Embodiments of the invention are defined by the claims below, not this summary. A high-level overview of various aspects of the invention provides an overview of the disclosure and introduces a selection of concepts that are further described in the detailed description section below. This summary is not intended to identify key or essential features of the claimed subject matter or to be used as an aid in isolation to determine the scope of the claimed subject matter.
In brief and at a high level, this disclosure describes, among other things, a toy knitting device designed to create a tubular knitted product. In one aspect, the knitting device comprises a knitting body and a knitting base with an arm connecting the base to the knitting body. The knitting body may include an interior chamber and a needle holder rotatably mounted within the interior chamber. The needle holder may have a center aperture and a plurality of needles slidably coupled to the needle holder. As the needle holder rotates around the center aperture, the needles may alternate moving vertically along the side of the needle holder to grasp a knitting strand that has been fed into the interior chamber of the knitting body. As the needles rotate, they knit a knitted product from the knitting strand, and the knitted product passes through the center aperture and is discharged from the interior chamber of the knitting body. The rotation of the needle holder may be created by a plurality of engaged gears coupled to either a hand knob or crank for manual rotation or to an automated motor for automated rotation. The knitting device may also include a knitting-body cover configured to protect the plurality of needles on the needle holder while permitting travel of the knitting strand into the interior chamber of the knitting body.
The knitting device may also be configured to incorporate embellishments or other objects within the knitted product. Accordingly, the center aperture of the needle holder may be configured to receive the embellishment or other object while the needles knit the knitted product around the embellishment or other object. Additionally, the knitting-body cover may have an opening corresponding to the center aperture that permits travel of the embellishment or other object into the interior chamber while the knitting-body cover is closed.
In some embodiments, the knitting device may be a part of a knitting kit that also comprises a breakaway clasp. The breakaway clasp may be configured to couple both ends of the knitted product created by the knitting device to create a finished product, such as a bracelet or a necklace. The breakaway clasp may comprise of two identical clasp components that are configured to releasably couple to each other.
Illustrative embodiments of the invention are described in detail below with reference to the attached drawing figures, and wherein:
The subject matter of embodiments of the invention is described with specificity herein to meet statutory requirements. But the description itself is not intended to necessarily limit the scope of the claims. Rather, the claimed subject matter might be embodied in other ways to comprise different steps or combinations of steps similar to the ones described in this document, in conjunction with other present or future technologies. Terms should not be interpreted as implying any particular order among or between various disclosed steps unless and except when the order of individual steps is explicitly described.
Embodiments of the invention include, among other things, a knitting device for making a knitted product, the knitting device comprising: a knitting body having an interior chamber, a material-insertion end, and a material-exit end; a knitting base coupled to the knitting body, said base comprising an arm coupling the knitting body to the knitting base; a knitting-body cover coupled to at least a portion of the knitting body at the material-insertion end of the knitting body; a plurality of engaged gears; and a ring cam. The knitting body may comprise: a needle holder rotatably mounted in association with the interior chamber of the knitting body, the needle holder having a center aperture; a plurality of needles slidably coupled to the needle holder, wherein the plurality of needles are coaxially aligned with the interior chamber of the knitting body and the center aperture; and a contoured edge surrounding the interior chamber at the material-insertion end of the knitting body. The plurality of engaged gears may extend between the needle holder and at least one rotation-initiation point, wherein rotation of the plurality of engaged gears may rotate the needle holder around the center aperture. The ring cam may have a contoured edge abutting the plurality of needles on the needle holder. As the needle holder rotates, the plurality of needles may move along the contoured edge of the ring cam, causing the plurality of needles to move along a vertical axis and grasp a knitting strand being fed into the knitting body to create a knitted product that is discharged through the center aperture of the needle holder and out of the interior chamber of the knitting body at the material-exit end of the knitting body.
Embodiments of the invention also include an automated knitting device comprising: a knitting body having a hollow interior; a knitting base having a positioning guide and an arm coupling the knitting body to the knitting base; a ring cam; and an automated rotational system. The knitting body may include: a needle holder rotatably mounted in the interior chamber of the knitting body, the needle holder having a center aperture; and a plurality of needles slidably coupled to the needle holder, wherein the plurality of needles are coaxially aligned with the interior chamber of the knitting body. The ring cam may have a contoured edge abutting the plurality of needles configured to rotate the needle holder. The automated rotational system may be configured to rotate the needle holder and may comprise an automated motor, a plurality of engaged gears between the automated motor and the needle holder, and a rotation-initiation button on the arm of the knitting device to turn on the automated motor. Rotation of the needle holder may move the plurality of needles along the contoured edge of the ring cam, causing the plurality of needles to move along a vertical axis and grasp a knitting strand being fed into the knitting body to create a knitted product that is discharged through the center aperture of the needle holder and out of the interior chamber of the knitting body at a material-exit end of the knitting body.
Another embodiment comprises a knitting kit comprising a knitting device and a breakaway clasp for coupling a first end of a knitted product to a second end of the knitted product. The knitting device of the knitting kit may include a knitting body having an interior chamber, a material-insertion end, and a material-exit end. The knitting body may further include: a needle holder rotatably mounted in the interior chamber of the knitting body, the needle holder having a center aperture; a plurality of needles slidably coupled to the needle holder, wherein the plurality of needles are coaxially aligned with the interior chamber of the knitting body; and a contoured edge surrounding the interior chamber at the material-insertion end of the knitting body. The plurality of needles may be configured to knit a knitted product in response to repeated rotation of the plurality of needles upon coupling of the plurality of needles to at least one knitting strand, wherein the knitted product comprises a diameter corresponding to the center aperture and a hollow interior configured to cover at least one embellishment inserted into the hollow interior.
The knitting device of the knitting kit may also include a knitting base having an arm coupling the knitting body to the knitting base and a knitting-body cover coupled to the knitting body at the material-insertion end of the knitting body. The knitting-body cover may be configured to permit travel of the at least one knitting strand through the interior chamber of the knitting body.
Further embodiments include a clasp comprising a first clasp component and a second clasp component. The first clasp component and the second claps component may each have a coupling portion and an attachment portion. Each coupling portion may comprise two hemisphere elements and a connecting section that connects the two hemisphere elements and may be configured to releasably couple the first clasp component to the second clasp component. Each attachment portion may be configured to be coupled to a portion of an article.
In another embodiment, a universal clasp component comprise a first hemisphere element, a second hemisphere element, and a connecting section connecting the first hemisphere element and the second hemisphere element. The universal clasp component may also include an attachment portion adjacent the connecting section. The attachment portion may be configured to attach the universal clasp component to an article, such as jewelry, garments, or other items. At least a portion of the first hemisphere element, at least a portion of the second hemisphere element, and the connecting section may define a receiving cavity configured to receive at least a portion of a second universal clasp component.
In yet another embodiment, a symmetrical clasp component for a closure mechanism comprises a first hemisphere element and a second hemisphere element opposite the first hemisphere element. The first hemisphere element and the second hemisphere element each comprising a convex shape and extending towards one another, and the first hemisphere element may comprise a mirror image of the second hemisphere element The symmetrical clasp component may also include a connecting section having a first end connected to the first hemisphere element and a second end connected to the second hemisphere element. The connecting section may form a hinge between the first hemisphere element and the second hemisphere element. At least a portion of the first hemisphere element, at least a portion of the second hemisphere element, and the connecting section may define a receiving cavity.
With reference now to the figures, an apparatus for a knitting device and a knitting kit are described in accordance with embodiments of the invention. Various embodiments are described with respect to the figures in which like elements are depicted with like reference numerals.
As depicted in
The knitting device 10 may be configured to produce a knitted product from material inserted into the knitting body 12 at the material-insertion end 24. For example, a knitting strand 30 inserted into the knitting body 12 at the material-insertion end 24 may be mechanically knitted by the knitting device 10 prior to exiting at the material-exit end 26. As will be described in greater detail below, the knitting device 10 knits one or more knitting strands 30 into a knitted product 28 with a plurality of needles (shown in
Various types of material may be used in the knitting device 10, including polyester, nylon, wool, cotton, and the like. In an exemplary embodiment, the material is in a thread or yarn form. A knitting strand 30 of the thread or yarn may be fed into the knitting body by hand, or may be guided from the knitting base 16 to the material-insertion end 24 of the knitting body 12. The knitting strand 30 may be secured to the knitting base 16 by a plurality of spool holders 22 on the knitting base 16. In one embodiment, there may be four spool holders 22 on the knitting base 16. The knitting strand 30 from any spool holder 22 may run through a positioning guide 20 on the knitting base 16 and up through a thread guide 32 on the arm 18 up towards the material-insertion end 24 of the knitting body 12. Multiple knitting strands 30 from different spool holders 22 may simultaneously be guided to the knitting body 12
In some embodiments, the knitting device 10 is automated so that an automated motor (not shown) is used to rotate the plurality of needles to knit the knitting strand 30. The automated motor may be turned on with an automated rotation-initiation mechanism 34 that is at least partially on an external location of the knitting device 10. The automated rotation-initiation mechanism 34 may comprise a button, a switch, or the like that initiated the automated motor when engaged.
The knitting device 10 may also work by manual rotation of the plurality of needles. A rotational hand knob 36 may be used to manually rotate the plurality of needles. In some aspects, the rotational hand knob 36 may comprise a hand crank. Manual rotation by the rotational hand knob 36 may allow knitting of the knitting strand at a user-determined rate rather than at a pre-determined automated rate. In some embodiments, the knitting device 10 may work with both an automated motor for automated rotation and a rotational hand knob 36 for manual rotation. For example, in one aspect, rotation of the rotational hand knob 36 may cease or override the automated motor in the automated rotational system.
The arm 18 of the knitting device 10 may be curved so that the arm 18 forms a convex shape with respect to the knitting body 12. In some embodiments, the curve of the arm 18 may create optimal placement of the knitting strand 30 and the stream of knitted product 28 with respect to arm 18 for purposes of safe access to the arm 18. For instance, the automated rotation-initiation mechanism 34 may be located on a first surface 42 of the arm 18 generally facing the stream of knitted product 28, but the curve of the arm 18 would set back the rotation-initiation mechanism 34 to provide access to the rotation-initiation mechanism 34 while avoiding contact with the stream of knitted product 28. Accordingly, the curve of the arm 18 creates a distance 38 between the rotation-initiation mechanism 34 and the stream of knitted product 28 that is sufficient to allow a user to access the rotation-initiation mechanism 34 while avoiding the stream of knitted product 28. Similarly, when the knitting strand 30 runs from the positioning guide 20 on the knitting base 16 to the thread guide 32 on the arm 18, the knitting strand 30 may form a triangular-like shape with the arm 18 and the knitting base 16. Again, the curve of the arm 18 may maintain a distance 40 between the knitting strand 30 and a second surface 44 of the arm 18 generally facing away from the stream of knitted product 28 that is sufficient for a user to grab the arm 18 while safely avoiding contact with the knitting strand 30 extending from the positioning guide 20 and the thread guide 32.
The curve of the arm 18 may also provide optimal weight distribution during the knitting process, according to some embodiments of the invention. As the knitting device 10 may create long strands of the knitted product 28, the user may wish to place the knitting device 10 at the edge of a flat work surface 45 while knitting. By using the knitting device 10, the knitting body 12 may be positioned over the edge of the work surface 45 so that the stream of knitted product 28 discharged from the knitting body 12 may fall past the work surface 45 and remain in a straight configuration during knitting, rather than being coiled on the work surface 45. As shown in
Without the curve of the arm 18, the weight of the knitting body 12, the stream of knitted product 28, and the weighted object 49 over the edge of the work surface could create an unbalanced weight distribution such that the knitting device 10 would have a tendency to fall off the work surface 45. However, the curve of the arm 18 may help to counter balance the weight of the knitting device 10 that is over the edge of the work surface 45 to keep the knitting device 10 stable.
Turning to
The knitting strand 30 may be fed into the interior chamber 46 of the knitting body 12 by a thread feeder 54. In the embodiment shown, the thread feeder 54 is a U-shaped indention on a raised edge 56 of the knitting body 12 at the material-insertion end 24. The thread feeder 54 may be positioned on the knitting body 12 to generally align with the thread guide 32 on the arm 18. As illustrated in
Turning back to
Though not shown, it is contemplated that the rotation of the needle holder 48 may operate through a plurality of gears. A plurality of engaged gears may extend between the needle holder 48 and a rotation-initiation point. The rotation-initiation point may be the automated motor with an external initiation mechanism, such as the automated rotation-initiation mechanism 34, or may be a manual rotation mechanism, such as the rotational hand knob 36. In some aspects, there may be two separate sets of gears: one for automated rotation and one for manual rotation. In other aspects, automated rotation and manual rotation may be provided for by at least part of the same gears.
Rotation of the plurality of engaged gears in turn rotates the needle holder 48 around the center aperture 52. As the needle holder 48 rotates, the plurality of needles 50 will alternate sliding up and down on the surface of the needle holder 48. While not shown, various mechanisms, such as a cam system, may be used to move the needles 50 up and down. For example, a ring cam having a contoured edge may abut at least a portion of the plurality of needles. As the needle holder 48 rotates, the plurality of needles may move along the contoured edge of the ring cam. When a needle moves along an ascending portion of the contoured edge, the needle will be driven upwards, and when the needle moves along a descending portion of the contoured edge, the needle will move back down.
Continuing with
In one aspect, at least one of the grooves 68 may include a sensor 70. The sensor 70 may work as a safety feature to prevent access to the plurality of needles during rotation. When the knitting-body cover 14 is closed, a projection 66 is engaged with a groove 68 having a sensor 70, and rotation of the needle holder 48 is permitted. When the knitting-body cover 14 is open, the sensor 70 does not sense a projection 66 engaged in the groove 68, and rotation of the needle holder 48 cannot be initiated. This safety feature may help keep users from being injured by the rotating needles 50. In one embodiment, the sensor 70 may be any sensor configured to detect the closure of the knitting-body cover 14, such as a capacitive touch sensor or a mechanically depressed sensor. Additionally, while described with respect to a projection feature and groove, additional embodiments of the invention include recessed, embossed, or flush-mounted sensors and triggering objects that generate a corresponding indication of closure for permitting automated rotation. As such, a sensor mechanism may be coupled to one or both of the knitting-body cover 14 and the knitting body 12, providing an indication of an open state or a closed state of the device.
Accordingly, the sensor 70, may work to prevent the automated motor to turn off when the knitting-body cover 14 is open but does not prevent manual rotation of the needle holder 48 when the knitting-body cover 14 is open. However, because manual rotation will likely occur at a slower rate than the automated knitting rate, the risk of injury caused by manual rotation when the knitting-body cover 16 being open is not as great. Additionally, user manipulation of the knitting strand 30 during manual rotation may be useful when starting the knitted structure 60. As such, the sensor 70, in accordance with an aspect, prevents automated rotation but not manual rotation when the knitting-body cover 14 is open. In other words, a user may manually manipulate the knitting strand 30 into engagement with one or more of the needles, prior to closing the knitting-body cover 14 and beginning the automated knitting process once the knitting-body cover 14 is closed.
In some embodiments, a top surface of the knitting-body cover 14 may include a cover opening 72 through which the knitting strand 30 may run to reach the interior chamber 46 of the knitting body 12. The cover opening 72 may include an annular portion 74 and a straight portion 76. The annular portion 74 may correspond in shape and size to the center aperture 52 of the needle holder 48. When the knitting-body cover 14 is closed over the knitting body 12, the annular portion 74 may vertically align with the center aperture 52 such that an object inserted through the annular portion 74 of the cover opening 72 may easily be inserted into the center aperture 52.
The straight portion 76 of the cover opening 72 may extend from the annular portion 74 towards the back side of the knitting-body cover 14 and, though not shown in
The annular portion 74 of the cover opening 72 may also be used to incorporate embellishments or other objects into the knitted product 28. The knitted product 28 may be a circular-knit, cord-like structure, such as an i-Cord, with a hollow interior. In one aspect, an embellishment may be incorporated into the hollow interior of the knitted product 28 while the knitted product 28 is being formed. The knitting strand 30 used to make the knitted product 28 may be knitted around the surface of the inserted embellishment. As shown in
As shown in
By inserting the pencil 78 through the center aperture 52 and into the interior chamber 46 of the knitting body 12, the pencil 78 may be embedded within the knitted product 28, as shown in
Because the pencil 78 must travel through the annular portion 74 of cover opening 72 and the center aperture 52, the annular portion 74 and the center aperture 52 may both have diameters sufficient to accommodate the pencil 78. For instance, if the diameter of the pencil 78 is about 0.25 inches, the diameters of the annular portion 74 and the center aperture 52 may be at least 0.25 inches. Additionally, because the pencil 78 is inserted through the center aperture 52 with the knitted structure 60, the diameter of the center aperture 52 may be sufficient to accommodate the knitted structure 60 as well as the pencil 78. In some embodiments, the center aperture 52 has a diameter between 0.25 inches and 0.5 inches. In other embodiments, the diameter of the center aperture 52 may fall outside of this range based on the diameter of various embellishments to be used with the knitting device 10.
As can be seen in
Turning to
The hook 80 and the latch 82 may have pointed ends, such as those on a traditional latched knitting needle. In another embodiment, such as the one illustrated in
Similarly, an embellishment 96 may be embedded within the hollow interior 90 of the knitted product 28, as shown in
Continuing with
The first clasp component 102 may comprise an attachment portion 106 configured to attach the first clasp component 102 to an article, such as the knitting product 28, and a coupling portion 110 configured to couple the first clasp component 102 to another clasp component, such as the second clasp component 104. Accordingly, as shown in
Turning back to
The coupling portion 110 of the first clasp component 102 comprises a U-shape configuration with two hemisphere elements 116 connected by a connecting section 118. In some aspects, the two hemisphere elements 116 may each comprise an inward-facing surface 126 and an outward-facing surface 128. The inward-facing surfaces 126 of the hemisphere elements 116 face inwards or towards each other. In this way, the inward-facing surface 126 of a first hemisphere element 116 may be proximate to the inward-facing surface 126 of a second hemisphere element 116. As illustrated in
In some aspects, the outward-facing surfaces 128 of the hemisphere elements 116 are opposite of the inward-facing surfaces 128. The outward-facing surfaces 128 may be flat, substantially flat, or have a lesser degree of curvature than the inward-facing surfaces 126. In other aspects, outer-facing surfaces 128 have a curvature substantially equal to the curvature of the inward-facing surfaces 126. Accordingly, the two hemisphere elements 116 may comprise a various shapes, including a hemisphere, sphere, ellipsoid, and the like.
In addition to the two hemisphere elements 116, the coupling portion 110 of the first clasp component 102 may include a connecting section 118 that connects the two hemisphere elements 116 together. The connecting section 118 may include a first end coupled to the one hemisphere element 116 and a second end coupled to the other hemisphere element 116. The ends of the connecting section 118 may be coupled to or attach to portions of the hemisphere elements 116 that are transitions between the inward-facing surfaces 126 and the outward-facing surfaces 128. In some aspects, the connecting section 118 is curved or U-shaped. In this way, the connecting section 118 may form a hinge between the two hemisphere elements 116, and the hinge may open such that the hemisphere elements 116 may be spaced apart a greater distance but still able to return to their original positions. Additionally, the connecting section 118 and at least a portion of each of the two hemisphere elements 116 may define a receiving cavity 124 of the first clasp component 102. The receiving cavity 124 may be configured to receive at least part of the hemisphere elements on another clasp element.
When coupled to an identical clasp component, the hemisphere elements 116 of the first clasp component 102 may be frictionally engaged with the other clasp component via the other clasp component's receiving cavity. For example,
In order to couple the first clasp component 102 with the second clasp component 104, some force may be applied so that the hemisphere elements 116 of the first clasp component 102 are moved away from one another and the hemisphere elements 120 of the second clasp component 104 are moved away from one another to allow for the hemisphere elements 116 and 120 to be fitted into their respective receiving cavities. Accordingly, this may be done by pushing together the hemisphere elements 116 of the first clasp component and the hemisphere elements 120 of the second clasp component. In some aspects, the hemisphere elements 116 and 120 may snap into their respective receiving cavities with a small amount of force. During this process, the distance between the inward-facing surfaces 126 of the hemisphere elements 116 may expand beyond the threshold distance 30, but the hemisphere elements 116 may move back towards one another when fitted into the receiving cavities. In some aspects, the inward-facing surfaces 126 of the hemisphere elements 116 maintain the threshold distance 30 when coupled to the second clasp component 104; however, in other aspects, the inward-facing surfaces 126 of the hemisphere elements 116 are separated by a distance greater than the threshold distance when coupled to the second clasp component 104. Because the second clasp component 104 may be identical to the first clasp component 102, the hemisphere elements 120 of the second clasp component 104 may behave in a similar manner during the coupling process.
The curvature of the hemisphere elements 116 and 120 helps to keep the first and second clasp components 102 and 104, respectively, frictionally engaged with one another so that they do not uncoupled too easily or inadvertently. However, the first and second clasp components 102 and 104, respectively, may be configured to uncouple upon application of some amount of force. In one embodiment, a user may use a small amount of force to pull apart and uncouple the first and second clasp components 102 and 104, respectively. Similar to the coupling process, the hemisphere elements 116 and hemisphere elements 120 may move apart from one another during the uncoupling process and then may move back towards one another once uncoupled. Because the first and second clasp components 102 and 104, respectively, may be uncoupled using only a small amount of force, the breakaway clasp 100 may provide a quick release closure that is suitable for children's jewelry. Specifically, compared to traditional clasps, the breakaway clasp 100 may provide a level of ease of use that is more appropriate for children. Additionally, the breakaway clasp 100 may be uncoupled more easily and quickly than traditional clasps, which may decrease the risk of an injury if an article, such as a necklace, becomes two tight when worn.
The breakaway clasp 100 may be constructed from a variety of materials. Exemplary materials include materials with some flexibility to allow the first clasp component 102 and the second clasp component 104 to couple and uncouple to one another using a small amount of force but with sufficient rigidity that the two clasp components 102 and 104 do not become uncoupled without a user pulling them apart. Such materials may include a thermoplastic polyurethane or a rubber material such as natural rubber, butadiene rubber, ethylene propylene rubber, and the like.
In one embodiment of the invention, a knitting kit may include a knitting device 10 and at least one breakaway clasp 100. The knitting kit may also include at least one material for the knitting strand 30 and/or at least one embellishment or object to be embedded within the knitted product 28. Various other accessories of the knitting device 10 or the knitted product 28 created by the knitting device 10 may be included in the kit.
Many different arrangements of the various components depicted, as well as components not shown, are possible without departing from the scope of the claims below. Embodiments of the technology have been described with the intent to be illustrative rather than restrictive. Alternative embodiments will become apparent to readers of this disclosure after and because of reading it. Alternative means of implementing the aforementioned can be completed without departing from the scope of the claims below. Certain features and subcombinations are of utility and may be employed without reference to other features and subcombinations and are contemplated within the scope of the claims.
This application claims priority to U.S. Provisional Application No. 62/268,716, entitled “TOY KNITTING DEVICE,” filed on Dec. 17, 2015, which is incorporated by reference in its entirety.
Number | Date | Country | |
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62268716 | Dec 2015 | US |