Breathing apparatuses, including personal or self-contained breathing apparatuses (SCBAs), are known for use in adverse breathing environments such as fire, smoke, chemical dispersion, or underwater environments. Breathing apparatus systems typically include a source of breathable air, an air delivery component such as a mask, one or more valves for controlling delivery of breathable air, and one or more indicators for pressure, remaining air, or the like.
In one aspect, the disclosure relates to a valve for a breathing apparatus system with a mask supplied by a source of breathable air. The valve includes a housing extending axially from a first end to a second end, with the first end fluidly coupling to the mask and the second end configured to fluidly couple with a source of breathable air. The valve can also include an air flow path extending through the housing between the first end and the second end, a central tee located within the housing and at least partially defining the air flow path, a shuttle surrounding the central tee and movable between a first position and a second position, and a seal carried by the shuttle and surrounding the central tee.
In another aspect, the disclosure relates to a breathing apparatus system. The breathing apparatus system includes a mask, a component fluidly coupled with mask and having a first seal, and a valve receiving the component. The valve includes a housing extending axially from a first end to a second end, with the mask coupled to the first end and the component coupled to the second end, an air flow path extending through the housing between the first end and the second end, a shuttle within the housing and movable between a first position and a second position, and a second seal carried by the shuttle and axially spaced from the first seal. At least one of the first seal and the second seal can block the air flow path as the shuttle is moved between the first position and the second position.
In the drawings:
Aspects of the disclosure relate to a breathing apparatus system and components thereof. Portions of the system will be described in the context of a self-contained breathing apparatus (SCBA). It will be understood that the disclosure can have general applicability, including in other breathing apparatuses such as for underwater or chemical-laden environments, as well as in other air or fluid delivery systems.
Turning to
An internal channel or port can deliver air from the bottle ports 12 to the first stage regulator 20. In some examples, the first stage regulator 20 can also include a low pressure hose attachment 22 for delivering air pressure through a hose to the operator's mask 8. A low pressure relief valve 24 can also be provided to allow an operator to regulate the amount of pressure delivered to their mask 8 or to allow air exceeding a desired pressure to be bled from the regulator 20. An on/off valve 25 can also be provided for controlling, starting, or stopping delivery of air from the regulator adapter into the first stage regulator 20. The manifold 10 can further include a high pressure relief valve 16 that is attached to manifold 10 for providing release of air pressure from the system 1.
Portions of the system 1, including the manifold 10, can include additional components including ports for receiving data gauges, tools, fittings, or couplings, as well as valves or other control mechanisms for monitoring, controlling, or modifying a supply of breathing air. Aspects of the disclosure will be described below that can be utilized in the exemplary SCBA and system 1. It will be understood that the described aspects can have applicability in any breathing apparatus or system including, but not limited to, a portable breathing apparatus, an underwater breathing apparatus, a body-mounted breathing apparatus, or the like.
Referring now to
The gauge 30 can be in wireless or wired signal communication with other portions of the system 1, including the manifold 10 (
The gauge 30 can include a user interface 31. The user interface 31 can include a display, touch screen, physical button, toggle, switch, speaker, microphone, or the like, or combinations thereof. In the non-limiting example shown, the user interface 31 includes a needle display 32, an electronic screen 33, a speaker 34, and a button 35.
The user interface 31 can also include an alarm. Such an alarm can include an audio or visual indicator, including by way of the needle display 32, electronic screen 33, or speaker 34. Such an alarm can also be controllably operated by the user interface, including a volume adjustment, mute, brightness adjustment, or alarm on/off setting, or the like. In some examples, the alarm can be configured to indicate a low battery state using either or both of an audible indicator or a visual indicator. In some examples, the alarm can be configured to indicate a low pressure state of a gas canister using either or both of an audible indicator or a visual indicator. The alarm can also have a variable volume or a variable brightness based on a predetermined threshold or urgency of the signal, such as a medium-volume audio indicator when cylinder pressure reaches a first value and a maximum-volume indicator when the cylinder pressure reaches a second value. The alarm can also have a variable sound or variable visual indicator based on a predetermined threshold. In one non-limiting example, the alarm can generate a first beeping pattern and first light signal when cylinder pressure reaches 50% and a second beeping pattern and a second light signal when cylinder pressure reaches 15%. In another non-limiting example, the alarm can generate an audio output when cylinder pressure reaches a first pressure setpoint, and a visual output when cylinder pressure reaches a second pressure setpoint.
In some examples, the user interface 31 can include a physical mute button 35 for the alarm. The mute button 35 can operate to continuously mute any future alarms, or to mute for a predetermined amount of time before the alarm resets to a default setting, in non-limiting examples. The mute button 35 can be positioned at any suitable location on the gauge 30, including on a top portion, side portion, bottom portion, or the like. In addition, multiple mute buttons 35 can be provided though this need not be the case.
The needle display 32 can be an analog display or an electronic display. In some examples, the needle display 32 can include a motorized mechanical gauge pointer. In some examples, the needle display 32 can include a color changing LED illuminated needle whereby the needle color is configured to indicate a system aspect, such as a system cylinder pressure. In some examples, the needle display 32 can be in the form of an electronic display screen with a visual representation of a needle pointer. Furthermore, the needle display 32 can include a color-coded background such as “red, yellow, green,” or “high, medium, low,” or the like. Such color coding can be provided in a physical or analog manner, such as with a sticker or painted background, or electronically, such as with an electronic display background. In some examples, the needle display 32 can be configured to indicate multiple different states by way of a switch or mode selector wherein the background color coding can be changed for each state, e.g. “battery” vs. “cylinder pressure” vs. “estimated operation time remaining” or the like. The color coding can also be provided by way of a set of controllable light sources, such as addressable light-emitting diodes (LEDs) having a color changing adjustment feature. Such color coding can also be automated, such as by way of a sensing mechanism e.g. a radio frequency identification tag positioned within a gas cylinder and in communication with the gauge 30.
Referring now to
The valve system 40 can include a housing 42 carrying at least the electronic demand valve 44 and internal circuitry 46 as shown. The housing 42 can have a compact form for improved user flexibility. A micro proportional valve 48 can be provided and configured to control a flow of air through a valve disc, such as a laser drilled valve disc, to supply breathing gas. In some examples, a pressure transducer linked to a facepiece can provide a signal to the micro proportional valve 48 for control of airflow.
The valve system 40 can include sensors configured to detect external or internal air pressure, external or internal changes in pressure, external or internal temperature, or the like. The valve system 40 can optionally include a controller configured to receive signals from such sensors and transmit received signals to other components, including other components in the system 1.
Some examples of operation of the valve system 40, including the electronic demand valve 44, will be described below. It will be understood that such examples are not limiting, and are provided for illustrative purposes.
In one example, the valve system 40 can sense an internal mask pressure. The valve system 40 can provide or instruct an automatic mode change to a SCBA mode of the system 1 based on the sensed mask pressure, for example in response to a negative mask pressure exceeding a predetermined threshold value.
In one example, the valve system 40 can include an internal pressure transducer. Such a pressure transducer can be utilized to determine a negative pressure fit check for a user. The valve system 40 can confirm that a threshold pressure, such as a 6-inch H2O negative pressure in one example, can be maintained with the user holding their breath. The valve system 40 can also validate with a head-up display (HUD) message or other confirmation mechanism.
In another example, the valve system 40 can replace a first breath mechanism of the system 1. Additionally or alternatively, the valve system 40 can be configured as a backup component providing breathable air to a user based on a status of other components in the system 1, such as an external filter blockage in one example.
In another example, the valve system 40 can include a controller with instructions, software, or other code to determine a most critical consumable value. Additionally or alternative, the valve system 40 can compensate for changes in breathing performance based on environmental conditions, such as low-temperature conditions.
In another example, the valve system 40 can be configured to sense or determine breathing rate telemetry for a user. Additionally or alternatively, enhanced telemetry can be provided including transmitting or reporting signals to an external server, such as a control center. Additionally or alternatively, the valve system 40 can record a mask pressure value to memory based on a predetermined threshold or value, such as recording a sensed mask pressure during an alarm state or at a physical location, including a global position.
In another example, the valve system 40 can generate or provide an alarm indicative of an end of service time. In such a case, the valve system 40 can provide pneumatic vibrations by interrupting breathing flow to form the alarm.
In another example, the valve system 40 can be utilized in a way to prevent physical changes in elastomeric elements that may occur due to environmental changes, such as material stiffening in low temperature external environments. In one implementation, the valve system 40 can operate under a higher operating pressure, e.g. being “driven harder” to prevent material stiffening. In another implementation, a heating element can be provided with the demand valve to maintain a component temperature within a predetermined temperature range.
With general reference to
The changeover system 50 can include an aluminum manifold prototype configured for installation into a breathing hose to define a hose-end selector 52. A hose-end selector switch 56 can be provided and include a fully electronic system for switching between air sources. In some examples, the changeover system 50 can include a Hall effect type, multiple-position (e.g. four-position) selector switch 56. Such a switch 56 can enable the use of an interlocking dial mechanism, including a 30-degree interlocking dial mechanism, for user selection. While the switch 56 is illustrated as a manual knob or dial mechanism, other implementations are contemplated including an electronic display or a voice-activated switch in non-limiting examples.
In some examples, a rotary encoder or potentiometer device can be used in place of the at least one Hall Effect sensor. Such an arrangement can provide for a reduction in part complexity for the changeover system 50.
Any suitable sensor can be utilized in the changeover system 50, including gas detection sensors, pressure sensors, temperature sensors, acoustic sensors, voltage sensors, or the like, or combinations thereof. In one example, carbon monoxide breakthrough can be determined by the changeover system 50 using in-loop gas detection by the sensor board 58. In another example, a microphone can be provided to enable a voice-activated mode change for the switch 56. Such a microphone can be provided in combination with or in place of the illustrated manual switch 56. In still another example, a remote device can be in signal communication with the sensor board 58 and transmit a wired or wireless signal for changing a state selection for the switch 56.
It can also be appreciated that the use of an electronic switch 56 for the changeover system 50 can provide for a selector mechanism that is more easily positioned remote to a user's breathing hose. Such an arrangement provides for improved flexibility for a user when changing from one breathing source to another.
Referring now to
The valve 90 can include a housing 100 extending axially from a first end 101 to a second end 102. An air flow path 150 extends through the valve 90 between the first end 101 and the second end 102 . . . . The first end 101 can couple to the mask 8. In the example shown, the first end 101 can include a threaded connector for securing to the mask 8, such as a male Rd40-1/7 connector. The second end 102 can include a quick-disconnect connector for detachably securing to the component 80. In this manner, a user can mount the valve 90 onto the mask 8 and be able to quickly swap connected components or devices without risk of exposure to ambient contaminants.
The housing 100 further includes an interior surface 105. A central tee 110 can be positioned within the housing 100. The central tee 110 can be spaced from the interior surface 105. A fastener 112, such as a bolt, can also be provided for connecting the central tee 110 to the housing 100.
A shuttle 120 can also be provided within the housing 100. The shuttle 120 can be movable between a first position 121, as shown in
At least one seal can be provided in the breathing apparatus system 1 for selectively opening or blocking the air flow path 150. In the illustrated example, the component 80 can include a first seal 81. As shown, the first seal 81 includes an upper seal 81A and a lower seal 81B though any number of seals can be provided. The first seal 81 can include O-ring seals in a non-limiting example. The first seal 81 can engage the interior surface 105 of the housing 100 as shown.
The valve 90 can also include at least one seal. In the illustrated example, a second seal 130 is located within the housing and carried by the shuttle 120. A perimeter seal 132 can also be coupled to the shuttle 120 and engage the interior surface 105 of the housing 100. Any number of seals can be provided in the valve 90. The second seal 130 and the perimeter seal 132 can include O-ring seals in a non-limiting example. In an exemplary implementation, the second seal 130 and the perimeter seal 132 can be formed of an elastomeric material.
The shuttle 120 can be movable between a first position 121, as shown in
In the first position 121 as shown, the component 80 is not yet engaged with the valve 90. In this configuration, the spring 125 can press the second seal 130 against an underside of the central tee 110, thereby forming a tight leak-proof seal by blocking the air flow path 150 as shown.
Axial insertion of the component 80 into the second end 102 can compress the spring 125 and move the shuttle 120 toward the first end 101. Turning now to
When moving from the first position 121 of
With general reference to
To the extent not already described, the different features and structures of the various embodiments can be used in combination, or in substitution with each other as desired. That one feature is not illustrated in all of the embodiments is not meant to be construed that it cannot be so illustrated, but is done for brevity of description. Thus, the various features of the different embodiments can be mixed and matched as desired to form new embodiments, whether or not the new embodiments are expressly described. All combinations or permutations of features described herein are covered by this disclosure.
Further aspects of the disclosure are provided by the following clauses:
A valve for a breathing apparatus system with a mask, the valve comprising: a housing extending axially from a first end to a second end, with the first end fluidly coupling to the mask and the second end configured to fluidly couple with a source of breathable air; an air flow path extending through the housing between the first end and the second end; a central tee located within the housing and at least partially defining the air flow path; a shuttle surrounding the central tee and movable between a first position and a second position; and a seal carried by the shuttle and surrounding the central tee.
The valve of any preceding clause, further comprising a spring within the housing and biasing the shuttle toward the first position.
The valve of any preceding clause, wherein the seal abuts the central tee and closes the air flow path when the shuttle is in the first position.
The valve of any preceding clause, wherein the seal is spaced from the central tee and opens the air flow path when the shuttle is in the second position.
The valve of any preceding clause, wherein the first end comprises a threaded connector.
The valve of any preceding clause, wherein the second end comprises a quick-disconnect connector.
The valve of any preceding clause, further comprising a perimeter seal coupled to the shuttle and engaging an interior surface of the housing between the first position and the second position.
A breathing apparatus system, comprising: a mask; a component fluidly coupled with the mask and having a first seal; and a valve receiving the component and comprising: a housing extending axially from a first end to a second end, with the mask coupled to the first end and the component coupled to the second end; an air flow path extending through the housing between the first end and the second end; a shuttle within the housing and movable between a first position and a second position; and a second seal carried by the shuttle and axially spaced from the first seal; wherein at least one of the first seal and the second seal block the air flow path as the shuttle is moved between the first position and the second position.
The breathing apparatus system of any preceding clause, further comprising a central tee located within the housing.
The breathing apparatus system of any preceding clause, further comprising a spring within the housing and biasing the shuttle toward the first position.
The breathing apparatus system of any preceding clause, wherein the component is axially insertable into the first end, thereby moving the shuttle from the first position toward the second position.
The breathing apparatus system of any preceding clause, wherein the second seal abuts the central tee and closes the air flow path when the shuttle is in the first position.
The breathing apparatus system of any preceding clause, wherein the first seal engages an interior surface of the housing when the shuttle is moved between the first position and the second position.
The breathing apparatus of any preceding clause, wherein, when the shuttle is moved from the first position to the second position, the first seal engages the interior surface and closes the air flow path prior to the second seal moving away from the central tee.
The breathing apparatus system of any preceding clause, wherein the second seal is spaced from the central tee and opens the air flow path when the shuttle is in the second position.
The breathing apparatus system of any preceding clause, wherein the first end comprises a threaded connector for securing to the mask.
The breathing apparatus system of any preceding clause, wherein the second end comprises a quick-disconnect connector for detachably securing to the component.
The breathing apparatus system of any preceding clause, wherein the component comprises one of a filter adapter or a hose.
The breathing apparatus system of any preceding clause, wherein each of the first seal and the second seal comprises an O-ring seal.
The breathing apparatus system of any preceding clause, further comprising a perimeter seal coupled to the shuttle and engaging an interior surface of the housing.
A valve system for a breathing apparatus system, comprising: a housing defining an interior and comprising an air inlet and an air outlet, the air inlet configured to fluidly couple to a source of breathable air; a proportional valve located within the interior and fluidly coupled to the air inlet; a pressure transducer electronically coupled to the micro proportional valve and configured to detect an air pressure and to transmit a signal indicative of the air pressure; and a controller in signal communication with the proportional valve and configured to operate the proportional valve based on the transmitted signal.
The valve system of any preceding clause, further comprising an electronic demand valve having the proportional valve.
The valve system of any preceding clause, wherein the proportional valve is a micro proportional valve.
The valve system of any preceding clause, wherein the detected air pressure is an internal mask air pressure.
The valve system of any preceding clause, wherein the proportional valve at least partially defines a first breath mechanism for the breathing apparatus system.
The valve system of any preceding clause, wherein the proportional valve at least partially defines a backup component providing breathable air based on a status of a second component in the breathing apparatus system.
A changeover system for a breathing apparatus system having multiple sources of breathable air, comprising: a switch operable between multiple discrete positions corresponding to the multiple sources of breathable air; a set of position sensors configured to detect a selected position of the switch and to provide a first signal indicative of the selected position, a set of environment sensors comprising at least one of a gas detection sensor, a pressure sensor, a temperature sensor, an acoustic sensor, or a voltage sensor, with the set of environment sensors configured to provide a signal indicative of a need to change the selected position of the switch.
The changeover system of any preceding clause, further comprising a sensor board having the switch, the set of position sensors, and the set of environment sensors.
The changeover system of any preceding clause, wherein the set of position sensors comprises Hall-effect sensors.
The changeover system of any preceding clause, wherein the set of position sensors comprises at least one of a rotary encoder or a potentiometer.
The changeover system of any preceding clause, further comprising a remote device in signal communication with the sensor board and transmitting a control signal for controllably operating the switch.
The changeover system of any preceding clause, further comprising a resistor array coupled to the set of position sensors.
The changeover system of any preceding clause, wherein the switch comprises one of a voice-activated switch or a manual switch.
The changeover system of any preceding clause, wherein the sensor board is in signal communication with the controller of the valve system.
This application claims priority to U.S. Provisional Patent Application No. 63/265,160, filed Dec. 9, 2021, which is incorporated herein by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2022/080964 | 12/6/2022 | WO |
Number | Date | Country | |
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63265160 | Dec 2021 | US |