The present invention is a full-face mask covering a user's eyes, nose and mouth, especially a breathable snorkeling mask that is relatively compact, lightweight and has excellent breathing efficiency.
In the current water activities, the most common way to allow a user to breathe freely without holding their breath is nothing more than using a mask (covering the eyes and nose) with a breathing tube (secured to the user's mouth). Although this method has been used for many years, it relies on the user to breath exclusively through the mouth. This however is different from the habit of ordinary people who breath from the mouth and or the nose. The invention of the face snorkeling mask 1 (i.e., the so-called Full Face Snorkel Mask, FFSM) is mainly to allow the body 10 of the mask 1 to cover the entire face F (from the eyebrows to the chin, including the eyes, nose, and mouth). Then, a breathing tube 11 connects to the central top of the body 10, and is in fluid communication with the inside of the body 10 for the user to breathe freely through the orinasal. The whole breathing process is more casual, and there is no need to pay attention to breathing, as shown in
However due to the large lens 12 area, the full-face snorkeling mask 1 has a large inner volume, making the FFSM difficult to carry. In addition, another fatal disadvantage of the large inner volume of FFSM is that during use, the large inner volume decreases the efficiency of exhaled air from leaving the FFSM; thereby the concentration of carbon dioxide in the total inner space of the mask body 10 will gradually increase. Inadvertent loss of consciousness due to insufficient content of blood oxygen has been reported all over the world. To understand why, we must start with some basic theories:
Based on the above theory, reducing carbon dioxide concentration has become a serious and active research and development for this industry, especially for well-known manufacturers, because they must produce safe and reliable products. Not only because of the need to pass the EU standard inspection, but also avoid being prosecuted and compensate people due to the safety concerns. These manufacturers usually go in two directions: 1) reduce the volume of dead space; 2) “shunt” the intake and exhaust air flows of the mask, so that the fresh air inhaled is independent of the carbon dioxide exhaled, reducing the chance of mixing.
Even if the above-mentioned direction of solving the problem is correct the air tightness between the upper volume area (eye pocket 14) and the lower volume area (orinasal pocket 13) of many products is inherently not good due to aging materials, or due to different users' facial shapes and dimensions causing the seal between the upper and lower volume areas cannot be kept well at all. Only a simple partition exists between the eye pocket 14 and the orinasal pocket 13. In addition, not shown in the drawings for details, the passage occupied by the solid dotted lines in
With the current design of the FFSM, the entire lens is used to cover the eyes, nose, and mouth of the entire human face, and then on the inner side of the lens, various isolation, and air intake and exhaust mechanisms are arranged, Therefore, the lens surface must protrude forward from the frame to strive for more internal space, so the entire product will leave a certain distance from the user's face after wearing (as shown in
The primary purpose of the present invention is to provide a breathable mask, through structural changes, its volume can be minimized, therefore improving the above problems. To understand the technical thinking behind all of this, there are a few theories to focus on first.
The first is “negative ventilation pressure”. In a relatively sealed room, if there is a one-way exhaust fan on one side of the wall to force the indoor air out, a transient relative vacuum (the so-called “negative pressure”) will be formed. If the windows on the other side have many holes, the outdoor air will passively flow into the room with zero or negative pressure under the unbalanced internal and external atmospheric pressure. In this way, the indoor air is continuously circulated with the outdoor air. If the ventilation position is installed properly, or the temporary vacuum is more complete, the outdoor fresh air will flow toward the room through the holes “more naturally and actively”, and the indoor air will only leave in the direction of being taken away and will not pollute other rooms. Industrial plants use this theory to purify the air in the factory. Medical institutions also use the same principle to build negative pressure isolation wards to ensure that patients with high infectious sources will not contaminate other rooms. The above theoretical relation is shown in the block diagram in
The second is “Tidal volume”. Tidal volume refers to the amount of air inhaled or expelled from the lungs during each breathing cycle and measures approximately 500 milliliters in a healthy adult male and approximately 400 milliliters in a healthy female. This is an important clinical parameter that allows for proper ventilation. When the lungs need adequate ventilation protection, the resting heart rhythm is used as the standard, and the tidal volume is set to 6-8 ml/kg ideal body weight (IBW). The safe tidal volume range is defined as 6-8 ml/kg IBW, where IBW (male)=50 kg+2.3×(height (in inch)−60). Using this algorithm, the calculated safe tidal volume for a man with a height of 185 cm is between 474 ml and 632 ml; while for a man with a height of 165 cm, the calculated safe tidal volume is between 368 and 490 ml. This is why the average safe tidal volume for a healthy adult male is set at about 500 ml in clinical practice.
Based on the knowledge of negative pressure ventilation technology, after wearing the FFSM, a negative pressure space is formed between the mask and the face, and the action of the user's exhalation can be compared to a one-way exhaust fan. When the air is activated (that is, exhaling), if all the air in the mask can be exhaled, it will be closer to the transient vacuum state. At this time, the air flow of the intake air will passively flow into the mask “naturally and actively”. Air bringing in from the outside is the fresh air, while air discharged from the mask is the dirty air of carbon dioxide that is not expected to remain in the mask. It does not require forced inhalation to form a natural and clean cycle with separation of intake and exhaust. Based on the knowledge of tidal volume, if the user can exhale all the air in the mask with every exhalation, a vacuum-like transient will be formed in the mask, and the above-mentioned clean cycle can be easily achieved. According to this important finding, if an adult male is taken as an example, as long as the total of the volume in the mask plus the volume in the breathing tube (that is, the dead space as understood above) can be as small as 500 ml or less, or even better to be lower than 300-400 ml, it can ensure that each resting exhalation volume of the user (no matter whether adult male, female or child) reaches a transient vacuum rate close to 100%, then the next inhalation will not be laborious, and the fresh air brought in can fill the entire dead space. With the effect of negative pressure exhaust, there will be rigidly any mix with dirty carbon dioxide air, so there is no safety concern.
Another objective of the present invention is to provide a breakthrough structure to minimize the interior of the body of the existing diving/snorkel mask, so that the body boundary can be concentrated in the middle of the face, as long as the eyes, nose and mouth are covered, well positioned and waterproofed. In other words, the structure of the orinasal pocket for accommodating the user's nose and mouth is independent of the lens frame, instead of letting the entire transparent lens 12 protrude from the whole face frame 18 as in the traditional FFSM (in reference to
Because the internal volume of the entire mask can be extremely effectively reduced, some additional designs, such as how small the lower volume is, how the orinasal pocket should be designed, whether the upper and lower volume areas are effectively isolated, whether to design check valve control to shunt the intake and exhaust, and whether the breathing tube must strictly control its internal volume, have become secondary issues. Dealing with these secondary issues will only further improve the effect of circulation. In addition, because the orinasal pockets have been significantly reduced in volume, the exhalation efficiency will be greatly improved; that is to say, it is not necessary to use too much force for exhalation, and at the same time, the accumulated water in the orinasal volume area can be drained easily. Furthermore, to fix the traditional FFSM on the user's head, on both sides of the entire mask frame, there must be a total of four points (16 and 17 in
As shown in
The purge valve 5 is located below the orinasal pocket 33, so that the orinasal pocket 33 is in an outward one-way fluid communication with the outside. Forced discharge is carried out through the purge valve 5, which also provides part of the air exhaust capacity in the general technical understanding. The fastener 6 is used to fix the body 3 of the mask 2 to the user's head, which includes a head strap (not shown) and a chin strap 62, so that the body 3 and the user's head can be in a three-point way of fastening. Of course, the fastening method is not limited to be in this manner. Any other measures that can stabilize the body 3 of the mask 2 and ensure a sufficient water seal are acceptable.
Because the main point of the present invention is how to minimize the internal volume of the body 3 of the mask 2, only the basic structural arrangement of the mask body, and the internal volume that can be achieved by this arrangement, which is indeed significantly smaller than the existing available full-face mask are described by adding some actual simulation data. Others related to the position of the intake and exhaust flow, path, and passage, as well as the setting method and position of the intake valve and exhaust valve, are not critically important. So, only one or two examples are described herein as representatives, and no detailed descriptions will be given.
Referring again to
The structure of the body 3 can be alternatively defined by another way that may help for understanding. Specifically, the body 3 becomes to include a transparent lens portion 350, a lens frame 352 and a water-sealing skirt 38. The lens frame 352 surrounds a periphery of the transparent lens portion 350. The water-sealing skirt 38 extends throughout the whole user's face and is equivalent to the abovementioned eye skirt 354, soft nose mask 363 and soft mouth mask 364 integrally formed. The water-sealing skirt 38 has a partition 361 which can be integrally or separately formed with the water-sealing skirt 38, in which a partition 361 divides the water-sealing skirt 38 into an eye pocket 31 to cover a user's eyes, and an orinasal pocket 33 to cover a user's nose and mouth. The transparent lens portion 350 does not extend further downward to an extent beyond the partition 361. The transparent lens portion 350, the lens frame 352 and the water-sealing skirt 38 are water-sealed along the periphery of the transparent lens portion 350.
With such a design, because the visor, that is, the transparent lens portion 350, does not completely cover the nose and mouth from the user's eyes, therefore, the orinasal mask 36 is not limited to share the outline of the body 3 with the eye mask 35. They are independent of each other instead. Therefore, the width and length of the entire body 3 can be smaller and shallower than the traditional full-face mask, that is, the breathable mask can be closer to the user's face (see
The following Table A having no users is a comparison list which are measured for the inner volume of the body 3 of the mask 2, i.e., the eye pocket (EP) volume and the orinasal pocket (OP) volume in one of the optimal products of the present invention, as opposed to that of the commercially available full-face snorkel masks, by using the computer-aided design of DASSAULT SYSTÈMES Software named “CATIA V5”, under the same environmental conditions; whereas Table B is another comparison list after a user (according to ISO standard adult male head) wear those masks and the remaining eye pocket volume (REP) and the remaining orinasal pocket volume (ROP) are measured. Among them, each of the volume units is “ml”.
The above experimental data says that the body 3 of the present invention reduces its internal volume by a lot. Even if the volume of breathing tube is included as internal volume, it is still a lot less than tidal volume of an ordinary person. Therefore, no matter how the interior of the body 3 is designed, the snorkeler can almost empty the dirty air in the mask 2 as long as he/she exhales moderately, forming a transient vacuum state. Physically, the clean air outside has been waiting to enter this negative pressure environment. As long as the user breathes naturally, the clean air from the outside can be brought into the mask body 3, thus forming an easy inhalation and exhalation cycle, keeps the users from being exhausted. And there is no danger resulting from excessive carbon dioxide content. In the design of the mask body 3, the height (H) from the topmost of the eye pocket 31 to the bottommost of the orinasal pocket 33 is measured between 115 mm and 155 mm, more preferably between 120 mm and 145 mm. The maximum width (W) of the eye pocket 31 is measured between 125 mm and 160 mm, and more preferably between 130 mm and 145 mm. The maximum depth (D) from the lens portion 350 to the rear edge 362 of the eye skirt 354 (i.e., the maximum depth of the eye pocket 31) is measured between 35 mm and 65 mm, more preferably between 40 mm and 60 mm. This mask design makes the entire lower half of the body 3, that is, the region from the lower portion of the lens frame 31 all the way downwards to the nose skirt 52 and the mouth skirt 53, obviously becomes thinner and sharpened in width, as shown in
In addition to the above-mentioned preferred embodiment that describes the structure and operation mode of carrying out the technology of the present invention, the following mentioned some possible alternatives that are considered equivalent to the claimed invention set forth in the last paragraph of the claims:
1. The mentioned orinasal mask protruding outward from the nose frame is not limited to be made by soft material. Rigid material is possible if equalization operation is not required.
2. The orinasal mask and the eye skirt can be integrally formed into one piece and made of soft material like silicone.
3. The rear edge of the eye skirt and a rear edge of the lower portion of the orinasal mask are integrally formed into a water sealing ring that can be an interface being in close contact with the user's face.
This patent application claims the benefits of U.S. Prov. Ser. No. 63/239,597 filed on Sep. 1, 2021, No. 63/297,084 filed on Jan. 6, 2022, No. 63/305,938 filed on Feb. 2, 2022, and No. 63/326,418 filed on Apr. 1, 2022. All of the above applications are incorporated by reference herein.
Number | Date | Country | |
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63326418 | Apr 2022 | US | |
63305938 | Feb 2022 | US | |
63297084 | Jan 2022 | US | |
63239597 | Sep 2021 | US |