.
The individual units indicated by the reference numerals 20 to 26 represent the functions of the controller 13.
The processor 28 is also referred to at a CPU (Central Processing Unit), a central processor, a processing device, an arithmetic device, a microprocessor, a microcomputer, or a DSP. As the memory 29, a semiconductor memory, a magnetic disk, a flexible disk, an optical disk, a compact disc, a minidisc, or a DVD may be used. The semiconductor memories that can be used include a RAM, a ROM, a flash memory, an EPROM, an EEPROM and the like.
Part or all of the functions of the controller 13 may be implemented by hardware. As the hardware implementing the functions of the controller 13, a single circuit, a composite circuit, a programmed processor, a parallel-programmed processor, an ASIC, an FPGA, or a combination thereof may be used.
The break detection device according to the present invention can be applied to an elevator device that uses a rope in which a break of a wire or a strand can occur.
1 car, 2 shaft, 3 counterweight, 4 main rope, 4c broken portion, 5 suspension sheave, 6 suspension sheave, 7 return sheave, 8 driving sheave, 9 return sheave, 10 suspension sheave, 11 traction machine, 12 load weighing device, 13 controller, 14 accelerometer, 15 governor, 16 governor rope, 17 governor sheave, 18 encoder, 19 rope guide, 20 storage unit, 21 car position detection unit, 22 abnormal variation detection unit, 23 arithmetic unit, 24 break determination unit, 25 operation control unit, 26 notification unit, 27 band-pass filter, 28 processor, 29 memory
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/001080 | 1/13/2017 | WO | 00 |