The present invention relates to firearm breech bolt assemblies, and more particularly, but not exclusively, to a breech bolt having improved reliability.
Automatic rifles have been standard weapons of choice for the armed forces and police SWAT units. These weapons also have semi-automatic counterparts which are popular with civilians. Many of these automatic and semi-automatic firearms are based on a gas-operated breech bolt carrier system. U.S. Pat. Nos. 2,951,424 and 3,198,076 both to Stoner provide early examples of these types of weapons. Generally, the bolt carrier system of these weapons includes a multi-lug breech bolt that interlocks with lugs on a bolt receiver for firing each round of ammunition. The pressurized gases resulting from the weapon firing a bullet are directed to slide the breech bolt backward and then forward in the receiver, ejecting a spent shell casing and loading a new cartridge from a magazine adjacent the receiver.
Occasionally, the breech bolt becomes misaligned with the receiver when in the bolt is moving forward so the lugs on the breech bolt are no longer aligned with gaps between the lugs on the receiver. When the lugs and gaps slots are out of alignment, the bolt cannot slide forward to chamber the new cartridge and the bolt becomes jammed. Jammed bolts limit the overall reliability of the weapon. By reducing the frequency of jammed bolts, maintenance-actions for the gun are correspondingly reduced and overall reliability is improved. Consequently, there is a need to better ensure the bolt lugs properly mesh with the receiver gaps.
In one aspect, the present invention includes a firearm for firing a projectile from a cartridge including a shell casing having a hollow interior. The cartridge also includes propellant in the interior of the shell casing. The projectile is mounted at a forward end of the shell casing. The firearm comprises a receiver having a cavity therein and a barrel interface at a forward end. The barrel interface includes a bolt interlocking chamber and receiver lugs spaced by gaps and extending inward behind the bolt interlocking chamber. The firearm also has an elongate barrel mounted on the barrel interface for directing the projectile forward when fired from the cartridge. The barrel includes a firing chamber at a rearward end for holding the cartridge prior to firing the projectile and for holding the shell casing after the projectile is fired. The firing chamber is positioned in front of the bolt interlocking chamber. Further, the firearm includes a breech bolt assembly mounted in the receiver cavity behind the barrel interface for loading the cartridge in the firing chamber from a cartridge source prior to firing and extracting the shell casing from the firing chamber after firing. The bolt assembly comprises a bolt including an elongate cylindrical body portion having a longitudinal centerline, a lug portion extending forward from the body portion, and a firing pin bore extending through the bolt parallel to the longitudinal centerline. The lug portion includes outwardly extending lugs, a cartridge recess at a front end sized and shaped for holding a rearward end of the cartridge, and an off-center longitudinal hole at least partially aligned with the cartridge recess. The lugs are spaced to correspond to the gaps between the receiver lugs so that the bolt lugs can slide forward through the gaps and rotate about the centerline of the body portion to align at least some of the bolt lugs with at least some of the receiver lugs. An extractor pivotally mounted in the extractor cavity is biased to hold the cartridge in the cartridge recess. The bolt assembly also includes an ejector pin slidably received in the off-center longitudinal hole. The pin is biased to eject the shell casing from the cartridge recess. In addition, the firearm comprises a trigger assembly including a firing pin slidably received in the firing pin bore of the bolt and aligned with the cartridge when received in the cartridge recess and firing chamber for initiating firing of the projectile from the cartridge. At least some of the lugs on the lug portion of the bolt have a tapered outer surface so that a rearward surface of the respective lug has a greater radial height than a forward surface and at least part of each tapered outer surface has a greater radial height on one side of a circumferential centerline than on another side of the circumferential centerline.
In another aspect, the present invention includes a breech bolt assembly for mounting in a firearm for loading a cartridge in a firing chamber of the firearm prior to firing a projectile from the cartridge and extracting a shell casing from the firing chamber after firing. The bolt assembly comprises a bolt including an elongate cylindrical body portion having a longitudinal centerline, a lug portion extending forward from the body portion, and a firing pin bore extending through the bolt parallel to the longitudinal centerline. The lug portion includes spaced outwardly extending lugs, a cartridge recess at a front end sized and shaped for holding a rearward end of the cartridge, and an off-center longitudinal hole at least partially aligned with the cartridge recess. The bolt assembly also has an extractor pivotally mounted in the extractor cavity and biased to hold the cartridge in the cartridge recess. Further, the bolt assembly includes an ejector pin slidably received in the off-center longitudinal hole. The pin is biased to eject the shell casing from the cartridge recess. At least some of the lugs on the lug portion of the bolt have a tapering outer surface so that a rearward surface of the respective lug has a greater radial height than a forward surface of the respective lug and each tapering outer surface is asymmetrically rounded about its circumferential centerline.
In yet another aspect, the present invention includes a method for increasing reliability of a firearm. The method comprises removing a used breech bolt from the firearm and installing a new breech bolt in the firearm. The new bolt includes lugs have a tapering outer surface so that a rearward surface of each respective lug has a greater radial height than a forward surface of the respective lug and at least part of each tapered outer surface has a greater radial height on one side of a circumferential centerline than on another side of the circumferential centerline.
In still another aspect, the present invention includes a method for increasing reliability of a firearm. The method comprises removing a breech bolt having lugs from the firearm and reworking the breech bolt so at least some of the lugs have a tapering outer surface. The outer surface tapers so that a rearward surface of each respective lug has a greater radial height than a forward surface of the respective lug and at least part of each tapered outer surface has a greater radial height on one side of a circumferential centerline than on another side of the circumferential centerline. The reworked breech bolt is installed in the firearm.
A further aspect of the present invention includes a breech bolt assembly for mounting in a firearm for loading a cartridge in a firing chamber of the firearm prior to firing a projectile from the cartridge and extracting a shell casing from the firing chamber after firing. The bolt assembly comprises a bolt including an elongate cylindrical body portion having a longitudinal centerline, a lug portion extending forward from the body portion, and a firing pin bore extending through the bolt parallel to the longitudinal centerline. The lug portion includes spaced outwardly extending lugs, a cartridge recess at a front end sized and shaped for holding a rearward end of the cartridge, and an off-center longitudinal hole at least partially aligned with the cartridge recess. The bolt assembly also includes an extractor pivotally mounted in the extractor cavity and biased to hold the cartridge in the cartridge recess and an ejector pin slidably received in the off-center longitudinal hole. The pin is biased to eject the shell casing from the cartridge recess. At least some of the lugs on the lug portion of the bolt are circumferentially tapered, having a greater radial height on one side of a circumferential centerline than on another side of the circumferential centerline.
Yet another aspect of the present invention includes a breech bolt assembly for mounting in a firearm for loading a cartridge in a firing chamber of the firearm prior to firing a projectile from the cartridge and extracting a shell casing from the firing chamber after firing. The bolt assembly comprises a bolt including an elongate cylindrical body portion having a longitudinal centerline, a lug portion extending forward from the body portion, and a firing pin bore extending through the bolt parallel to the longitudinal centerline. The lug portion includes outwardly extending spaced lugs. The bolt has a cartridge recess at a front end sized and shaped for holding a rearward end of the cartridge, and an off-center longitudinal hole at least partially aligned with the cartridge recess. The bolt assembly has an extractor pivotally mounted in the extractor cavity and biased to hold the cartridge in the cartridge recess. The assembly also has an ejector pin slidably received in the off-center longitudinal hole. The pin is biased to eject the shell casing from the cartridge recess. At least some of the lugs on the lug portion of the bolt are asymmetrically rounded, having a larger radius of curvature on one side of a circumferential centerline than on another side of the circumferential centerline.
In a final aspect, the present invention includes a firearm for firing a projectile from a cartridge including a shell casing having a hollow interior, propellant in the interior of the shell casing, and the projectile mounted at a forward end of the shell casing. The firearm comprises a receiver having a cavity therein and a barrel interface at a forward end. The barrel interface includes a bolt interlocking chamber and receiver lugs spaced by gaps and extending inward behind the bolt interlocking chamber. The firearm also comprises an elongate barrel mounted on the barrel interface for directing the projectile forward when fired from the cartridge. The barrel includes a firing chamber at a rearward end for holding the cartridge prior to firing the projectile and for holding the shell casing after the projectile is fired. The firing chamber is positioned in front of the bolt interlocking chamber. In addition, the firearm includes a breech bolt assembly mounted in the receiver cavity behind the barrel interface for loading the cartridge in the firing chamber from a cartridge source prior to firing and extracting the shell casing from the firing chamber after firing. The bolt assembly comprises a bolt including an elongate cylindrical body portion having a longitudinal centerline, a lug portion extending forward from the body portion, and a firing pin bore extending through the bolt parallel to the longitudinal centerline. The lug portion includes outwardly extending lugs. The bolt has a cartridge recess at a front end sized and shaped for holding a rearward end of the cartridge and an off-center longitudinal hole at least partially aligned with the cartridge recess. The lugs are spaced to correspond to the gaps between the receiver lugs so that the bolt lugs can slide forward through the gaps and rotate about the centerline of the body portion to align at least some of the bolt lugs with at least some of the receiver lugs. The bolt assembly has an extractor pivotally mounted in the extractor cavity and biased to hold the cartridge in the cartridge recess and an ejector pin slidably received in the off-center longitudinal hole. The pin is biased to eject the shell casing from the cartridge recess. The firearm has a trigger assembly including a firing pin slidably received in the firing pin bore of the bolt and aligned with the cartridge when received in the cartridge recess and firing chamber for initiating firing of the projectile from the cartridge. At least some of the lugs on the lug portion of the bolt have less material on one forward outer corner than on another forward outer corner so that the bolt tends to circumferentially rotate in a direction away from the corner having less material when contacting the receiver lugs as the bolt slides forward in the receiver cavity.
Other aspects of the present invention will be apparent in view of the following description and claims.
Corresponding reference characters indicate corresponding parts throughout the drawings.
Referring to
As illustrated in
As shown in
The lug portion 90 has a plurality of bolt lugs 110a-g, extending radially about longitudinal axis L. An eighth lug 110h extends radially from the extractor 46. Although this eighth lug 110h does not function hold the bolt 50 in position against recoil forces during cartridge firing like the other lugs 110a-g, it projects from the extractor 46 and is intended to be included within the meaning of the term lug has used herein. The lugs 110a-h are evenly spaced about the bolt 50 at about 45° intervals. Lugs 110a-g have flat outer lands 112a-g spaced a common distance from the longitudinal axis L, but lug 110h has a flat outer land 112h spaced a shorter distance from the longitudinal axis (regardless of whether the extractor 46 is holding a cartridge). Lugs 110a-g have flat radially extending forward and rearward surfaces 114a-g (
As further illustrated in
As shown in
As previously mentioned, each tapered outer surface 120a is rounded. More specifically, the outer surface 120a is asymmetrically rounded about its circumferential centerline 126a so a radius of curvature 140a on the one side of the circumferential centerline is smaller than a radius of curvature 162a on the other side of the circumferential centerline.
Further, as illustrated in
As illustrated in
In operation, the breech bolt assembly 42 moves back and forth along longitudinal axis L as cartridges are fired from the firearm 20 during a conventional automatic or semi-automatic sequence. U.S. Pat. No. 2,951,424 (Stoner), U.S. Pat. No. 3,198,076 (Stoner), and U.S. Pat. No. 5,351,598 (Schuetz) describe this conventional sequence in more detail. The sequence begins with the breech bolt assembly 42 in its rearward-most or open position (not shown). A cartridge is fed from the magazine 24 into the cartridge recess 92. Once a cartridge is positioned in the recess 92, the bolt 50 slides forward, positioning the cartridge in the firing chamber 26. As the bolt 50 moves forward, the bolt lugs 110a-h pass through the gaps 192a-h between the receiver lugs 182a-h of the barrel interface 170 and into the bolt interlocking chamber 184. After the bolt lugs 110a-h pass the receiver lugs 182a-h, the cam pin 82 or another conventional means rotates the breech bolt assembly 42 about the longitudinal axis L to interlock the breech in a closed position, so the rearward surfaces 116a-g of the bolt lugs 110a-g contact the forward load-bearing surfaces 190a-g of the receiver lugs 182a-g.
Once the breech bolt assembly 42 rotates into an interlocking closed position with the barrel interface 170, the cartridge in the firing chamber 26 may be fired by pulling the trigger 34. Pulling the trigger 24 causes it to pivot, releasing the hammer 36 and allowing the hammer to rotate from an engaged or cocked position to a disengaged position or firing position as shown in
After a cartridge is fired, the breech bolt assembly 42 rotates to disengage the bolt lugs 110a-h from the receiver lugs 182a-h and slides backward, extracting the spent shell casing before a new cartridge is loaded into the loading chamber 26 from the magazine 24. This process of sequentially loading, firing, and extracting continues through a number of cycles as determined by the shooter.
When the cartridge fires in the firing chamber 26, it transmits a recoil force on the bolt 50 in the direction indicated by arrow R. As a consequence of the recoil force, bolt lugs 110a-g are forced backward against the corresponding receiver lugs 182a-g, forming load bearing relationships between bearing surfaces 116a-g, 188a-g of the bolt 50 and barrel 170. As will be appreciated by those skilled in the art, the rounded tapered outer surfaces 120a-d&g and the tapering side surfaces 160e&f, 162e&f of the bolt lugs 110e&f prevent jamming without affecting the surface area of the bearing surfaces formed between the bolt lugs 110a-g and receiver lugs 182a-g. Thus, the bearing loads on the bolt lugs 110a-g and receiver lugs 182a-g are unchanged from conventional designs.
When the bolt 50 slides forward, the bolt lugs 110a-h can be out of alignment with the gaps 192a-h between the receiver lugs 182a-h. If a conventional bolt is used, this misalignment can prevent the bolt lugs 110a-h from passing through the receiver gaps 192a-h, preventing the bolt from reaching to its interlocking closed position and preventing the cartridge from being fully loaded in the firing chamber 26. Being unable to fire, the bolt 50 will not be forced backward to its open position, and the firearm may require servicing before it can be fired.
The rounded tapered outer surfaces 120a-d&g prevent the bolt lugs 110a-h from being out of alignment with the gaps 192a-h between the receiver lugs 182a-h. The rounded aspect of these surfaces 120a-d&g tends to guide the bolt lugs 110a-h circumferentially so the bolt lugs and receiver gaps 192a-h are circumferentially aligned. Further, the tapered aspect of the surfaces 120a-d&g tends to radially center the bolt lugs 110a-h in the receiver gaps 192a-h. Thus, the rounded tapered outer surfaces 120a-d&g properly align the bolt lugs 110a-h with the gaps 192a-h and prevent jamming due to misalignment.
The tapering side surfaces 160e&f, 162e&f prevent the bolt lugs 110e&f from circumferentially interfering with the corresponding receiver lugs 182e-g, even when the bolt lugs 110a-h are circumferentially misaligned with the receiver gaps 192a-h. Further, the forward surfaces 114e&f of the bolt lugs 110e&f are of conventional height so the bolt lugs can push cartridges along the longitudinally skewed slots 194 in the barrel interface 170 to fully seat in the firing chamber 26. Further, as will be appreciated by those skilled in the art, the skewed slots 194 in the barrel interface 170 tend to circumferentially and radially center the bolt lugs 110e&f as the bolt 180 is driven forward.
Preferably, components of the breech bolt assembly 42 and the barrel interface 170 are manufactured from a metal suitable for use in firearms using techniques known to those skilled in the art. Furthermore, it is preferred that the bolt 50 and barrel interface 170 each be formed from a single, unitary piece of material; however, in alternative embodiments, the bolt and the barrel interface may each be made by coupling two or more separate components as would occur to one skilled in the art. Also, it is contemplated that the bolt assembly 42, the bolt 50, and the barrel interface 170 may be formed from different materials suitable for their intended purpose.
As will be apparent to those skilled in the art, existing firearms may be modified to improve their reliability, and newly manufactured firearms may be originally manufactured to include the bolt claimed below. When modifying an existing firearm, a used breech bolt may be removed from the firearm, and a new breech bolt having the claimed characteristics may be installed in the firearm. Alternatively, a used bolt may be removed from the firearm, reworked to conform to the claimed characteristics, and installed back in the firearm.
As used herein, the term firearm is intended to include rifles, shotguns, pistols, and other portable guns. Further, the term firearm is not intended to be limited to center-fire weapons as described above.
All publications and patent applications cited in this specification are herein incorporated by reference as if each individual publication or patent application were specifically and individually indicated to be incorporated by reference.
Having described the invention in detail, it will be apparent that modifications and variations are possible without departing from the scope of the invention defined in the appended claims. Although specific language is used to describe features of the illustrated embodiment, it should be understood that no limitation of the scope of the invention is thereby intended. Any alterations and further modifications in the described device, and any further applications of the principles of the invention as described herein are contemplated as would normally occur to one skilled in the art(s) to which the invention relates.
When introducing elements of the present invention or the preferred embodiment(s) thereof, the articles “a”, “an”, “the”, and “said” are intended to mean that there are one or more of the elements. The terms “comprising”, “including”, and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
As various changes could be made in the above constructions, products, and methods without departing from the scope of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
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Number | Date | Country | |
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20150260467 A1 | Sep 2015 | US |