The present invention relates, in general, to the field of drilling and processing of wells. More particularly, present embodiments relate to a system and method for protecting a slips lifter during subterranean operations.
Existing technologies can have a slips lifter that assists rig operators in manipulating slips on a rig floor during subterranean operations. The slips are used to carry the weight of the tubular string that extends into a wellbore when the top drive (or other pipe handler) is to be disconnected from the tubular string. When the top drive is again reconnected with the tubular string, then the slips are disengaged to prevent interference of the slips with operation of the tubular string. However, sometimes the tubular string can be rotated before the slips are disengaged from the tubular string. Since the slips lifter is not equipped to handle rotation of the slips, damage can occur that requires operations to stop for repairs to the slips lifter, the slips, or the well center equipment. Therefore, improvements in manipulating slips are continually needed.
This summary is provided to introduce a selection of concepts that are further described below in the detailed description. This summary is not intended to identify indispensable features of the claimed subject matter, nor is it intended for use as an aid in limiting the scope of the claimed subject matter.
One general aspect includes a system for protecting a slips lifter during a subterranean operation. The system also includes slips configured to selectively engage a tubular string that extends into a wellbore; a slips lifter configured to selectively raise or lower the slips, and a link configured to decouple the slips from the slips lifter when the slips are rotated relative to the slips lifter.
A system of one or more computers can be configured to perform particular operations or actions by virtue of having software, firmware, hardware, or a combination of them installed on the system that in operation causes or cause the system to perform the actions. One or more computer programs can be configured to perform particular operations or actions by virtue of including instructions that, when executed by data processing apparatus, cause the apparatus to perform the actions. One general aspect includes a method for protecting a slips lifter during a subterranean operation. The method also includes coupling a slips lifter, via a link, to slips on a rig floor; engaging the slips to a tubular, rotating the slips relative to the slips lifter, and decoupling the slips from the slips lifter by decoupling a first element of the link from a second element of the link in response to rotation of the slips. Other embodiments of this aspect include corresponding computer systems, apparatus, and computer programs recorded on one or more computer storage devices, each configured to perform the actions of the methods.
One general aspect includes a system for protecting a slips lifter during a subterranean operation. The system also includes slips configured to selectively engage a tubular string that extends into a wellbore; a slips lifter configured to selectively raise or lower the slips, and a link configured to decouple the slips from the slips lifter when the slips lifter attempts to lift the slips with the slips engaged with the tubular string. Other embodiments of this aspect include corresponding computer systems, apparatus, and computer programs recorded on one or more computer storage devices, each configured to perform the actions of the methods.
These and other features, aspects, and advantages of present embodiments will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
The following description in combination with the figures is provided to assist in understanding the teachings disclosed herein. The following discussion will focus on specific implementations and embodiments of the teachings. This focus is provided to assist in describing the teachings and should not be interpreted as a limitation on the scope or applicability of the teachings.
The rig can be used to extend a wellbore 15 through the subterranean formation 8 by using a tubular string 58 having a bottom hole assembly at its lower end. During drilling operations, drilling mud can be pumped from the surface 6 into the tubular string 58 (e.g., via pumps 84 supplying mud to the top drive 18 via the standpipe 86) to cool and lubricate the drill bit and to transport cuttings to the surface via an annulus 17 between the tubular string 58 and the wellbore 15.
The returned mud can be directed to the mud pit 88 from a rotating control device 66, through the flow line 81, to the shaker 80. A fluid treatment 82 can inject additives as desired to the mud to condition the mud appropriately for the current well activities and possibly future well activities as the mud is being pumped to the mud pit 88. Pump 84 can pull mud from the mud pit 88 and drive it to the top drive 18, via standpipe 86, to continue circulation of the mud through the tubular string 58. The wellbore 15 can have casing string 76 installed in the wellbore 15 and extending down to a casing shoe.
A rig controller 250 can be used to control rig operations including controlling various rig equipment, such as a pipe handler, the top drive 18, an iron roughneck, fingerboard equipment, imaging systems, various other robots on the rig 10, or rig power systems 260. The rig controller 250 can control the rig equipment autonomously (e.g., without periodic operator interaction), semi-autonomously (e.g., with limited operator interaction such as initiating a subterranean operation, adjusting parameters during the operation, etc.), or manually (e.g., with the operator interactively controlling the rig equipment via remote control interfaces to perform the subterranean operation).
The rig controller 250 can include one or more processors with one or more of the processors distributed about the rig 10, such as in an operator's control hut, in a pipe handler, in an iron roughneck, in a vertical storage area, in the imaging systems, in various other robots, in the top drive 18, at various locations on the rig floor 16 or the derrick 14 or the platform 12, at a remote location off of the rig 10, at downhole locations, etc. It should be understood that any of these processors can perform control or calculations locally or can communicate to a remotely located processor for performing the control or calculations. Each of the processors can be communicatively coupled to a non-transitory memory, which can include instructions for the respective processor to read and execute to implement the desired control functions or other methods described in this disclosure. These processors can be coupled via a wired or wireless network 154.
The following figures illustrate various configurations of the breakaway link 200 for decoupling the slips 72 from the slips lifter 100 when the slips 72 are forced to rotate about the axis 92 relative to the slips lifter 100 or the slips 72 are attempted to be raised by the slips lifter 100 when the slips 72 are still engaged with the tubular string 58. In general, each of the configurations can include an upper element 210 and a lower element 220 that are coupled together by a shear element 230 that can fail when a pre-determined force is applied to the breakaway link 200, thereby decoupling the lower element 220 from the upper element 210 and allowing the lower element 220 to disengage from the upper element 210.
The breakaway link 200 can include a mating interface that engages a mating feature 212 of the upper element 210 with a mating feature 222 of the lower element 220. The mating features 212, 222 can be any features that engage with each other and have complimentary shapes that receive each other, such as the examples shown in the following figures. However, it should be understood that these configurations of the mating features 212, 222 shown in the following figures are non-limiting embodiments and that mating features 212, 222 with different configurations than these shown in the following figures are also envisioned by this disclosure. The mating features 212, 222 can engage each other to support the weight of the slips 72 when the slips 72 are lifted from the bowl 62. However, it is not required that the mating features 212, 222 support the weight of the slips 72, as shown in the
The breakaway link 200 can include an upper bore 214 that can engage the pivot 110 to manipulate the slips 72 via the breakaway link 200. The breakaway link 200 can rotate about the pivot 110 as the lift arm 102 is raised or lowered. The breakaway link 200 can include a lower bore 224 that can engage the pivot 114 to manipulate the slips 72 via the breakaway link 200. The breakaway link 200 can rotate about pivot 114 as the slips 72 are raised or lowered by the lift arm 102.
The engagement of the mating features 212, 222 can allow the breakaway link 200 to support the slips 72 from the lift arm 102, via the pivots 110, 114. A shear element 230 can extend through portions of the mating features 212, 222 to maintain engagement of the mating features 212, 222 while the slips lifter 100 manipulates the slips 72. However, when the slips 72 are rotated relative to the slips lifter 100, then when pre-determined force is applied to the shear element 230 by either the upper element 210 or the lower element 220, the shear element 230 can fail (e.g., shear into two pieces) and allow the lower element 220 to disengage from the upper element 210 (i.e., the mating features 212, 222 to be unmated or disengaged).
Since it may be undesirable to allow the pieces of the shear element 230 to drop out of the breakaway link 200 once the shear element 230 fails, retention features 216, 226 can be used to retain the pieces of the shear element 230 in their respective elements 210, 220 after the shear element 230 fails. As shown in
If the shear element 230 receives a pre-determined force between the upper element 210 and the lower element 220, the shear element 230 can fail causing the end 230a to be retained in the upper element 210 by the retention feature 216 and the lower end 230b to be retained in the lower element 220 by the retention feature 226. The breakaway link 200 can be repaired by unscrewing the retention feature 216 from the upper element 210, removing the retention feature 226 from the lower element 220, removing the piece 230b of the shear element 230, installing a new unbroken shear element 230, and then reinstalling the retention feature 226.
If the lifting force of the lift arm 102 exceeds the pre-determined force, then the shear element 230 can fail causing the lower element 220 to be decoupled from the upper element 210, with the ends 230a, 230b of the shear element 230 being retained in the respective upper and lower elements 210, 220 by the respective retention features 216, 226. Additionally, if the slips are rotated with the tubular string 58 and the shear element 230 receives a force greater than the pre-determined force, then the shear element 230 can fail and decouple the upper element 210 from the lower element 220.
In
As used herein, the terms “comprises,” “comprising,” “includes,” “including,” “has,” “having,” or any other variation thereof, are intended to cover a non-exclusive inclusion. For example, a process, method, article, or apparatus that comprises a list of features is not necessarily limited only to those features but may include other features not expressly listed or inherent to such process, method, article, or apparatus. Further, unless expressly stated to the contrary, “or” refers to an inclusive-or and not to an exclusive-or. For example, a condition A or B is satisfied by any one of the following: A is true (or present) and B is false (or not present), A is false (or not present) and B is true (or present), and both A and B are true (or present).
The use of “a” or “an” is employed to describe elements and components described herein. This is done merely for convenience and to give a general sense of the scope of the invention. This description should be read to include one or at least one and the singular also includes the plural, or vice versa, unless it is clear that it is meant otherwise.
The use of the word “about,” “approximately,” “generally,” or “substantially” is intended to mean that a value of a parameter is close to a stated value or position. However, minor differences may prevent the values or positions from being exactly as stated. Thus, differences of up to ten percent (10%) for the value are reasonable differences from the ideal goal of exactly as described. A significant difference can be when the difference is greater than ten percent (10%).
As used herein, “tubular” refers to an elongated cylindrical tube and can include any of the tubulars manipulated around a rig, such as tubular segments, tubular stands, tubulars, and tubular string, but not limited to the tubulars shown in
It should be noted that the X-Y-Z coordinate axes are indicated in FIGS. XX and XX, where the X-Y-Z coordinate axes are relative to the rig floor 16. The rig floor 16 forms an X-Y plane with the Z axis being substantially perpendicular with the rig floor 16. As used herein, “horizontal,” “horizontal position,” or “horizontal orientation” refers to a position that is substantially parallel with the X-Y plane. As used herein, “vertical,” “vertical position,” or “vertical orientation” refers to a position that is substantially perpendicular relative to the X-Y plane or substantially parallel with the Z axis.
Embodiment 1. A system for protecting a slips lifter during a subterranean operation, the system comprising:
Embodiment 2. The system of embodiment 1, wherein the slips lifter raises the slips from or lowers the slips into engagement with the tubular string.
Embodiment 3. The system of embodiment 1, wherein the link comprises a first element and a second element, and wherein the first element is releasably coupled to the second element via a shear element.
Embodiment 4. The system of embodiment 3, wherein the shear element is threadably engaged with the first element and extends from the first element into the second element.
Embodiment 5. The system of embodiment 3, wherein the shear element is threadably engaged with the second element and extends from the second element into the first element.
Embodiment 6. The system of embodiment 3, wherein the shear element fails when the slips are rotated relative to the slips lifter.
Embodiment 7. The system of embodiment 6, wherein the slips are rotated relative to the slips lifter when the slips are engaged with the tubular string and the tubular string is rotated.
Embodiment 8. The system of embodiment 6, wherein the shear element comprises a first portion and a second portion, with the first portion positioned in the first element of the link and the second portion positioned in the second element of the link.
Embodiment 9. The system of embodiment 8, wherein the first portion remains in the first element and the second portion remains in the second element, when the first element is decoupled from the second element.
Embodiment 10. The system of embodiment 8, further comprising:
Embodiment 11. The system of embodiment 10, wherein the first retention feature retains the first portion in the first element of the link when the shear element fails, and wherein the second retention feature retains the second portion in the second element of the link when the shear element fails.
Embodiment 12. The system of embodiment 10, wherein the first retention feature is external threads at one end of the shear element and the external threads engage internal threads of the first element or the second element.
Embodiment 13. The system of embodiment 3, wherein the first element comprises a first mating feature and the second element comprises a second mating feature, and wherein the first mating feature engages with the second mating feature to couple the first element to the second element.
Embodiment 14. The system of embodiment 3, wherein the first mating feature and the second mating feature, when engaged with each other, transfer a tension or compression force from between the first element and the second element of the link.
Embodiment 15. The system of embodiment 1, wherein the slips lifter comprises:
Embodiment 16. The system of embodiment 15, wherein the link is coupled to the slips via a third pivot, and wherein upward rotation of the lift arm relative to the base lifts the slips via the link and downward rotation of the lift arm relative to the base lowers the slips via the link, when a shear element remains undamaged.
Embodiment 17. The system of embodiment 16, wherein the lift arm is decoupled from the slips, when the shear element fails.
Embodiment 18. The system of embodiment 17, wherein the shear element fails in response to a shear force applied to the shear element that exceeds a pre-determined force.
Embodiment 19. A method for protecting a slips lifter during a subterranean operation, the method comprising:
Embodiment 20. The method of embodiment 19, further comprising:
Embodiment 21. The method of embodiment 20, wherein decoupling the first element from the second element comprises the shear element failing and separating into a first portion and a second portion.
Embodiment 22. The method of embodiment 21, further comprising:
Embodiment 23. The method of embodiment 19, further comprising:
Embodiment 24. The method of embodiment 23, further comprising:
Embodiment 25. The method of embodiment 24, further comprising:
Embodiment 26. A system for protecting a slips lifter during a subterranean operation, the system comprising:
Embodiment 27. The system of embodiment 26, wherein the slips lifter applies a pre-determined force to the link when the slips lifter attempts to lift the slips with the slips engaged with the tubular string.
Embodiment 28. The system of embodiment 27, wherein the link comprises a first element and a second element, and wherein the first element is releasably coupled to the second element via a shear element, and wherein the pre-determined force causes the shear element to fail.
Embodiment 29. The system of embodiment 28, wherein the shear element is threadably engaged with the first element and extends from the first element into the second element.
Embodiment 30. The system of embodiment 28, wherein the shear element is threadably engaged with the second element and extends from the second element into the first element.
Embodiment 31. The system of embodiment 28, wherein the shear element comprises a first portion and a second portion, with the first portion positioned in the first element of the link and the second portion positioned in the second element of the link.
Embodiment 32. The system of embodiment 31, wherein the first portion remains in the first element and the second portion remains in the second element when the first element is decoupled from the second element.
Embodiment 33. The system of embodiment 31, further comprising:
Embodiment 34. The system of embodiment 33, wherein the first retention feature retains the first portion in the first element of the link when the shear element fails, and wherein the second retention feature retains the second portion in the second element of the link when the shear element fails.
While the present disclosure may be susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and tables and have been described in detail herein. However, it should be understood that the embodiments are not intended to be limited to the particular forms disclosed. Rather, the disclosure is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the disclosure as defined by the following appended claims. Further, although individual embodiments are discussed herein, the disclosure is intended to cover all combinations of these embodiments.
This application claims priority under 35 U.S.C. § 119(e) to U.S. Provisional Patent Application No. 63/612,133, filed on Dec. 19, 2023, entitled “BREAKAWAY LINK FOR A SLIPS LIFTER,” by Eric DEUTSCH et al., which is assigned to the current assignee hereof and is incorporated herein by reference in its entirety.
| Number | Date | Country | |
|---|---|---|---|
| 63612133 | Dec 2023 | US |