This invention relates generally to beer brewing equipment and more particularly to smaller volume fermentation tanks for personal brewing and dispensing of fermented liquid.
Home brewing of fermented beverages such as beer has gained in popularity. Kits are available that include a 5-gallon glass carboy fitted with a rubber stopper to prevent bacteria and oxygen from entering during the fermentation process. After the brewing process is complete, the beer is hand-pumped into bottles for storage and serving or alternately stored in a keg for dispensing.
From the middle ages, when the use of hops made beer clear, until the 1890's, beer was stored in and dispensed from wooden barrels through simple valves and delivered to the drinker mug or glass by gravity flow. From the 1950's to the present most draft beer has been shipped in and dispensed from kegs that are cylindrical, made of stainless steel or aluminum and contain an extractor tube.
To dispense the beer from the keg a pressurizing gas, air or CO2, is forced into the keg through a beer keg tap. The liquid beer is forced out through the extractor tube, flexible hoses and a delivery faucet. Air is very undesirable as a pressurizing gas because the oxygen in air makes beer quickly go stale or sour. Air can be used when the entire keg is to be drunk quickly. But ambient air cannot be used as a pressurizing gas if the keg must be stored and the beer consumed over a period of time.
Conventional modern-day beer dispensing systems typically use compressed gas as a dispensing agent. A first such system is a commercial system that uses heavy pressure bottles of compressed carbon dioxide gas operating through regulators and pressure lines to pressurize one or more kegs. The other is a consumer system usually used at a party or picnic that uses an air pump, which may be a hand powered or electrically operated compressor, to pressurize the keg. This is therefore commonly known as a picnic pump system.
Advantages of the commercial beer dispensing systems include the use of CO2 dispensing systems that prevent air from coming in contact with the keg beer and thus allowing the keg beer to stay fresh for a longer period of time than when air is used as a pressurizing gas. Another advantage of a commercial beer dispensing system is the ability to control the pressure of the gas supplied to the keg through the use of adjustable regulators and pressure gauges. This feature is a marked advantage over a picnic pump system as it allows the pressure to be finely tuned to the individual type of beer or the specific temperature of the keg to prevent excessive foaming of the dispensed beer as is often encountered in the picnic pump systems.
Examples of commercial beer dispensing systems may be found in most bars and restaurants. This equipment is cumbersome and industrial. Their ‘rat's nest’ of tubing is a common feature behind bars. These commercial CO2 dispensing systems weigh hundreds of pounds and can operate dozens of beer keg taps and draft beer dispensers. This equipment is completely unsuitable for use at picnics, parties or for the large and growing number of drinkers who wish to keep a keg of beer at home in their refrigerator so they can have draft beer at home on demand.
Picnic pumps such as the one taught by U.S. Pat. No. 4,711,377, issued to Brown on Dec. 8, 1987 use a hand-operated air pump. Such pumps are common and exist in hundreds of variations. These pumps are small and lightweight, but they pressurize the beer keg with air, which makes them unsuitable for use with a home keg because contact with the oxygen in air quickly ruins the beer.
Approaches to improving this picnic pump include U.S. Pat. No. 5,785,211 (using an electrically powered compressor), U.S. Pat. No. 5,199,609 and U.S. Pat. No. 2,571,433 (using a small CO2 bottle to pressurize a specialized beer tank), and refrigerated one keg systems, such as the Beer Baron® sold by Ajex USA, Inc.
Each of these prior art methods has recognized disadvantages and require a charged CO2 canister and/or other specialized equipment to properly operate the keg and dispense the beer. Furthermore, each of these prior art systems are single purpose devices used solely for dispensing beer that has already been brewed. Accordingly, the need remains for alternate methods for including a brewing, storage, and dispensing system in a single device.
A kettle keg for brewing and dispensing beer comprises a container having a bottom and upright sidewalls defining a chamber configured to receive a fermenting liquid. A compression displacement plate is slidably received within the container and between the upright sidewalls and configured to rest on a top surface of liquid received in the container to define an adjustable volume of the chamber. A dispensing port is in fluid communication with the chamber. Means for forcing the compression displacement plate against the top surface of the liquid create a motive force of the liquid toward the dispensing port.
The method for dispensing beer according to aspects of the invention comprise fermenting beer within a chamber bounded by a bottom, upright sidewalls, and a compression displacement plate moveable between the upright sidewalls to create an adjustable volume within the chamber. The compression displacement plate is allowed to move vertically between the upright sidewalls while contacting the top surface of the fermenting beer to accommodate a change in volume of the fermenting beer until the beer is substantially fermented and ready for drinking. The compression displacement plate is then forced against a top surface of the fermenting beer to create a force on the beer toward a dispensing port. To dispense the beer, a dispensing port is opened to allow the substantially fermented beer to flow therethrough under continuing force of the compression displacement plate whereby the compression displacement plate is allowed to slide downward as the beer is dispensed.
One iteration of the Newton Kettle/Keg (NKK) may include an appurtenance which completely contains hops, grains, or any other product which is to interact with the fluid to alter the taste of a beverage while disallowing the mixture to escape containment. This appurtenance made be constructed of a mesh screen or other perforated material such that the mesh or perforations are smaller than the size of the material contained therein yet still allow the circulation of water or other fluid in and around the contents in order to impart flavor or other function.
One iteration of the NKK may include a compression displacement plate with a connection coil attached internally allowing for bi-directional flow allowing the beer or beverage or other liquid to flow through the coil out of the NKK as the displacement plate is lowered, as well as allowing beer to flow through the coil into the NKK allowing for a beer to be mixed with a beer, or a beer to be mixed with a beverage, or a beer to be mixed with another liquid, or a liquid to be mixed with another liquid, or a liquid to be mixed with a beverage, or a beverage to be mixed with a beverage, or to allow water of varying temperature to enter and exit out of an outtake valve at the bottom of the NKK for better temperature control of the beer or beverage or other liquid inside the NKK.
The foregoing and other objects, features and advantages of the invention will become more readily apparent from the following detailed description of a preferred embodiment of the invention that proceeds with reference to the accompanying drawings.
The Newton Kettle Keg is a device designed to allow small batches of beer to be brewed at home by consumers who may have little to no previous experience as a brewer. The unit is designed to be a modular system that allows the user to begin with the most basic components and overtime add layers of capability and capacity by purchasing and adding modules to expand the home brewers capability and experience. At its most basic form the Kettle Keg is exactly that—a kettle for brewing beer that quickly and easily transforms into a storage keg by the addition of a weighted compression displacement plate (CDP).
The function of the CDP is to provide a means of adding energy to the beer such that it provides a motive force that facilitates its displacement. Using the F=P/A equation we can define the amount of weight or force to be added to CDP to effect a compressive value equal to a given desired minimum pressure required to properly dispense the beer without the use of potentially dangerous pressurized Carbon Dioxide.
The weighted CDP fits into the inside diameter of the kettle keg and contains a fitted seal such that there is an air tight dynamic seal between the liquid and the atmosphere. The CDP is intended to also provide an air tight environment for the beer to ferment while simultaneously providing the mechanism for the beer to be stored and served without the addition of carbon dioxide or other motive gas.
The CDP may have a through hole in its center to allow a flow path for the beer to be displaced into any number of modules meant to facilitate the dispensing of the liquid. The CDP may have a through hole that is off center to allow for a crank mechanism to be fitted in the center of the CDP to provide a mechanical method for compression displacement. The CDP may not have a hole in it at all while the kettle keg itself may also be fitted with a port in its bottom or side to provide a flow path for the beer to exit the kettle keg. An important feature of the compression displacement plate is that it contains a small threaded valve in its top surface that allows the air to be bled from the air gap between the top surface of the beer and the bottom of the compression displacement plate while positioning the compression displacement plate for fermentation and storage.
In such an instance where the CDP has a center through hole it may also be fitted with a displacement tube. The function of the displacement tube is to provide a flow path for the beer from the bottom of the kettle keg while also adding to the axial stability by way of an additional structural element. The CDP may also have a threaded center hole and instead of the displacement tube, may be fitted with a fitting that connects to a coiled flexible tube of either a plastic or stainless material to provide the flow path.
In such an instance where the CDP may be fitted with a hand crank attached to a ball screw mechanism mounted in the center of the plate and if so mounted it may also have an off center through hole to facilitate either a displacement tube or threaded fitting.
Another feature of the kettle keg is the hop and grain baskets which allow the flow of heated water to permeate the baskets while containing the used hops and grains to prevent them from disbursing throughout the finished beer. These baskets may be affixed during the brewing process such that they are completely submerged in the brew water and may be agitated in an up and down motion to maximize the steeping flow transfer manually or automatically by using an additional bracketed agitator motor or hand crank. The baskets can then be completely removed once the wort is complete without any residue being left in the beer.
The kettle keg may also be fitted with an immersion cooler as well as an immersion heater should the operator choose to heat the unit using an additionally available modular conduction heating/cooling unit.
Attention will now be directed to the figures in which
A lower concentricity/mounting bracket 110 is mounted to an upper surface and on the outside diameter of the container 102 flush with the top periphery of sidewall 106. Bracket 110 includes flanges 112a, 112b disposed on opposite sides of the bracket and extend outside of the container 102 diameter.
Lower concentricity bracket 110 interfaces with an upper concentricity/mounting bracket 114 that extends across and above the flanges 112a, 112b, where bracket 114 is coupled to bracket 110 via a plurality of connecting rods 116 that space the upper bracket 114 above the lower bracket 110. In an embodiment, the connecting rods 116 include a larger diameter central section and peripheral ends of smaller diameters that insert into respective apertures—such as aperture 118 in flange 112a, and aperture 120 in upper mounting bracket 114. Bracket 114 also includes a centrally located flow port aperture 122, which is maintained in static position by action of the assembled brackets 110, 114. Aperture 122 is in fluid communication with a displacement tube 124 that extends into the kettle keg chamber 108 and through which the liquid within the chamber is dispensed.
A key aspect of the design, and shown in
Each of the assembly parts 126, 128, and 130 include an axially aligned aperture 126a, 128a, and 130a, respectively, which collectively form through-aperture 132. Apertures 126a, 128a, and 130a are preferably centrally aligned with the aperture 122 on the upper mounting bracket 120 so that the displacement tube 124 may be commonly received therethrough and extend into the interior of chamber 108. Other aspects of the invention include through-aperture 132 in a non-central or off-axis location such as shown in
Another configuration of the compression displacement plate includes a channel formed about the peripheral edge of the plate and an O-ring within the channel to bear against the upright sidewalls of the container to create an air tight environment within the chamber.
U.S. PATENT APPLICATION PAGE 7 MJM Do. No. 3579-0002 top end of the tube. In a storage condition as shown in
Fluid within the storage area 108 of container 102 is maintained at a level 134 dictated by the properties of the fluid and the compression plate assembly 125. A graphical representation of Force =Pressure/Area formula is shown wherein hydrodynamic equilibrium is established such that the weighted compression displacement plate 125 is applying a downward force on the fluid. Plate 125 is held in place on a top surface 134 of the fluid as a result of the equal yet opposite resistive force of the compressive value of the fluid, thus reaching a point of hydrodynamic equilibrium with the pressure inside the container 102 occurring as a result of the communicable port 142 being blocked by closing the dispensing valve 140. Flexible seal 130 around the compression displacement plate 125 creates an airtight seal preventing the outflow of fluids or the inflow of environmental gases.
Each of the assembly parts 126, 128, and 130 include an axially aligned aperture 126a, 128a, and 130a, respectively, which collectively form through-aperture 132. Apertures 126a, 128a, and 130a are preferably centrally aligned with the aperture 122 on the upper mounting bracket 120 so that the displacement tube 124 may be commonly received therethrough and extend into the interior of chamber 108. Other aspects of the invention include through-aperture 132 in a non-central or off-axis location such as shown in
Each of the assembly parts 126, 128, and 130 include an axially aligned aperture 126a, 128a, and 130a, respectively, which collectively form through-aperture 132. A flex-tube fitting 302 is coupled to a top of through-aperture 132. A coiled flex tube 304 is then coupled to the end of fitting 302 and may include a valve or dispensing portion (not shown) on the end thereof. Pressure of the CDP assembly 325 against the top surface of the liquid provides motive force of the liquid up through aperture 132, fitting 302, and flex tube 304 where it can be dispensed at a terminal end thereof. The seal 130 of CDP assembly 325 bears evenly against the interior of the upright sidewalls 106 and against the top surface of the liquid (e.g. at sealing level 134 as shown in
Each of the assembly parts 126, 128, and 130 include an axially aligned aperture 126a, 128a, and 130a, respectively, which collectively form through-aperture 432. Unlike the embodiment shown in
A second aperture 460 is formed through a center axis of the CDP assembly 425 and passes through each of the parts 126, 128, and 130. The centered aperture 460 is threaded to receive a threaded crank 462 therethrough. Turning the crank 462 drives the CDP assembly 425 downward against the top surface of the liquid within chamber 108 and provides additional and controllable motive force via volumetric displacement against the liquid to propel it out a dispensing port (not shown). That is, pressure of the CDP assembly 425 against the top surface of the liquid provides motive force of the liquid up through aperture 132, fitting 402, and flex tube 404 where it can be dispensed at a terminal end thereof. As with the other embodiments of the CDP assemblies 125, 225, and 325, the seal 130 of CDP assembly 425 bears evenly against the interior of the upright sidewalls 106 and against the top surface of the liquid (e.g. at sealing level 134 as shown in
When filled with a fermentable beverage or fluid, the depression of the DCP flexible seal 130 within the container 102 creates a flow path toward the sample valve 704. When valve 704 is opened, the beer or fermentable beverage flows through the sample tee 706 into the hydrometer tube 710 so that a measurement of the specific gravity of the internal fluid can be taken. Once the measurement has been taken, drain valve 708 may be opened to allow the fermentable fluid to escape the integral hydrometer.
Other alternate aspects of the invention include additional features. In one feature, an integral heating and/or cooling element allows the kettle keg to serve as the kettle in which the beer or other beverage or liquid is cooked, boiled or otherwise heated as part of the preparation of said beer, beverage or liquid. In another feature, the weight of the CDP against the top surface of the liquid to provide a motive pressure force is supplemented by spring loading the CDP downward. Yet another feature may include a compression displacement plate with a connection coil attached internally allowing for bi-directional flow allowing the beer or beverage or other liquid to flow through the coil out of the kettle keg as the displacement plate is lowered. This arrangement would also allow beer to flow through the coil into the kettle keg, thus allowing for a beer to be mixed with a beer, or a beer to be mixed with a beverage, or a beer to be mixed with another liquid, or a liquid to be mixed with another liquid, or a liquid to be mixed with a beverage, or a beverage to be mixed with a beverage, or to allow water of varying temperature to enter and exit out of an outtake valve at the bottom of the kettle keg for better temperature control of the beer or beverage or other liquid inside the kettle keg.
Having described and illustrated the principles of the invention in a preferred embodiment thereof, it should be apparent that the invention can be modified in arrangement and detail without departing from such principles. I claim all modifications and variation coming within the spirit and scope of the following claims.