Patent Application
20180352995
The invention concerns brewing units for producing beverages from pre-packaged capsules, for example but not exclusively for producing coffee. The invention further refers to beverage producing machines comprising said brewing units.
For producing hot drinks and beverages, such as for example coffee, tea, vegetable based infusions and the like, single dose packaging in the form of so-called capsules or pods are often used. Herein after the term capsule will be used to designate any such single dose packaging, including rigid or soft cartridges, pods or capsules, both gas-tight and perforated. It shall be understood that, unless specifically indicated, the term encompasses any kind of single dose packaging suitable for preparing beverages by extraction using hot and possibly pressurized water. A single dose packaging can include sufficient ingredients to prepare more than just one portion beverage, for instance two portions. The term beverage as used herein designates any edible, mainly liquid or semi-liquid product.
Some known beverage producing machines comprise a brewing chamber having at least a first brewing chamber portion and a second brewing chamber portion, which are movable one with respect to the other for receiving a capsule therebetween and sealingly closing the capsule in the brewing chamber. Once the brewing chamber is closed, hot and possibly pressurized water is caused to pass through the brewing chamber and the capsule retained therein. The hot water extracts the ingredients contained in the capsule, producing the hot beverage.
WO2012/046195 discloses several embodiments of brewing units for preparing beverages from pre-packed capsules, comprising a supporting structure and a brewing chamber. The brewing chamber in turn comprises a first brewing chamber portion and a second brewing chamber portion, movable one with respect to the other along an opening and closing direction from an open position to a closed position and vice-versa. An actuation mechanism is provided, for closing and opening the brewing chamber. Capsules are introduced into the brewing unit by gravity through a capsule insertion aperture. A capsule guiding arrangement is further provided, between the capsule insertion aperture and a capsule intermediate position, located between the first brewing chamber portion and the second brewing chamber portion, when the first brewing chamber portion and the second brewing chamber portion are in the open position. A mobile deviator is arranged between the first brewing chamber portion and the second brewing chamber portion to retain the capsule in the intermediate position prior to closing the brewing chamber portion. In the intermediate position the capsule is tilted with respect to the final position which it takes in the brewing chamber during the brewing cycle. The insertion of the capsule in the brewing chamber requires, therefore, a tilting movement of the capsule.
EP-A-2103236 discloses a brewing unit which is provided with temporary capsule retention members, which retain the capsule in an intermediate position prior to closing the brewing chamber. A movable brewing chamber portion takes control over the capsule while the brewing chamber is closed and forces the capsule away from the intermediate position. The capsule is subjected to compressive stresses and potential deformations due to the action of the mechanical members thereupon when the capsule is moved from the intermediate position into the brewing chamber.
EP-A-2915465 discloses a brewing unit comprising a supporting structure and a brewing chamber supported by said supporting structure. The brewing chamber comprises in turn a first brewing chamber portion and a second brewing chamber portion, movable one with respect to the other along an opening and closing direction from an open position to a closed position and vice-versa. The brewing unit further comprises an actuation mechanism for closing and opening the brewing chamber. Capsules are introduced in the brewing unit through a capsule insertion aperture. A capsule guiding arrangement is further provided, between the capsule insertion aperture and a capsule intermediate position, where temporary retention means maintain the capsule in an intermediate position prior to closing the brewing chamber. The temporary retention means include a pivoting member which contacts the top surface of a capsule and co-acting with a further component, which engages the rim of the capsule.
It would be desirable to provide a brewing unit, wherein the capsule is handled more gently and is subjected to less manipulating operations to be introduced in the final brewing position.
According to one aspect of the invention, a brewing unit for preparing beverages from pre-packed capsules is provided. The brewing unit is defined in claim 1. Further advantageous features and embodiments are set forth in the dependent claims.
The brewing unit comprises in combination: a supporting structure; a brewing chamber comprising a first brewing chamber portion and a second brewing chamber portion, movable one with respect to the other along an opening and closing direction from an open position to a closed position and vice-versa; an actuation mechanism for closing and opening the brewing chamber; a capsule insertion aperture, where through the capsules can be introduced into the brewing unit, preferably by gravity; a capsule guiding arrangement between the capsule insertion aperture and a capsule intermediate position; wherein, when the first brewing chamber portion and the second brewing chamber portion are in the open position the capsule guiding arrangement extends between the first brewing chamber portion and the second brewing chamber portion. According to the invention, the capsule guiding arrangement comprises a first component, stationarily mounted on the supporting structure, and a second component, pivotally mounted on the stationary structure around a pivoting axis approximately orthogonal the opening and closing direction. The pivoting axis can be advantageously arranged between the capsule insertion aperture and the brewing chamber.
The first component of the capsule guiding arrangement is comprised of a first capsule contacting surface, configured and arranged for contacting a top surface of a capsule being introduced in the brewing unit, and the second component of the capsule guiding arrangement is comprised of second capsule contacting surfaces, configured and arranged for engaging a capsule rim surrounding the top surface of the capsule, on a rim surface opposite said top surface. The first capsule contacting surface can be oriented towards the pivoting axis of the second component. The second capsule contacting surfaces can comprise a pair of surfaces which can be distanced from one another in a direction transverse to the opening and closing direction. Each one of the second capsule contacting surfaces can extend approximately from the capsule insertion aperture downwards, towards a position between the first brewing chamber portion and second brewing chamber portion, when these latter are in the open position and the second component of the capsule guiding arrangement is in the capsule receiving position.
As will become apparent from the following description of exemplary embodiments, the foregoing arrangement provides a gentle guidance of the capsule from the capsule insertion aperture to a capsule intermediate position, wherefrom the capsule is then taken in charge by the brewing chamber. During the capsule manipulating steps the capsule is thus subjected to less stress. According to embodiments disclosed herein, by using the above double-component arrangement, the capsule can be positioned with the axis thereof in a direction parallel to the direction of the opening and closing movement, typically, for instance, a horizontal direction. Taking over of the capsule by the brewing chamber portions is easier and does not require the capsule to be forcedly pushed out of engagement with temporarily retaining members, as required in some of the known brewing units mentioned above.
Moreover, also capsules which are not self-supporting, i.e. which are not provided with a rigid body, but are e.g. in the form of soft paper pods, can be handled by the above capsule guiding arrangement.
According to embodiments disclosed herein, the second component of the capsule guiding arrangement can be movable between a first, capsule-receiving position and a second, inoperative position. In the first position, the second, movable component of the capsule guiding arrangement is located between the first brewing chamber portion and the second brewing chamber portion, which are in the open position. In this way the capsule guided by the capsule guiding arrangement can achieve a position along the trajectory of motion of the brewing chamber portions. The second, inoperative position is clear of the of motion trajectory of the first brewing chamber portion or the second brewing chamber portion, such that the brewing chamber can be closed, with the capsule sealingly engaged therein.
The pivoting movement of the second component of the capsule guiding arrangement can be controlled by any suitable means. For instance, if the actuation mechanism comprises a motor, such as an electric motor, suitable motion transmission means from the motor to the second component can be provided. In other, simpler embodiments, the actuation mechanism can be a manual mechanism, including for instance a lever. A motion transmission means can then be provided, connecting the lever or any other manual device to the second component of the capsule guiding arrangement.
In simpler and currently preferred embodiments, the motion of the second component of the capsule guiding arrangement can be controlled by direct co-action with one of the first brewing chamber portion and second brewing chamber portion, such that the second component is pivotally moved from the first, capsule-receiving position to the second, inoperative position by the brewing chamber portion directly pushing or pulling the second component when the brewing chamber portion moves from the open position to the closed position of the brewing chamber.
In some embodiments both brewing chamber portions can be movable with respect to the supporting structure. In such case the second component of the capsule guiding arrangement can be acted upon by one of the movable brewing chamber portions. In some embodiments one of the brewing chamber portions can be provided with a receptacle configured for receiving the capsule therein when the brewing chamber is closed. The brewing chamber portion forming the capsule-receiving receptacle can be movable and can act upon the second component of the capsule guiding arrangement.
In other embodiments only one of the first brewing chamber portion and second brewing chamber portion can be movable with respect to the supporting structure, while the other remains stationary. The second component of the capsule guiding arrangement will in that case be acted upon by the movable brewing chamber portion while the latter moves from an open position towards a closed position against the stationary brewing chamber portion.
The first capsule contacting surface formed on the first component of the capsule guiding arrangement can be located between the mutually distanced second capsule contacting surfaces, such that a capsule introduced through the capsule insertion aperture moves in surface engagement with the first capsule contacting surface and the second capsule contacting surfaces when moving from the capsule insertion aperture towards the capsule intermediate position.
In some embodiments, the second component of the capsule guiding arrangement further comprises a transverse capsule retention member arranged opposite to the second capsule contacting surfaces and extending thereacross. The transverse capsule retention member can be arranged on the second component of the capsule guiding arrangement such that when the second component is in the first, capsule-receiving position, the transverse capsule retention member is positioned adjacent the first component of the capsule guiding arrangement, the first component being located between the capsule insertion aperture and the transverse capsule retention member. The transverse capsule retention member thus forms an extension of the first component of the capsule guiding arrangement, and provides a capsule contacting surface which co-acts with the top surface of the capsule.
In some embodiments, rim engagement slots can be provided on the second component of the capsule guiding arrangement. The slots can engage a capsule rim at two diametrically opposed positions of the rim. The slots can be aligned with the second capsule contacting surfaces formed on the second component of said capsule guiding arrangement, such that during insertion of the capsule in the brewing unit, a capsule rim moves in sliding contact with the capsule contacting surfaces and finally enters into the opposed slots, which engage and retain the rim. The slots may be provided with bottom projections which provide a bottom support for the capsule rim, preventing the rim from falling out of the capsule intermediate position.
According to a further aspect, the invention further relates to a beverage producing machine, comprising a beverage unit as described above. The beverage producing machine can be comprised of a water container and a pump, configured for pumping water from the water container into the brewing unit. A water heater can be arranged along a water duct between the water container and the brewing unit. Preferably, the water heater is arranged between the pump and the brewing unit. The beverage producing machine can be further comprised of a beverage dispensing nozzle wherefrom the beverage produced by the machine is dispensed in a cup.
Other features and advantages of the invention will be better appreciated from the following detailed description of exemplary embodiments.
A more complete appreciation of the disclosed embodiments of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
With initial reference to
The brewing unit 1 has a supporting structure or frame 3, which can be stationarily mounted in a beverage producing machine and which supports elements forming a capsule manipulating system, for inserting the capsule in a brewing chamber and extracting the beverage therefrom by flowing hot and possibly pressurized water through the capsule.
The supporting structure 3 can comprise two side panels 3A, 3B, between which a brewing chamber is arranged. A capsule insertion aperture 5 can be provided in the top of the supporting structure 3. As will be explained in greater detail here below, capsules are introduced in the brewing unit 1 through the capsule insertion aperture 5 and are guided towards a capsule intermediate position, wherefrom the capsule is then moved into a brewing chamber and sealingly closed therein, such that hot, pressurized water can be injected through the capsule.
The supporting structure 3 supports a brewing chamber 7 (
In embodiments disclosed herein, the brewing unit 1 is designed for operating in a horizontal position, i.e. with the axis A-A oriented approximately in a horizontal direction.
The opening and closing movement of the brewing chamber 7 can be controlled by an actuation mechanism. In some embodiments, not shown, the actuation mechanism can include a rotary actuator, or else a linear actuator. For instance, the actuation mechanism can include a cylinder-piston actuator, or an electric or hydraulic rotary motor.
In the embodiment illustrated in the drawings, a manual actuation mechanism 15 is provided. The actuation mechanism 15 comprises a lever 17 hinged around an axis 17A to the supporting structure 3. A motion transmission member 19 is pivoted at 19A to the lever 17 and at 19B to a crank 21 and to a connecting rod 23. The crank 21 is hinged at 21A to the supporting structure 3, while the connecting rod 23 is hinged at 19A to the crank 21 and at 23A to the first brewing chamber portion 9. The movement of the lever 17 according to double arrow f17, controls the movement of the first brewing chamber portion 9 in the opening and closing direction F.
In the embodiment shown in the drawings, the first brewing chamber portion 9 forms a receptacle 25 configured for receiving a capsule C. The second brewing chamber portion 11 can comprise a perforated stud plate 27, co-acting with a top surface Cs of the capsule, for perforating the capsule and extracting the beverage therefrom.
The brewing chamber 7 has a hot water inlet and a beverage outlet. In the embodiment of
A capsule C is introduced in the brewing unit 1 through the capsule insertion aperture 5 and is guided downwards to a capsule intermediate position, shown in
In order to guide the capsule C from the capsule insertion aperture 5 to the capsule intermediate position of
The pivoting movement of the second component 37 of the capsule guiding arrangement 33 can be controlled in various ways. For instance, a linkage to the lever 17 could be provided, or an independent, separate actuator can be provided to rotate the second component 37 about the pivoting axis 37A. In advantageous embodiments, as shown in the attached drawings, a particularly simple arrangement is obtained if movement of the second component 37 is imparted directly by the first movable brewing chamber portion 9. The second component 37 can rest by its own weight on the first brewing chamber portion 9 and co-act therewith, such that a movement of the first movable brewing chamber portion 9 from the open position to towards the closed position (arrow F) will pivot the second component 37 from a first, capsule-receiving position (
A spring, not shown, can be further provided to bias the second component 37 of the capsule guiding arrangement 33 against the first brewing chamber portion 9, adding a resilient biasing force to the weight of the second component 37, thus ensuring continuous contact and co-action between the first brewing chamber portion 9 and the second component 37.
The structure of the first component 35 and of the second component 37 of the capsule guiding arrangement 33 can be best understood referring to
The first component 35 has a wedge-shaped projection 39 extending downwardly from a transverse beam 41, which can be mounted by means of pins 43 (only one of which is visible in
The wedge-shaped projection 39 has a first capsule contacting surface 39A, configured for contacting the top surface Cs of the capsule C, when this latter is introduced through the capsule insertion aperture 5 into the brewing unit 1. The first capsule contacting surface 39A can be curved and preferably slightly concave. In some embodiments, as can be best appreciated from
The concavity of the first capsule contacting surface 39A provides smooth guidance of the capsule from the insertion aperture 5 towards the capsule intermediate position. The curvature of the concave contacting surface 39A acts upon the capsule forcing the latter to tilt, while moving along the capsule guiding arrangement, in a direction opposite the rotation direction which would be determined by the shape of the capsule and the weight distribution. In fact, without a correct guidance, the capsule would tend to rotate, under the weight of the content thereof, in a clock-wise direction (in the drawings), with the bottom of the capsule taking a lower position and the rim an upper position. The capsule guiding arrangement 33, prevents this spontaneous tilting motion. The concave curvature of the first capsule contacting surface 39A provides a gentle and smooth control over the capsule.
As best shown in
In advantageous embodiments, the second capsule contacting surfaces 51A are curved, and can have a convex shape. When the second component 37 of the capsule guiding arrangement 33 is in the capsule-receiving position (
The curved, convex shape of the second capsule contacting surfaces 51A, in combination with the curved, concave surface of the first capsule contacting surface 39A, contributes to a smooth and efficient guidance of the capsule in the movement thereof from the capsule insertion aperture towards the capsule intermediate position.
In some embodiments the second component 37 of the capsule guiding arrangement 33 can comprise a transverse capsule retention member 53 extending across the two brackets 51. The transverse capsule retention member 53 spans from one to the other of the second capsule contacting surfaces 51A and is distanced therefrom. A respective slot 55 is thus formed, between each second capsule contacting surface 51A and the transverse capsule retention member 53. The two slots 55 are distanced from one another and opposite to one another in a direction transverse to the closing and opening direction F. Thus, a capsule C introduced in the brewing unit 1 through the capsule insertion aperture 5 will slide along the second capsule contacting surfaces 51A and finally reach the capsule intermediate position where it will be retained in the slots 55. More precisely, the capsule C is usually provided with a rim R surrounding the top surface Cs of the capsule. The rim will move in sliding contact with the second capsule contacting surfaces 51A and, once the capsule intermediate position (
According to some embodiments, the transverse capsule retention member 53 can have a curved bottom edge, wherefrom an appendage 53A can project in a downward direction. The appendage 53A can co-act with the top surface Cs of the capsule C while the latter moves from the capsule insertion aperture 5 towards the capsule intermediate position of
Each slot 55 can have a bottom edge 55A which is oriented towards the center line of the brewing unit 1, i.e. toward the plane of the sectional view of
As can be best understood from
The operation of the brewing unit 1 is clear from the above detailed description and can be summarized as follows. When the brewing chamber 7 is in the open position (
When the brewing chamber 7 is moved towards the closed position (
The shape and dimensions of the first and second components 35, 37 of the capsule guiding arrangement 33 and the position of the pivoting axis 37A are such that, while pivotally moving towards the second, inoperative position, the transverse capsule retention member 53 rotates around the first component 35 of the capsule guiding arrangement 33 on the side opposite the first capsule contacting surface 39A. During the pivoting movement of the second component 37 of the capsule guiding arrangement 33 the rim R of the capsule C can be caused to forcedly move outside the slots 55, by slightly bending the rim, if needed. In other embodiments, the bottom edges 55A of the slots 55 an be made resilient and sufficiently pliable to deform thus allowing the rim R to be removed from the bottom of the slots, while the capsule C is engaged in the receptacle 25 of the first brewing chamber portion 9. The capsule is prevented from lifting together with the tilting second component 37 since the bottom of the capsule is engaged in the receptacle 25. The bottom of the capsule abuts against the upper area of the inner surface of receptacle 25, which applies a downwardly oriented retention force onto the capsule, which avoids lifting of the capsule.
The brewing unit 1 can be arranged in a beverage producing machine, such as a coffee machine or the like. A beverage producing machine 61 containing a brewing unit 1 is schematically shown in
A further embodiment of a brewing unit according to the invention is illustrated in
In the embodiment of
The capsule retention member 53 is provided with an indentation 53X which co-acts with a catch 39X on the wedge-shaped projection 39 and more specifically on the surface of this latter opposite the capsule contacting surface 39A. In other embodiments the indentation can be provided on the wedge-shaped projection 39, while the catch can be arranged on the capsule retention member 53. The catch and indentation arrangement is designed such that the second component 37 and the first component 35 of the capsule guiding arrangement 33 can be temporarily locked to one another in a releasable manner. In other embodiments a different reversible latching mechanism can be provided between the first and second components 35, 37. Any snap connection members, friction connection members or other reversible coupling members can be provided, which can be activated and de-activated by forcedly moving one of the components 35, 37 with respect to the other.
In yet further embodiments, not shown, the second component 37 can be configured and arranged to be snap-engaged or otherwise locked in its inoperative position by co-action with a different part of the brewing unit, for instance with the supporting structure 3. In some embodiments, the movable, second component 37 of the capsule guiding arrangement 33 can be provided with latches, teeth, projections, appendages or similar members, co-acting with indentations or any other engagement member mounted on the supporting structure. What matters is that the latching mechanism, whatever its structure, is reversible, i.e. it will release the second component 37 of the capsule guiding arrangement 33 when required, e.g. when this latter is forcedly pushed out of engagement with the latching mechanism by co-action with the first, movable brewing chamber portion 9.
The brewing unit shown in
In
In
By further moving the first, movable brewing chamber portion 9 towards the second, stationary brewing chamber portion 11 according to arrow F, the second component 37 will be pivotally lifted towards the inoperative position, freeing the capsule from the second component 37 and moving said capsule into sealing engagement with the first and second brewing chamber portions 9, 11, as shown in
The pivoting movement of the second component 37 of the capsule guiding arrangement 33 caused by the co-action thereof with the second, movable brewing chamber portion 9 brings the indentation 53X of the capsule retention member 53 into snap-engagement with the catch 35X of the first component 35 of the capsule guiding arrangement 33. Engagement is facilitated by resilient, flexural deformation of the capsule retention member 53, for instance.
Hot, pressurized water can now flow through the capsule C to produce the beverage, which is dispensed from the beverage outlet 31. Once the beverage dispensing step has been completed, opening of the brewing chamber 7 is started, by distancing the first, movable brewing chamber portion 9 according to arrow F′ (
While in the embodiment illustrated in
In yet further embodiments (not shown) a mechanical connection between the actuating member (e.g. the lever 17) and the second component 37 can be provided, to force this latter from the inoperative position back into the capsule-receiving position.
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 15201960.0 | Dec 2015 | EP | regional |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2016/081879 | 12/20/2016 | WO | 00 |
