BRIDGE MIXER TAP

Abstract

A bridge mixer tap has two interconnected tap pillars and a spout extending from the interconnection. Each pillar has an inlet and an adjustable flow controller for controlling flow from the inlet. One pillar permits fluid flow to the spout via the interconnection, while the other pillar is sealed from the spout in the interconnection. Flow from each of the two inlets is channelled to a valve, which allows the mixed fluids from the two inlets to be directed either along the pillar that is in fluid communication with the spout or to a separate spray unit.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

Embodiments of the invention are described below by way of example, with reference to the accompanying drawings in which:

FIG. 1 shows the front view of a bridge mixer tap according to a first embodiment of the invention.

FIG. 2 shows an enlarged version of section B in FIG. 1.

FIG. 3 shows a sectional view of a bridge mixer tap according to the first embodiment of the invention.

FIG. 4 shows the front view of a bridge mixer tap according to a second embodiment of the invention.

FIG. 5 shows a sectional view of a bridge mixer tap according to the second embodiment of the invention.

FIG. 6 shows, in perspective, a bridge mixer tap according to a third embodiment of the invention.

FIG. 7 shows the front view of a bridge mixer tap according to the third embodiment of the invention.

FIG. 8 shows a cross-sectional view taken along line C-C in FIG. 7.

FIG. 9 shows a sectional view of a bridge mixer tap according to the third embodiment of the invention.

FIG. 10 shows a sectional view of section B in FIG. 9.

DETAILED DESCRIPTION

Referring to FIG. 1, a bridge mixer tap 1 according to a first embodiment of the invention has two spaced apart tap pillars 2 and 4, connected by a bridge 7. A spout 13 extends upwards from the middle of the bridge 7. The tap pillars 2 and 4 may each comprise a deck flange 9 for mounting the bridge mixer tap 1 on a work surface 29, as shown in FIG. 1. The purpose of the deck flanges 9 is to prevent the tap pillars 2, 4 from slipping through holes formed in the work surface 29 for receiving the tap pillars 2, 4. When mounted on the work surface 29, the tap pillars 2, 4 may be secured in place via a back nut 31.

The tap pillars 2, 4 are each topped by a turnable handle 8, and each have an inlet conduit 10 and 12 at their base. The inlet conduits 10, 12 are connectable to a fluid supply, e.g. a hot (H) or cold (C) water supply. For example the inlet conduit 10 may be connected to a hot water supply and the inlet conduit 12 may be connected to a cold water supply, as illustrated in FIG. 1. The tap pillars 2, 4 also each have a valve housing 24 and 23, which are connected via a conduit 25. An enlarged view of the valve housing 23 is shown in FIG. 2.

As shown in FIG. 3, the valve housings 23, 24 both contain a valve 35. The valves 35 are connected to turnable handles 8 via shafts 37 of the tap pillars 2, 4. Turning the handle 8, acts to turn the shaft 37, and this raises and lowers the gate of the valve 35 from its seat or rotates the discs of the valve 35 if the valve 35 is a rotatable ceramic valve, thus controlling flow from the inlet conduits 10, 12 into the valves 35.

The valve 35 of the tap pillar 2 has an outlet 39 to the conduit 25. At the other end the conduit 25 is connected to an inlet 41 of the valve housing 23 of the second tap pillar 4, thus allowing controlled fluid flow from the inlet conduit 10 of the first tap pillar 2 to the inlet conduit 41 of the valve housing 23 of the second tap pillar 4.

The bridge mixer tap 1 of the first embodiment of the invention also has a spray unit 15, which may be removably mounted in a deck flange 17 of a housing 19. The spray unit 15 may be connected to the valve housing 23 of the second tap pillar via a flexible conduit 27, and may have a spring-loaded actuator 21 (e.g. a thumb-operated button), for controlling fluid flow through the spray unit 15. Instead of a spring-loaded actuator, the spray unit 15 may have a dial for controlling fluid flow through the spray unit 15.

The housing 19 of the spray unit 15 may be mounted on a work surface 29. When mounted on a work surface 29, the housing 19 extends through a hole formed in the work surface 29, for receiving the housing. The housing 19 may have a deck flange 17 to prevent the housing 19 from slipping through the hole formed in the work surface 29, and the housing 19 may be secured in place by a back nut 33. The flexible conduit 27 is long enough to enable the spray unit 15 to be lifted away from the housing 19. When the spray unit 15 is lifted away from the housing 19, the flexible conduit 27 slides up through the middle of the housing 19 to accommodate this movement.

The bridge mixer tap 1 of the first embodiment of the invention also has a second valve 43 for directing fluid flow to either the spout 13 or to the spray unit 15. For example, the valve 43 may be a shuttle valve. The valve 43 may be contained in the valve housing 23 as shown in FIG. 3. Alternatively, the valve 43 may be arranged between the first and second tap pillars 2, 4. Preferably, the valve 43 is located below the work surface 29, when the bridge mixer tap 1 is mounted on a work surface.

The valve 43 has a first inlet port connected to the inlet port 41 of the valve housing 23 and a second inlet port connected to an outlet port 45 of the valve 35 of the valve housing 23. The inlet ports of the valve 43 can either be connected to the inlet port 41 and outlet port 45 directly or via conduits.

The valve 43 has a first outlet 47 connected to an outlet conduit 51 of the tap pillar 4. The outlet conduit 51 is connected to a duct 53 of the bridge 7, and the duct 53 of the bridge 7 is connected to the spout 13. It is important to note, that in the first embodiment of the invention (as well as in the second and third embodiments of the invention, described in detail below), the duct 53 is not connected to the first tap pillar 2 and mixed fluid can therefore only reach the spout 13 via the second tap pillar 4. The valve 43 has a second outlet 49 connected to the flexible conduit 27 of the spray unit 15.

When the spring loaded actuator 21 of the spray unit 15 is actuated, fluid can flow through the flexible conduit 27, and out of the spray unit 15. This flow causes the valve member of the valve 43 to move so as to close the fluid flow path to the outlet 47, thereby preventing fluid flow through the outlet conduit 51 the duct 53 and hence to the spout 13. Thus, when the spring loaded actuator 21 is actuated, flow from the spout 13 is prevented. When the spring loaded actuator is not actuated, it prevents fluid flow from the spray unit 15, and the valve member of the valve 43 moves so as to permit fluid flow from the outlet 47 via the outlet conduit 51 and the duct 53 to the spout 13. The mixer tap then operates as a normal mixer tap, without a spray unit. Alternatively, it could be envisaged that an actuator for operating the valve 43 could be located on the second tap pillar 4 or in between the first and the second tap pillar 2, 4. Indeed, it would then be possible to modify the valve 43 so that its actuator moves between a position in which fluid passes to the spout 13, but flow to the spray unit 15 is blocked, to a position in which fluid could pass to the spray unit 15, and flow to the spout 13 was blocked. The spring loaded actuator 21 could then be omitted. However, such an arrangement would need the user to be able to control the valve 43 to switch between the two fluid flow routes and this would not be easy in an arrangement in which the valve 43 is located below the work surface 29.

When the bridge mixer tap 1 of the first embodiment of the invention is mounted on a work surface 29, as shown in FIG. 1, the bridge 7, connecting the tap pillars 2, 4 is located above the work surface 29 and the valve housings 24, 23, containing the valves 35, are located under the work surface 29.

In a second embodiment of the invention, as illustrated in FIGS. 4 and 5, the first tap pillar 2 has a valve 38, which is located above the work surface 29 when the bridge mixer tap 1 is mounted on the work surface 29. This is in contrast to the first embodiment of the invention, where the valve 35 of the first tap pillar 2 is located below the work surface 29, when the bridge mixer tap 1 is mounted on the work surface 29.

However, the second embodiment of the invention also has many features which are similar to features of the first embodiment, and these are indicated by the same reference numbers.

The valve 38 is connected to the turnable handle 8 of the first tap pillar 2 via the shaft 37. Turning the handle 8, acts to turn the shaft 37, and this raises and lowers the gate of the valve 38 from its seat or rotates the discs of the valve 38 if the valve 38 is a rotatable ceramic valve, thus controlling flow from the inlet conduit 10 into the valve 38.

Due to the position of the valve 38, in the second embodiment, an outlet conduit 55 extends down through the tap pillar 2, to connect the outlet 40 of the valve 38 of the first tap pillar 2 with the conduit 25. The outlet conduit 55 may form a sleeve around the inlet conduit 10.

In a third embodiment of the invention, illustrated in FIGS. 6 to 10, the first tap pillar 2 has a valve housing 65 connected to two inlet conduits 57 and 59. This is in contrast with the single inlet conduit 10 connected to the first tap pillar in the first and second embodiments of the invention. However, the third embodiment of the invention also has many features which are similar to features of the first and second embodiments, and these are indicated by the same reference numbers.

In the third embodiment of the invention, the inlet conduits 57, 59 are connectable to a fluid supply, e.g. a hot (H) or cold (C) water supply. For example, the inlet conduit 57 may be connected to a hot water supply and the inlet conduit 59 may be connected to a cold water supply, as illustrated in FIG. 6.

The inner workings of the valve housing 65 are illustrated in FIG. 8, which shows a cross-sectional view taken along line C-C in FIG. 7. The valve housing 65 contains a mixing valve 71, e.g. a rotary valve. The mixing valve 71 may be located below the deck flange 9 and the back nut 31, for mounting the bridge mixer tap 1 on a surface, as shown in FIG. 9. In this case, the mixing valve 71 is positioned below the work surface when the bridge mixer tap 1 mounted on a work surface. Alternatively, the mixing valve 71 may be positioned above the deck flange 9 and the back nut 31 and hence be positioned above the work surface when the bridge mixer tap is mounted on a work surface. In this case the inlet conduits 59, 57 will extend up the tap pillar 2 to the mixing valve 71 and an outlet conduit 73 will extend down the tap pillar 2, for feeding the mixed fluid output of the mixing valve 71 into the outlet conduit 61.

As illustrated in FIG. 8, the mixing valve 71 has an inlet and controls the relative proportion of fluids that enter the valve from the inlet conduits 57, 59 according to the overlap between the inlet of the mixing valve 71 and the inlet conduits 57, 59. The valve 71 is connected to the turnable handle 8 of the first tap pillar 2 via the shaft 37. Turning the handle 8 acts to turn the shaft 37, and this rotates the inlet of the valve 71, thus controlling flow for the inlet conduits 57, 59 into the valve 71.

The mixing valve 71 is rotatable from an off position (no overlap) in which no fluid enters the mixing valve 71 from the inlet conduits 57, 59, through a full cold position (full overlap with inlet conduit 59) where all the fluid entering the mixing valve 71 is from the inlet conduit 59, to a full hot position (full overlap with inlet conduit 57) where all the fluid entering the mixing valve 71 is from the hot supply of the inlet conduit 57. Between the full cold and the full hot position, varying relative amounts of the cold and hot supplies of the inlet conduits 59, 57 enter the mixing valve 71. In the full cold position the inlet of the mixing valve 71 overlies the cold supply of the inlet conduit 59, while the hot supply of the inlet conduit 57 is still covered by the valve body. In the full hot position, the inlet of the mixing valve 71 overlies the hot supply of the inlet conduit 57, while the cold supply of the inlet conduit 59 is covered by the valve body. In between these positions the inlet of the mixing valve 71 partially exposes the cold and hot supplies of the inlet conduits 59, 57, to allow different relative proportions of cold and hot water to enter the mixing valve 71. The mixing valve 71 has an outlet 73 connected to a conduit 61. At the other end, the conduit 61 is connected to the inlet 36 of the valve 35 of the second tap pillar 4, as illustrated in more detail in FIG. 10.

As shown in FIG. 9, the valve 35 of the second tap pillar 4 is also connected to the turnable handle 8 via the shaft 37 in the third embodiment of the invention. Turning the handle 8, acts to turn the shaft 37, and this raises and lowers the gate of the valve 35 from its seat or rotates the discs of the valve 35 if the valve 35 is a rotatable ceramic valve. In the third embodiment of the invention the valve 35 controls the amount of mixed flow entering the second tap pillar 4 from the outlet conduit 61.

In the third embodiment of the invention, the presence of the spray unit 15, shown in FIGS. 6, 7 and 9 is optional. If the spray unit 15 is not present, the valve 43, shown in FIGS. 9 and 10 is redundant. Hence, in the absence of the spray unit 15, the outlet 67 of the valve 35 may be directly connected to the outlet conduit 51 of the second tap pillar.

Claims

1. A bridge mixer tap comprising: a) a first tap pillar and a second tap pillar in a spaced apart relationship, said first tap pillar and said second tap pillar each comprising an inlet conduit, a flow controller for generating controlled flow from said inlet conduit, and an operator for operating said flow controller, said flow controller having an outlet for said controlled flow, said second tap pillar further having an outlet conduit;b) a laterally extending bridge connecting said first tap pillar and second tap pillar, said bridge containing a duct which is in fluid communication with said outlet conduit of said second tap pillar and is sealed from said first tap pillar;c) a spout which extends from said bridge and is in fluid communication with said duct;d) a spray unit having an inlet conduit; ande) a valve, which is in fluid communication with said outlet of said flow controller of said first tap pillar and said outlet of said flow controller of said second tap pillar, and has a first outlet port in fluid communication with said outlet conduit of said second tap pillar, and a second outlet port in fluid communication with said inlet conduit of said spray unit, wherein said valve is arranged to restrict fluid flow from said first outlet port when there is fluid flow from said second outlet port.

2. A bridge mixer tap according to claim 1, wherein each of said first tap pillar and said second tap pillar has a first end and a second end, and said first tap pillar and said second tap pillar each further have a flange intermediate said first end and said second end.

3. A bridge mixer tap according to claim 2, wherein said flange provided on each of said first tap pillar and said second tap pillar lies between said flow controller and said laterally extending bridge.

4. A bridge mixer tap according to claim 2, wherein said flow controller of said first tap pillar and said laterally extending bridge are both located on said first end of said first tap pillar.

5. A bridge mixer tap according to claim 1, wherein said valve is a shuttle valve.

6. A bridge mixer tap according to claim 1, wherein said spray unit comprises a control for controlling fluid flow from said spray unit.

7. A bridge mixer tap assembly, comprising a bridge mixer tap and a mounting surface, said bridge mixer tap comprising: a) a first tap pillar and a second tap pillar in a spaced apart relationship, said first tap pillar and said second tap pillar each having a first end, a second end, and mounting means intermediate said first end and said second end, said first tap pillar and said second tap pillar each further comprising an inlet conduit, a flow controller for generating controlled flow from said inlet conduit, and an operator for operating said flow controller, said flow controller having an outlet for said controlled flow, said second tap pillar further having an outlet conduit;b) a laterally extending bridge connecting said first tap pillar and second tap pillar, said bridge containing a duct which is in fluid communication with said outlet conduit of said second tap pillar and is sealed from said first tap pillar;c) a spout which extends from said bridge and is in fluid communication with said duct;d) a spray unit having an inlet conduit; ande) a valve, which is in fluid communication with said outlet of said flow controller of said first tap pillar and said outlet of said flow controller of said second tap pillar, and has a first outlet port in fluid communication with said outlet conduit of said second tap pillar, and a second outlet port in fluid communication with said inlet conduit of said spray unit, wherein said valve is arranged to restrict fluid flow from said first outlet port when there is fluid flow from said second outlet port;wherein said mounting surface is provided with a first hole and a second hole; andsaid bridge mixer tap is mounted on said mounting surface, said second end of said first tap pillar extending through said first hole of said mounting surface and said second end of said second tap pillar extending through said second hole of said mounting surface.

8. A bridge mixer tap comprising: a) a first tap pillar and a second tap pillar in a spaced apart relationship;b) a laterally extending bridge connecting said first tap pillar and said second tap pillar, said bridge comprising a duct; andc) a spout which extends from said bridge and is in fluid communication with said duct,wherein said first tap pillar comprises a first inlet conduit and a second inlet conduit, a mix controller for generating a mixed flow from said first inlet conduit and said second inlet conduit according to an adjustable ratio, and an operator for operating said mix controller, said mix controller having an outlet for said mixed flow; andwherein said second tap pillar comprises an inlet conduit in fluid communication with said outlet of the mix controller, a flow controller for generating controlled flow from said inlet conduit, and an operator for operating said flow controller, said flow controller having an outlet for said controlled flow, said second tap pillar further having a flow path extending from said outlet of said flow controller to said duct.

9. A bridge mixer tap according to claim 8, further comprising: a spray unit having an inlet conduit, and a valve, wherein said valve is in fluid communication with said outlet of said flow controller, and has a first outlet in fluid communication with said duct, and a second outlet in fluid communication with said inlet conduit of said spray unit, and wherein said valve is arranged to restrict fluid flow from said first outlet port when there is fluid flow from said second outlet port.

10. A bridge mixer tap according to claim 9, wherein said valve is a shuttle valve.

11. A bridge mixer tap according claim 9, wherein said spray unit comprises a control for controlling fluid flow from said spray unit.

12. A bridge mixer tap according to claim 8, wherein said duct is sealed from said first tap pillar.

13. A bridge mixer tap according to claim 8, wherein each of said first tap pillar and said second tap pillar has a first end and a second end, and said first tap pillar and said second tap pillar each further have a flange intermediate said first end and said second end.

14. A bridge mixer tap according to claim 13, wherein said flange on said first tap pillar lies between said mix controller and said laterally extending bridge and said flange on said second tap pillar lies between said flow controller and said laterally extending bridge.

15. A bridge mixer tap according to claim 8, wherein said mix controller is a rotary valve.

16. A bridge mixer tap assembly, comprising a bridge mixer tap and a mounting surface, said bridge mixer tap comprising: a) a first tap pillar and a second tap pillar in a spaced apart relationship, each of said first tap pillar and said second tap pillar having a first end, a second end, and mounting means intermediate said first end and said second end;b) a laterally extending bridge connecting said first tap pillar and said second tap pillar, said bridge comprising a duct; andc) a spout which extends from said bridge and is in fluid communication with said duct,wherein said first tap pillar comprises a first inlet conduit and a second inlet conduit, a mix controller for generating a mixed flow from said first inlet conduit and said second inlet conduit according to an adjustable ratio, and an operator for operating said mix controller, said mix controller having an outlet for said mixed flow; andwherein said second tap pillar comprises an inlet conduit in fluid communication with said outlet of the mix controller, a flow controller for generating controlled flow from said inlet conduit, and an operator for operating said flow controller, said flow controller having an outlet for said controlled flow, said second tap pillar further having a flow path extending from said outlet of said flow controller to said duct; andwherein said mounting surface is provided with a first hole and a second hole; andsaid bridge mixer tap is mounted on said mounting surface, said second end of said first tap pillar extending through said first hole of said mounting surface and said second end of said second tap pillar extending through said second hole of said mounting surface.