Breather apparatus for four-cycle engine

Information

  • Patent Grant
  • 6651635
  • Patent Number
    6,651,635
  • Date Filed
    Wednesday, October 9, 2002
    22 years ago
  • Date Issued
    Tuesday, November 25, 2003
    21 years ago
Abstract
The present invention provides a breather apparatus for a 4-cycle engine in which oil in a blow-by gas can be separated. The engine's starter includes a kick idle gear that transmits a rider's pedal force to the crankshaft. A hollow kick idle shaft rotates together with the kick idle gear and a clutch body whereby sprayed oil mist mixed in blow-by gas is separated by centrifugal force. The hollow kick idle shaft opens up into a breather passage, with a blow-by gas intake port on one end and a blow-by gas exhaust port on the other, through which the blow-by gas flows. Only blow-by gas without oil mist is re-circulated to an air cleaner and then to the combustion chamber to be burned again with new air. The oil mist returns to the oil pan in a transmission chamber.
Description




FIELD OF THE INVENTION




This invention relates to a breather apparatus for a 4-cycle engine.




BACKGROUND OF THE INVENTION




In an engine, gas pressurized in the cylinder gradually leaks or blows-by into the crankcase through a separation between the piston and the cylinder bore. The pressure of the gas in the crankcase fluctuates as the piston slides, and if the crankcase is tightly sealed, piston movement is inhibited. Therefore, it is necessary to release the blow-by gas and to separate the sprayed oil mixed in the blow-by gas with a breather apparatus.




Japanese Unexamined Patent No. Hei-7-324614 is a typical breather apparatus in which one end of a breather passage connects to a breather chamber, thereby reducing the pressure of the blow-by gas and separating the oil in the blow-by gas. This apparatus' efficiency depends on the size of the breather chamber, but as the size of the breather chamber is increased, so is the weight of the engine. Furthermore, the apparatus requires a maze structure and an orifice in the breather chamber in order to separate oil. This is a complicated structure. Finally, since the pressure where the separated lubrication oil is returned is greater than the atmospheric pressure, lubrication oil collection is difficult.




Japanese Unexamined Patent No. Hei-11-22443 discloses an apparatus in which blow-by gas is guided into a hollow balancer shaft where a disk-shaped member such as a balancer weight is located. This disk-shaped member includes an oil separating passage where the oil in the blow-by gas is separated. Although the breather chamber is eliminated, the balancer shaft diameter and layout must be exact, making the structure of the balancer shaft complicated.




The present invention addresses these problems and provides a simple breather apparatus for a 4-cycle engine which allows separation of oil in blow-by gas.




SUMMARY OF THE INVENTION




According to the present invention, in a 4-cycle engine, the inside of the crankcase is divided by a bulk head into two chambers: (1) the crank chamber that houses a crankshaft and (2) the transmission chamber in which a clutch body is supported by a counter shaft. An oil pan stores lubrication oil in each chamber. A pair of oil pumps are provided in the crank chamber, one of which takes in lubrication oil from the oil pan in the crank chamber and the other of which takes in lubrication oil from the oil pan in the transmission chamber. A kick engine starter is provided which transmits a rider's pedal force to the crankshaft via a plurality of gears and includes a kick idle gear that transmits a rider's pedal force to the crankshaft via a clutch body. A hollow kick idle shaft rotates with and supports one end of this kick idle gear and is located on the upper rear of the counter shaft in the transmission chamber so that at least a part of it overlays the clutch body when viewed from the side. A breather passage is provided in the kick idle shaft. A blow-by gas intake port is provided on the side end of the kick idle gear of the breather passage, and a blow-by gas exhaust port is provided on the end of its opposite side.




The kick idle gear may be arranged opposite to and facing the clutch body with the blow-by gas intake port, which communicates with the breather passage, in the kick idle shaft located on this kick idle gear.




A generator chamber, separate from the crankcase, may be located on the left side of the crankcase and lies on the crank and transmission chambers. A covered generator is housed in the generator chamber. Two holes connect the crank and transmission chambers to the lower and upper sides of the generator, respectively. A check valve in the upper hole restricts backflow from the transmission chamber to the generator chamber. The lower hole is placed above the lubrication oil level in the crank chamber's oil pan.




In the breather apparatus for a 4-cycle engine of this present invention, oil in blow-by gas can be separated by a simple structure as described above, thus making a breather chamber unnecessary, and thereby allowing the engine structure to be more compact, lightweight and simple. Furthermore, when guiding blow-by gas from the crank chamber to the transmission chamber, the lubrication oil does not flow into the transmission chamber, and the blow-by gas does not back-flow into the crank chamber. In addition, the lubrication oil in the crank chamber's oil pan does not flow into the generator chamber.











DESCRIPTION OF THE DRAWINGS





FIG. 1

is a left side view of the motorcycle with a breather apparatus for a 4-cycle engine, according to the invention;





FIG. 2

is an enlarged left side view of a middle portion of a body;





FIG. 3

is an enlarged right side view of a middle portion of a body;





FIG. 4

is a cross-sectional view along the line IV—IV of

FIG. 3

;





FIG. 5

is a cross-sectional view along the line V—V of

FIG. 3

;





FIG. 6

is a cross-sectional view along the line VI—VI of

FIG. 3

;





FIG. 7

is a cross-sectional view along the line VII—VII of

FIG. 3

;





FIG. 8

is a view from the arrow VII of

FIG. 7

; and





FIG. 9

is a cross-sectional view along the line IX—IX of FIG.


2


.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




As shown in

FIGS. 1-3

, a motorcycle


1


may have a vehicle frame


2


of a semi-double cradle frame type that commonly includes head pipe


3


, tank rail


4


, down tube


5


, under tube


6


, main tube


7


, rear pipe


8


and seat rail


9


.




In the front portion of the motorcycle vehicle frame


2


, the tank rail


4


extends diagonally downward from the upper rear of the head pipe


3


which is attached to the front head of the vehicle frame


2


. The down tube


5


extends generally downward from the lower rear of the head pipe


3


and connects with the left and right under tubes


6


. This pair of under tubes


6


extends downward, bends rearward halfway and then extends generally horizontally. The rear end of the under tubes


6


connect to the pair of right and left main tubes


7


which extend generally downward. The upper ends of the main tubes


7


connect to the rear end of the tank rail


4


from both sides.




In the back half of the motorcycle, the front ends of the pair of right and left seat rails


9


connect to the rear end of the tank rail


4


. A pair of right and left rear pipes


8


extends forward and downward from the vicinity of the middle of the seat rail


9


to the main tube


7


.




As shown in

FIGS. 2 and 3

, the lower front, upper front and rear engine


10


is secured to the vehicle frame


2


. Specifically, the upper front of the engine


10


is secured to the down tube


5


via stay


11


, and the lower front of the engine


10


is sandwiched between the bent portions of the right and left under tubes


6


.




The rear of the engine


10


is secured between the right and left main tubes


7


, whose respective mounting portions form an approximate isosceles triangle when viewed from the side. The bottom face of engine


10


lies above the bottom of the under tube


6


so that part of engine


10


overlaps the horizontal portion of the under tube


6


when viewed from the side, as shown in

FIGS. 2 and 3

. A fuel tank


12


is placed above the tank rail


4


, and a driving seat


13


and a rear fender


14


are secured to the seat rail


9


.




A steering mechanism


15


in head pipe


3


includes front forks


17


and handle bar


18


and allows front wheel


16


to pivot to either side. A swing arm


20


is mounted to allow pivoting on the pivot shaft


19


which is placed on the lower part of the main tube


7


. A rear drive wheel


21


can pivot on the rear part of the swing arm


20


.




As shown in

FIGS. 1-7

, for example, the engine


10


is a 4-cycle single cylinder engine. A cylinder assembly


25


tilts forward slightly on a cylinder case


26


and comprises, from top to bottom: a head cover


22


, a cylinder head


23


, and a cylinder block


24


.




The engine case


26


comprise right and left crankcases


27


which are divided into two along the width of the vehicle, i.e., perpendicular to the vehicle's moving direction, into a clutch housing


28


on the right side and a generator cover


29


on the left side. The clutch housing


28


and generator cover


29


lie above the horizontal portion of the under tube


6


and protrude outwardly along the vehicle width.




Further, this engine


10


is a 4-cycle engine equipped with a movable valve mechanism


32


that includes a double overhead cam shaft


31


(DOHC). In the movable valve mechanism


32


, two cam shafts


31


close and open a suction valve


30




a


and an exhaust valve


30




b


, respectively. The DOHC


31


connects to the upper side of the respective valves


30




a


and


30




b


on the upper part of the cylinder head


23


.




An engine exhaust system, comprised of an exhaust pipe


33


and muffler


34


, connects to the front of cylinder assembly


25


. An engine intake system, comprised of a carburetor


35


, connects to the rear of the cylinder assembly


25


. An air cleaner


36


positioned below the driving seat


13


, connects to the upstream side of the carburetor


35


. An engine cooling system, comprised of a pair of right and left radiators


37


, sits between the rear portion of the head pipe


3


and the upper front portion of the engine


10


.




As shown in

FIGS. 2-4

, the inside of the crankcase


27


is divided by a bulkhead


38


into a transmission chamber


40


in the back and a crank chamber


39


in the front. Lubrication oil is temporarily stored in an oil pan


41


in the lower part of the crankcase


27


. The oil pan


41


is divided likewise into a back and front by the bulkhead


38


.




In the crank chamber


39


, a crankshaft


42


lies along the width direction of the vehicle. A cylinder bore


44


in a cylinder block


24


houses a piston


43


. A combustion chamber


45


which is aligned with cylinder bore


44


, is formed in the cylinder head


23


. A spark plug


46


is fitted to this combustion chamber


45


from the outside.




A large end portion


48




a


of connecting rod


48


is coupled to a crank pin


47


which is generally positioned in the middle portion of the crankshaft


42


, and a small end portion


48




b


of the connecting rod


48


is coupled to the piston


43


. The piston


43


reciprocates in the cylinder bore


44


in the axial direction, and this reciprocating stroke rotates the crankshaft


42


via the connecting rod


48


.




A transmission mechanism


49


, which is a reduction gear, is provided in the transmission chamber


40


. In this transmission mechanism


49


, there is a counter shaft


51


positioned parallel to the crankshaft


42


. The driving force from the crankshaft


42


is transferred to the counter shaft


51


via the clutch mechanism


50


, and a drive shaft


52


transfers the driving force to the rear wheel


21


.




A primary drive gear


53


rotates together with one end of the crankshaft


42


, i.e., the right end in this embodiment. A primary driven gear


54


engages with this primary drive gear


53


and is pivotably supported on the counter shaft


51


. The primary driven gear


54


is secured to the clutch body


55


and, by rotating together, transmits the rotating drive force to the clutch mechanism


50


.




A plurality of transmission gears


56


, etc., having different numbers of teeth are provided on the counter shaft


51


and drive shaft


52


. Primary speed reduction is accomplished by changing the combination of these transmission gears


56


, etc.




A drive sprocket


57


is provided on the end of the drive shaft


52


that protrudes out of the transmission chamber


40


. This drive sprocket


57


is coupled to a driven sprocket


59


, provided on the rear wheel


21


via a drive chain


58


which performs secondary speed reduction. As a result, the engine drive force is transmitted to the rear wheel


21


.




A separate generator chamber


60


with a generator cover


29


lies above the crank chamber


39


and transmission chamber


40


on the left side of the crankcase


27


. A generator


61


with a cam drive gear


62


sits on the left end of the crankshaft


42


that protrudes into the generator chamber


60


.




Cam sprockets


63


are provided on one end of the cam shafts


31


, which are placed on the cylinder head


23


, and are coupled to cam drive gears


62


via the cam chain


64


. The cam chain


64


transmits the rotation of the crank shaft


42


to the cam shaft


31


, thereby operating the valve mechanism


32


.




A clutch housing


28


having a removable clutch cover


70


is located on the right side of the crankcase


27


. Inside the clutch housing


28


, the clutch body


55


is housed in the rear, and an auxiliary chamber


65


is formed in the front. The auxiliary chamber


65


houses a cooling water pump


66


and a pair of oil pumps


67


and


68


. A separate filter chamber


69


and an oil filter, which is not shown, are also housed in the clutch housing


28


.




As shown in

FIG. 5

, a cooling water pump shaft


71


, which is located parallel to the crankshaft


42


, is supported by a shaft between the right side of the crankcase


27


and the inner face of the clutch housing


28


. A cooling water pump gear


72


that turns the primary drive gear


53


also rotates with the cooling water pump shaft


71


. Furthermore, a cooling water pump chamber


73


in the clutch housing


28


near the cooling water pump gear


72


is connected to a cooling water passage


74


in the crankcase


27


.




An impeller


75


is mounted on the end of the cooling water pump shaft


71


that protrudes toward the outside of the cooling water pump chamber


73


, thereby forming the body of the cooling water pump


66


. The filter chamber


69


and the cooling water pump chamber


73


are positioned close together and can both be closed with an aluminum cover member


77


. This cover member


77


has a cooling water union


78


, from which a cooling water hose


79


extends toward the radiator


37


, as shown in FIG.


3


.




As shown in

FIGS. 3

,


5


and


6


, a pair of oil pumps, a scavenger pump


67


and a feed pump


68


are provided in the crankcase


27


. Either of the oil pumps


67


and


68


can also be coupled to an oil pump drive gear


81


provided on the right end of the crankshaft


42


via the oil pump idle gear


80


.




As shown in

FIG. 6

, the scavenger pump


67


pumps lubrication oil from an oil strainer


82


F in the oil pan


41


F in the crank chamber


39


and can transfer lubrication oil onto portions of the transmission mechanism


49


, such as the counter shaft


51


and the drive shaft


52


, from an oil passage


83


on the upper transmission chamber


40


. The lubrication oil is then stored in the oil pan


41


R in the transmission chamber


40


.




As shown in

FIG. 5

, the feed pump


68


pumps lubrication oil from the oil strainer


82


R in the oil pan


41


R in the transmission chamber


40


, not shown in detail. The feed pump


68


can transfer lubrication oil to the crankshaft


42


, piston


43


and movable valve mechanism


32


. Some of this lubrication oil drops into the generator chamber


60


and then into the crank chamber


39


to be stored in oil pan


41


F.




As shown in

FIG. 2

, the first communication hole


84


on the crank chamber


39


connects to the lower generator chamber


60


. This hole


84


is positioned above the lubrication oil level


85


in the oil pan


41


F in the crank chamber


39


. A second communication hole


86


connects to the transmission chamber


40


from the upper generator chamber


60


.




The engine


10


described in this embodiment has a kick engine starting device


87


that transmits a rider's pedal force to the crankshaft


42


and also starts the engine


10


. This starting device


87


comprises a kick pedal arm


88


, kick drive gear


89


, kick idle gear


90


and kick driven gear


91


.




As shown in

FIGS. 3 and 7

, a kick drive shaft


92


is parallel to the counter shaft


51


and the crankshaft


42


and is positioned on the rear right side of the crankcase


27


. The ends of the kick drive shaft


92


are supported by the crankcase


27


and the clutch housing


28


to pivot. A part of the shaft


92


protrudes out from the clutch housing


28


. A base end portion of the kick pedal arm


88


is mounted on this protruded portion via a hinge member


93


. The kick drive shaft


92


turns independently from a kick drive gear


89


that rotates when the rider steps on the free end of the kick pedal arm


88


.




As viewed from the side of the vehicle, a hollow kick idle shaft


94


is positioned on the upper rear of the parallel counter shaft


51


so that at least part of it overlays the clutch body


55


. The kick idle shaft


94


is supported by the crankcase


27


to pivot when the side of the hollow kick shaft


51


is fixed.




A kick idle gear


90


, located beside the clutch body


55


, is arranged opposite to and facing the clutch body


55


and is formed as a single piece with, or attached to, the end of kick idle shaft


94


. This kick idle gear


90


is coupled to the kick drive gear


89


.




The primary driven gear


54


is attached to, and therefore rotates with, the clutch body


55


and is also attached to a kick driven gear


91


, to which the kick idle gear


90


is coupled.




A ratchet mechanism


110


allows rotation to be transmitted only from the kick drive gear


89


to the kick idle gear


90


, for example, as shown in FIG.


7


. The ratchet mechanism


110


contains a ratchet wheel


111


located on the kick drive shaft


92


and adjacent to the kick drive gear


89


. Ratchet pawls


112


and


113


are formed on the pair of surfaces of the kick drive gear


89


and the ratchet wheel


111


that face each other.




The ratchet wheel


111


is torsionally spline-connected to the kick drive shaft


92


and is normally force-applied onto kick drive shaft


92


by a return spring


114


. A kick pedal arm


88


is held in a fixed position prior to being forced down by the return spring


115


on kick drive shaft


92


.




When the kick pedal arm


88


is forced down, the kick drive gear


89


rotates in one direction. The ratchet wheel


111


turns, in a direction opposite to the kick drive gear


89


while rotating with the kick drive shaft


92


. The ratchet pawls


112


of the ratchet wheel


111


engage with ratchet pawls


113


of the kick drive gear


89


, thereby transmitting rotation of the kick drive shaft


92


to the kick drive gear


89


.

FIG. 7

illustrates the engagement of the kick drive gear


89


with the ratchet wheel


111


by the ratchet pawls


112


and


113


.




When a rider forces down the free end of the kick pedal arm


88


, the pedal force is transmitted to the kick drive shaft


92


, ratchet wheel


111


, kick drive gear


89


, kick idle gear


90


, kick driven gear


91


, primary driven gear


54


and primary drive gear


53


, consecutively, and is then transmitted to the crankshaft


42


.




The kick pedal arm


88


is returned to its original position by the return spring


115


and rotates the kick drive shaft


92


in the opposite direction. With this rotation, the ratchet wheel


111


is detached from the kick drive gear


89


. Therefore, the kick drive gear


89


does not continue to rotate after starting the engine


10


. Rather, only the kick idle gear


90


and the idle shaft


94


continue to rotate.




Engine


10


is also provided with a breather means for relieving blow-by gas generated in the crankcase


27


and for separating sprayed oil mist mixed in the blow-by gas.




As shown in

FIGS. 7 and 8

, the end of the hollow kick idle shaft


94


closer to the clutch body


55


is closed with plug


95


. The opposite end that protrudes from the crankcase


27


is open, and a breather passage


96


is located therein. The outlet of the breather passage


96


is the portion of the kick idle shaft


94


which protrudes out of the crankcase


27


. Accordingly, a blow-by gas exhaust port


97


and is surrounded by the blow-by gas outlet chamber


98


. In the blow-by gas outlet chamber


98


, a breather union


99


connects with the outside and inside of the blow-by gas outlet chamber


98


.




As shown in

FIG. 8

, the kick idle gear


90


may comprise the following: raised boss portions


100


on the peripheral edge of the kick idle shaft


94


, an outer peripheral edge


101


on which gear teeth are provided (in

FIG. 8

, the illustration is omitted), and a plurality of spokes


102


coupling these boss portions


100


and outer peripheral edge


101


. In these spoke portions


102


, blow-by gas intake ports


103


connected to the breather passage


96


in the kick idle shaft


94


may be opposite to and face the clutch body


55


.




As shown in FIG.


2


and

FIG. 9

, a lead valve


104


, which is a check valve, is located in the second communication hole


86


connecting the upper generator chamber


60


and the transmission chamber


40


. This lead valve


104


allows fluid to move only from the generator chamber


60


to the transmission chamber


40


and prevents back-flow.





FIG. 9

illustrate the engine


10


is at rest. Here, the lead valve


104


is opened by fluid pressure and closes the second communication hole


86


elastically. The maximum opening degree of the lead valve


104


is set by a stopper


105


which is tightened with the lead valve


104


.




A mode of operation of the present engine will be described below.




The engine


10


is started by a rider forcing down the kick pedal arm


88


. During operation of the engine


10


, the kick idle gear


90


always rotates with the kick idle shaft


94


.




During operation of the engine


10


, pressurized gas from the cylinder bore


44


gradually leaks into the crank chamber


39


in the crankcase


27


through the space between the piston


43


and the cylinder bore


44


. This gas, in which lubrication oil is mixed in a sprayed manner, i.e., blow-by gas, flows into the generator chamber


60


on the left side of the crankcase


27


from the crank chamber


39


through the first communication hole


84


. The blow-by gas also pushes and opens the lead valve


104


to flow into the transmission chamber


40


from the second communication hole


86


.




The blow-by gas, which flowed into the transmission chamber


40


, flows into the breather passage


96


from the blow-by gas intake port


103


provided on the kick idle gear


90


. The blow-by gas is then re-circulated to the air cleaner


36


from the breather union


99


provided in the blow-by gas outlet chamber


98


via a breather hose, not shown, and is delivered to the combustion chamber


45


with new air and is burned again, thereby preventing air pollution.




The kick idle gear


90


with the blow-by gas intake port


103


, and the kick idle shaft


94


with the breather passage


96


are arranged so that at least some of these components, or parts thereof, overlay the clutch body


55


, as viewed from the side. The blow-by gas intake port


103


is arranged opposite and facing the clutch body


55


. Therefore, sprayed oil mist mixed in the blow-by gas is sufficiently separated by centrifugal force of rotation of the clutch body


55


and the kick idle gear


90


before flowing into the breather passage


96


from the blow-by gas intake port


103


. Only blow-by gas without oil mist is re-circulated to the air cleaner


36


.




This eliminates the need for a breather chamber for separating the oil mist, and a compact, lighter weight engine


10


has a simple structure. The separated oil mist falls by gravity and is returned to the oil pan


41


R in the transmission chamber


40


.




The continuous fluctuation of the pressure in the crankcase


27


resulting from the sliding of the piston


43


can be accommodated by the breather passage


96


in the hollow kick idle shaft


94


. Since the inner diameter of the breather passage


96


is small with respect to the entire capacity of the crankcase


27


, the breather passage


96


functions as an orifice whose dimensions can be altered because it is within the kick idle shaft


94


. The amount of pressure that is absorbed can be adjustable or predetermined.




By arranging the kick idle shaft


94


on the upper rear of the counter shaft


51


, as viewed from the side of the vehicle, the breather passage


96


is placed sufficiently away from the lubrication oil in the oil pan


41


R in the transmission chamber


40


, and blow-by gas which does not contain oil mist can be taken in. The lubrication oil in the oil pan


41


R cannot flow out from the breather passage


96


if the motorcycle


1


stops suddenly or falls.




Furthermore, by locating the first communication hole


84


between the crank chamber


39


and the lower generator chamber


60


and by locating the second communication hole


86


between the transmission chamber


40


and the upper generator chamber


60


, the lead valve


104


, which is a check valve, allows fluid to move only from the generator chamber


60


to the transmission chamber


40


through the second communication hole


86


. Thereby, the lubrication oil, which lubricates each portion of the engine


10


and drops to the generator chamber


60


, can be returned to the oil pan


41


F in the crank chamber


39


. The lubrication oil will not flow into the transmission chamber


40


when blow-by gas is directed to the transmission chamber


40


from the crank chamber


39


. Further, the lead valve


104


prevents blow-by gas in the transmission chamber


40


from back-flowing into the crank chamber


39


.




Additionally, by locating the first communication hole


84


above the oil level


85


of the lubrication oil stored in the oil pan


41


F in the crank chamber


39


, the lubrication oil is prevented from flowing into the generator chamber


60


.



Claims
  • 1. A breather apparatus for a 4-cycle engine, said 4-cycle engine comprisinga crankcase is divided with a bulkhead into a crank chamber in which a crankshaft is housed and a transmission chamber in which a clutch body is supported by a counter shaft, an oil pan to store lubrication oil in each chamber, a pair of oil pumps in said crank chamber, one of said pumps being adapted to take in lubrication oil from said oil pan in said crank chamber, and the other of said oil pumps being adapted to take in lubrication oil from said oil pan in said transmission chamber, a kick engine starter having a pedal comprising a kick idle gear adapted to start said engine by transmitting a force applied said pedal to said crankshaft via said clutch body and a plurality of gears, a hollow kick idle shaft which supports one end of said kick idle gear and rotates on the upper rear of said counter shaft in said transmission chamber and having at least a part of which overlaying said clutch body, a breather passage located in said kick idle shaft, a blow-by gas intake port on the side end of said kick idle gear; and a blow-by gas exhaust port located on the end of the opposite side of said kick idle gear.
  • 2. A breather apparatus as defined in claim 1, wherein said kick idle gear is located opposite to and facing said clutch body, and wherein said blow-by gas intake port communicates with said breather passage in said kick idle shaft and is located on said kick idle gear.
  • 3. A breather apparatus as defined in claim 1, further comprisinga generator chamber separate from said crankcase is located on the left side of said crankcase and across said crank chamber and said transmission chamber in said crankcase, a generator covered with a generator cover in said generator chamber, a first communication hole communicating with the inside of said crank chamber located on the bottom of said generator chamber, a second communication hole communicating with the inside of said transmission chamber located on the top of said generator chamber, and a check valve, in said second communication hole, adapted to allow fluid to move only from the inside of said generator chamber to the inside of said transmission chamber.
  • 4. A breather apparatus as defined in claim 2, further comprisinga generator chamber separate from said crankcase is located on the left side of said crankcase and across said crank chamber and said transmission chamber in said crankcase, a generator covered with a generator cover in said generator chamber, a first communication hole communicating with the inside of said crank chamber located on the bottom of said generator chamber, a second communication hole communicating with the inside of said transmission chamber located on the top of said generator chamber, and a check valve, in said second communication hole, adapted to allow fluid to move only from the inside of said generator chamber to the inside of said transmission chamber.
  • 5. A breather apparatus as defined in claim 3, wherein said first communication hole is located above the level of any lubrication oil stored in the oil pan in said crank chamber side.
  • 6. A breather apparatus as defined in claim 4, wherein said first communication hole is located above the level of any lubrication oil stored in the oil pan in said crank chamber side.
  • 7. A breather apparatus for a 4-cycle engine, said 4-cycle engine comprisinga crankcase is divided with a bulkhead into a crank chamber in which a crankshaft is housed and a transmission chamber in which a clutch body is supported by a counter shaft, an oil pan to store lubrication oil in each chamber, a pair of oil pumps in said crank chamber, one of said pumps being adapted to take in lubrication oil from said oil pan in said crank chamber, and the other of said oil pumps being adapted to take in lubrication oil from said oil pan in said transmission chamber, a kick engine starter having a pedal comprising a kick idle gear adapted to start said engine by transmitting a force applied said pedal to said crankshaft via said clutch body and a plurality of gears, a hollow kick idle shaft which supports said kick idle gear on one end of said kick idle shaft and is positioned on the upper rear of said counter shaft in said transmission chamber and having at least a part of which overlaying said clutch body, a breather passage located in said kick idle shaft, a blow-by gas intake port on the side end of said kick idle gear; and a blow-by gas exhaust port located on the end of the opposite side of said kick idle gear.
  • 8. A breather apparatus as defined in claim 7, wherein said kick idle gear is located opposite to and facing said clutch body, and wherein said blow-by gas intake port communicates with said breather passage in said kick idle shaft and is located on said kick idle gear.
  • 9. A breather apparatus as defined in claim 7, further comprisinga generator chamber separate from said crankcase is located on the left side of said crankcase and across said crank chamber and said transmission chamber in said crankcase, a generator covered with a generator cover in said generator chamber, a first communication hole communicating with the inside of said crank chamber located on the bottom of said generator chamber, a second communication hole communicating with the inside of said transmission chamber located on the top of said generator chamber, and a check valve, in said second communication hole, adapted to allow fluid to move only from the inside of said generator chamber to the inside of said transmission chamber.
  • 10. A breather apparatus as defined in claim 8, further comprisinga generator chamber separate from said crankcase is located on the left side of said crankcase and across said crank chamber and said transmission chamber in said crankcase, a generator covered with a generator cover in said generator chamber, a first communication hole communicating with the inside of said crank chamber located on the bottom of said generator chamber, a second communication hole communicating with the inside of said transmission chamber located on the top of said generator chamber, and a check valve, in said second communication hole, adapted to allow fluid to move only from the inside of said generator chamber to the inside of said transmission chamber.
  • 11. A breather apparatus as defined in claim 9, wherein said first communication hole is located above the level of any lubrication oil stored in the oil pan in said crank chamber side.
  • 12. A breather apparatus as defined in claim 10, wherein said first communication hole is located above the level of any lubrication oil stored in the oil pan in said crank chamber side.
Priority Claims (1)
Number Date Country Kind
2001-328240 Oct 2001 JP
US Referenced Citations (3)
Number Name Date Kind
5690084 Gunji et al. Nov 1997 A
6142129 Hori et al. Nov 2000 A
6425451 Yoshida et al. Jul 2002 B2
Foreign Referenced Citations (6)
Number Date Country
5-179925 Jul 1993 JP
07-324614 Dec 1995 JP
07-324614 Dec 1995 JP
8-193508 Jul 1996 JP
11-022443 Jan 1999 JP
11-022443 Jan 1999 JP
Non-Patent Literature Citations (2)
Entry
Patent Abstracts of Japan; Publication No. 05-179925, Jul. 20, 1993; (English Translation).
Patent Abstracts of Japan; Publication No. 08-193508, Jul. 30, 1996; (English Translation).