Bridge plug

Information

  • Patent Grant
  • 6666275
  • Patent Number
    6,666,275
  • Date Filed
    Thursday, August 2, 2001
    22 years ago
  • Date Issued
    Tuesday, December 23, 2003
    20 years ago
Abstract
A retrievable bridge plug assembly having an internal “pump through” bypass passage and a wedge assembly, slips and seals disposed thereon. A retrieving tool is provided for running, setting, releasing and retrieving the bridge plug assembly. A tubing sensor is included to prevent setting of the bridge plug assembly in improper size tubing. When the bridge plug is properly located, the wedge assembly can actuated by manipulation of the retrieving tool to force the slips radially outward into gripping engagement with the well tubular and to force the seals into sealing engagement with the well tubular. A ball valve on the bridge plug assembly is movable to selectively open and close the bypass passage. The retrieving tool can maintain the valve and passageway open to facilitate circulation during run in and setting and also open during retrieving for pressure equalization. A service packer can be connected to and run with the bridge plug assembly.
Description




TECHNICAL FIELD




The present invention relates to retrievable bridge plugs and related setting and retrieving tools and in particular to retrievable bridge plugs for placement in pressurized hydrocarbon wells to temporarily seal a portion of the well. The bridge plug has a selectively opened and closed through bore that allows pressure equalization before retrieval and permits well service tools to pass there through without requiring removal of the bridge plug. Improper setting of the bridge plug is prevented by a setting mechanism that is locked until located in the proper size tubing.




DESCRIPTION OF RELATED ART




Bridge plugs are tools that are typically lowered into a cased oil or gas well. When set in position inside the casing, a bridge plug provides a seal to isolate pressure between two zones in the well. Retrievable bridge plugs are used during drilling and workover operations to provide a temporary separation of zones. When multilateral or multibore wells are drilled, bridge plugs are used to temporarily seal off the tubing set in the completed bores or laterals during servicing or completion of additional bores.




Typical bridge plugs are shown in U.S. Pat. No. 4,436,150 issued to Barker on Mar. 13, 1984; U.S. Pat. No. 4,898,239 issued to Rosenthal on Feb. 6, 1990; U.S. Pat. No. 5,058,684 issued to Winslow on Oct. 22, 1997; U.S. Pat. No. 5,727,632 issued to Richards on Mar. 17, 1998; U.S. Pat. No. 6,244,642 issued to Serafin et al. on Jun. 12, 2001. Baker sells a model “GT” LOK-SET Retrievable Bridge Plug and Model “LTC” Retrieving Head. Retrievable bridge plugs typically have anchor elements (slips or the like) and sealing elements. The anchor elements are used to grip the inside surface of a tubular member such as a well casing to prevent the set bridge plug from moving up or down. Note that as used herein, “down”, “downward”, or “downhole” refer to the direction from the wellhead toward the producing zone regardless of whether the wellbore proceeds straight and directly downward from the surface. Up, upward, and uphole is in the reverse direction of downhole. “Surface” refers either to the ground level or to the ocean floor, as applicable. The sealing elements engage the inside surface of the well casing to provide the requisite seal for the annulus defined between the bridge plug and the casing. Typically, the bridge plug is set in position by radially extending the anchor and the sealing elements to engage the well casing. To retrieve the bridge plug from the well casing, a retrieving tool is lowered down the casing to engage a retrieving latch, which, through a retrieving mechanism, retracts the anchor and the sealing elements, allowing the bridge plug to be pulled out of the well bore.




During well operations, a pressure differential across the plug often develops. It is desirable to equalize this pressure differential before the anchor and sealing elements are disengaged. Equalization prevents the loss of control over the bridge plug, wherein the tool may be blown up or down a well casing in response to the pressure differential. As exemplified by the prior art bridge plugs listed above, such equalization is typically effected through the opening of a bypass passage through the interior of the plug, prior to disengagement of the anchor and sealing elements.




However, a problem is encountered with these prior art devices in their inability to permit testing of well conditions in the completed bore. In these devices testing requires removal of the bridge plug.




With prior art retrievable bridge plugs dangerous situations can occur when setting is attempted in the incorrect location. The anchors and expandable seals of bridge plugs are designed to set in a narrow range of tubing sizes. When retrievable bridge plugs are to be set in tubing located in a lateral, it is essential that the bridge plug be located within the smaller lateral tubing liner before setting. Attempted setting short of the liner damages the tool and results in a defective seal off.




Bridge plugs having seals positioned between anchors causes the compressed seal elements to act as a compression spring. This spring force bears on the slip bodies pushing the carbide buttons on the slips deeper into the tubing. Releasing the slips requires pulling with enough force to actually rip the slip button out of the tubing wall. Typically, steeper slip angles and fewer buttons and slips are used to reduce the amount of force required to pull one set of slips loose. These solutions reduce the holding effectiveness of the slips.




When running the bridge plugs of the prior art in to the well, circulating ports in the inner mandrel are present to allow sufficient fluid bypass flow rates. These circulation ports weaken the inner mandrel and force flow into the interior of the mandrel.




SUMMARY OF THE INVENTION




According to the present invention, an improved retrievable bridge plug assembly and retrieving tool is provided. According to the bridge plug assembly of the present invention, an unobstructed straight central passageway extends through the plug and can be selectively opened and closed by the retrieving tool. When closed, the area below the bridge plug is isolated from the well above the plug. When open, pressure can be applied below the bridge plug and the pressure integrity below the bridge plug can be tested. In addition, this central passageway allows tool access to the area below the bridge plug assembly. For example, both “pump through” and “wire line” tools can pass through the straight central opening. The packer assembly of the present invention utilizes a liner sensor above the slips and seals that prevents the bridge plug for trying to set until the sensor is inside the proper size tubing, preventing attempted setting outside the liner. According to the bridge plug of the present invention, the slips that resist movement are located below the seal elements. This protects the slips from debris and makes the slips easier to retrieve. The improved bridge plug of the present invention utilizes a flow path around the seal slip elements through a concentric bypass between the inner mandrel and the seal/ratchet/slips mandrel. Fluid enters through slots in the lower slip body, passes through slots in the seal/ratchet/slips mandrel and exits through holes in the bypass seal body. The concentric bypass eliminates the need for circulation ports and forces fluid to circulate around the bottom of the bridge plug and through any tail pipe attached to the bottom of the bridge plug.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention will be better understood and its numerous objects and advantages will become more apparent to those skilled in the art by reference to the following drawings, in conjunction with the accompanying specification, in which:





FIG. 1

is a diagram of a multibore hydrocarbon well illustrating the one application for using bridge plug assemblies according to the present invention;





FIG. 2

is a schematic drawing partially in section of the a retrieving head and bridge plug assembly in accordance with the present invention connected by a section of tubing to a packer;





FIGS. 3A-I

are detailed partial longitudinal cross-section drawings of a the retrieving head connected to the bridge plug assembly in accordance with the present invention;





FIG. 4

is a perspective view of an upper J-slot tube in the bridge plug assembly in accordance with the present invention;





FIG. 5

is a diagram of the j slot pattern in the upper J-slot tube;





FIG. 6

is a diagram of the seal actuation j slot pattern in the bridge plug assembly in accordance with the present invention;





FIG. 7

is a detailed partial longitudinal cross-section drawing of the bridge plug assembly of

FIG. 3

illustrated in the run position in accordance with the present invention; and





FIG. 8

is a detailed partial longitudinal cross-section drawing of the bridge plug assembly of

FIG. 3

illustrated in the set position in accordance with the present invention.











DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT




Referring now to the drawings where like or corresponding reference characters are utilized through out the several views to refer to like or corresponding parts there is illustrated in

FIG. 1

a simplified longitudinal schematic drawing of a multilateral well showing the location of various retrievable bridge plug assemblies of the present invention. The retrievable bridge plug assembly according to a preferred embodiment of the present invention is generally designated by reference numeral


10


for purposes of description. The well


12


is illustrated as having three separated lateral bores


14


each having a tubular liner


16


set therein. Each of the bridge plug assemblies


10


are shown set in the lateral liner


16


isolating the lateral bores


14


from the well


12


.




In

FIG. 2

a schematic diagram of the bridge plug assembly


10


of the present invention is illustrated along with a retrieving tool


20


. The bridge plug assembly


10


comprises a retrieving neck subassembly


40


, a valve and actuator subassembly


50


, liner sensor subassembly


60


, expandable seal or packer subassembly


70


, a slip or anchor subassembly


80


, a slip and seal setting subassembly


90


and a tail pipe


100


.




According to the present invention, bridge plug assembly


10


has a straight passageway or bore


18


extending axially through the entire bridge plug assembly


10


and its sub assemblies. Passageway


18


is connected to communicate with tail pipe


100


and provides tool and testing access to lateral bore


14


without necessitating removal of the bridge plug assembly


10


itself. Retrieving tool


20


also has a central passageway


21


. Retrieving tool


20


has pins or lugs


22


which engage a “J-slot”


42


on retrieving neck subassembly


40


to connect the retrieving tool


20


to the bridge plug assembly


10


for installation, servicing and removal. When the retrieving tool


20


is connected to bridge plug assembly


10


, passageways


18


and


21


are in sealed fluid communication.




A ball valve


52


in valve and actuator subassembly


50


is selectively operable to fully open and seal off passageway


18


. The valve


52


is a two-position valve and is opened when stinger portion


24


of retrieving tool


20


engages a collet assembly


54


in valve and actuator subassembly


50


when the retrieving tool


20


is connected to bridge plug assembly


10


. When the retrieving tool


20


is disconnected, valve


52


returns to the closed position.




The liner sensor subassembly


60


comprises spring-loaded fingers


62


that normally locks the slip and seal setting subassembly


90


to prevent it from setting. When the fingers


62


contact the end of tubular liner


16


they deflect to the unlocked position allowing setting of the bridge plug assembly


10


. By axially spacing the fingers


62


from the slips and seals, proper location of the bridge plug assembly


10


in the tubing tubular liner


16


is assured before setting.




Slip and seal setting subassembly


90


is utilized to set the bridge plug assembly


10


. Setting is accomplished by a series of twists, pulls and pushes applied by the retrieving tool


20


on the retrieving neck subassembly


40


. The actuator comprises a cooperating “J-slot” and pin arrangement with a ratchet to progressively expand the seal


70


and slip


80


subassemblies. Spring-loaded drag blocks


92


engage the inside wall of the tubing tubular liner


16


to assist in setting.




Once the bridge plug assembly


10


is set in the tubular liner


16


, retrieving tool


20


is separated and removed, and valve


52


closes. To reconnect and open the valve


52


, the retrieving tool


20


returned to engage retrieving neck subassembly


40


. To remove the bridge plug assembly


10


, the retrieving tool


20


is engaged with the retrieving neck subassembly


40


and twisted in the opposite direction from the setting procedure.




The details of the structure and operation of one particular embodiment of the bridge plug assembly


10


of the present invention will be described by reference to

FIGS. 3-8

. The illustrated embodiment is only one example of practicing the present inventions.




In

FIGS. 3A-I

the bridge plug assembly


10


is illustrated engaged by the retrieving tool


20


. Retrieving tool


20


has an outer sleeve or overshot portion


23


supporting at least one or in this embodiment three internal pins


22


for engaging the “J-slot”


42


on retrieving neck subassembly


40


. Overshot portion


23


terminates at an auger portion


27


for removing accumulated materials. The cylindrical stinger portion


24


defines axially extending passageway or internal bore


21


. Bore


21


is threaded at


25


for connection to tubing extending to the well surface.




Slot sleeve


41


forms the upper end of retrieving neck subassembly


40


. As will be described, slot sleeve


41


is threaded on to outer circulating port sleeve


41




a


, which is in turn threaded on to outer ball valve case


41




b


. An adapter


41




c


provides a threaded connection between the outer ball valve case


41




b


and bridge plug mandrel


71


.




As illustrated in

FIGS. 4 and 5

the upward facing ends


43


of “J-slot”


42


form guide surfaces to align pins


22


with first axially extending portion


44


. Inclined guide surfaces


45


connect a second axially extending portion


46


to portion


44


. When the pins


22


in retrieving tool


20


engage the upward facing ends


43


, pins


22


are guided into alignment with portions


44


. Further downward movement (in the direction of arrow D) will cause the pins


22


to be guided in a relative clockwise direction (right hand turning of the tool in the direction of arrow cw) into portions


46


and will stop short of shoulder


47


. Lifting the retrieving tool


20


without applying counter clockwise torque (left hand turning of the tool) will cause the pins


22


to stop at shoulder


48


. As long as pins


22


remain in portion


46


, weight (downward force) and tension (upward force) can be applied to the bridge plug assembly


10


. To remove the pins


22


from the “J-slot”


42


a counter clockwise torque is applied to the retrieving tool


20


while lifting.





FIG. 4

illustrates a perspective of the slot sleeve


41


of the retrieving neck subassembly


40


and

FIG. 5

illustrates a laid out or flat configuration of the “J-slot”


42


for receiving pin or lug


22


. A stinger extension


24




a


is threaded at one of its ends to the retrieving tool


20


. An external annular shoulder


28


is formed adjacent the other end


29


of the stinger extension


24




a


. When the stinger portion


24


is inserted in or removed from the bridge plug assembly


10


, it engages collet


54


in valve and actuator subassembly


50


and moves the valve


52


between the open and closed positions. When the stinger portion


24


is inserted, its end


29


engages internal shoulder


59


on the annular collet body


58


to move the valve


52


to the open position (See FIG.


7


). When the stinger portion


24


is removed from the bridge plug assembly


10


, shoulder


28


engages the collet


54


and pulls the collet


54


and the valve


52


to the closed position.




The collet


54


(illustrated in

FIGS. 3A & B

) has a plurality of axially extending collet fingers


55


each terminating with an enlarged head


56


. Internal shoulders


57


on each of the heads


56


will engage the shoulder


28


on stinger portion


24


upon removal of the retrieving tool


20


to move the collet


54


and valve


52


to the closed position (See FIG


8


). Note in

FIG. 8

that when in the closed position the heads


56


are axially aligned with an annular relief grove


56




a


formed in slot sleeve


41


. This groove


51




a


allows the heads


56


to deflect radially outward to release the engagement of shoulders


28


and


57


during removal of the retrieving tool


20


from the bridge plug assembly


10


.




The collet


54


is connected to operate the valve


52


through a series of sleeves including a lower releasing sleeve holder


54




a


. The valve


52


and its moving seat holder are of the type described in U.S. Pat. No. 4,633,952 to Ringgenberg issued Jan. 6, 1987, which patent is incorporated herein by reference for all purposes. In this valve, a pin engages the ball valve movable in a suitable valve seat, and relative movement between the pin and the seat causes the ball valve to rotate to open and to close.




According to the present invention, the valve and actuator subassembly


50


has the capacity to hold the valve


52


in either the open or closed positions. A releasing sleeve


54




b


is supported in an external annular groove defined between collet


54


and releasing sleeve holder


54




a


. Releasing sleeve


54




b


has upward and downward facing tapered annular shoulders


54




c


. A ring spring


54




d


is contained in an internal annular groove


54




e


defined between slot sleeve


41


and circulating port sleeve


41




a


. Groove


54




e


is slightly axially longer and slightly radially larger than the ring spring


54




d


allowing the ring spring


54




d


to deflect radially outward. Ring spring


54




d


has upward and downward facing tapered annular shoulders


54




f


. As retrieving tool


20


is forced into the bridge plug assembly


10


, the downward facing tapered shoulder


54




c


on releasing sleeve


54




b


engages upward facing shoulder


54




f


on ring spring


54




d


and deflects the ring spring


54




d


radially outward into groove


54




e


allowing the releasing sleeve


54




b


to pass through ring spring


54




d


. As the releasing sleeve


54




b


clears ring spring


54




d


, ring spring


54




d


snaps back to its original position. The ring spring


54




d


then holds the retrieving tool


20


in position with the valve


52


deflected to the open position. To remove the retrieving tool


20


the process of deflecting the ring spring


54




d


is repeated in the opposite direction.




In

FIG. 3D

liner sensor subassembly


60


is illustrated in detail. As previously disclosed the liner sensor subassembly


60


acts as a lock to prevent setting of the bridge plug assembly


10


unless it is located inside a liner. Tubular lock body


61


of linear sensor subassembly


60


axially slides along the outer diameter of mandrel


71


. Body


61


is in turn connected to the ratchet mandrel


91


of the slip and seal setting subassembly


90


. Fingers


62


are mounted on pivots


63


in axially extending grooves formed in body


61


. Compression springs


64


urge the fingers


62


to rotate in a clockwise direction with the lug end


65


contacting an annular locking groove


71




a


formed in the exterior of mandrel


71


. In the run-in position (See FIG.


3


D), lug ends


65


engage groove


71




a


and lock the mandrel


71


and body


61


against relative axial movement. When the fingers


62


encounter a liner or appropriate size casing, the fingers


62


are rotated to compress springs


64


lifting lug ends


65


out of groove


71




a


, freeing the body


61


and ratchet mandrel


91


to slide axially along mandrel


71


to set the bridge plug assembly


10


. Releasing the fingers


62


allows the body


61


to slide along mandrel


71


in the direction of arrow “U” until shoulder


66


contacts shoulder


41




d


on adapter


41




c


. Adapter


41




c


is connected by threads to mandrel


71


. According to the present invention the tool could be installed as a packer by disconnecting adapter


41




c


from mandrel


71


. Tubing could be connected to the threads on mandrel


71


by using a thread adapter or the like.




Ratchet mandrel


91


extends through the seal subassembly


70


and slip subassembly


80


and terminates at its lower end with a set of circumferentially extending ratchet teeth


91




a


. Axially extending grooves


91




b


are formed in the ratchet mandrel


91


and extend along the axial length of the teeth


91




a


. A plurality of circumferentially spaced “Tee-bar” ratchet pawls


91




c


are held in grooves


91




b


by circumferential tension springs


91




d


. When in the run position shown in

FIGS. 3F-H

, teeth (not shown) on pawls


91




c


are radially spaced from and do not engage the teeth


91




a


as they are held axially off the teeth


91




a


by enlarged diameter portion


71




b


of mandrel


71


. When the liner latch or fingers


62


is released the ratchet mandrel


91


axially moves along mandrel


71


in the direction of arrow U. This axial movement positions the pawl


91




c


over reduced diameter portion


71




c


(off the enlarged portion


71




b


) allowing the teeth on pawl


91




c


to engage the teeth


91




a


. As will be explained the slip and seal setting subassembly


90


is used to force the pawl


91




c


to move along the teeth


91




a


in the direction of arrow U to axially compress and set the seal and slip subassemblies.





FIGS. 3E-3H

illustrate one embodiment of the seal


70


, slip


80


and slip and seal setting


90


subassemblies. As best illustrated in

FIG. 3E

the lower end of leek body


61


terminates with an enlarge portion


61




a


. Portion


61




a


is internally threaded at


61




b


to receive and connect to external threads on the upper end of ratchet mandrel


91


. A suitable bypass seal assembly


61




c


is mounted in an internal groove in portion


61




a


. This seal


61




c


cooperates with a seat


71




g


(enlarged diameter portion on mandrel


71


) and acts as a valve to selectively open and close an internal passageway for well fluids to bypass the seal and slip subassemblies. In the unset position (

FIG. 3E

) the bypass passageway is open, in that, the seal


61




c


is axially located over reduced diameter portion


71




c


of mandrel


71


creating an annular bypass passageway


61




d


between the reduced diameter portion


71




c


of mandrel


71


and the interior of enlarged portion


61




a


. When in the

FIG. 3E

run position, a plurality of radially extending ports


61




e


in enlarged potion


61




a


communicate with passageway


61




d


. As the tool is lowered into the well, well fluids bypass the seal and slip subassemblies


70


and


80


through the interior of ratchet mandrel


91


(see arrow


71




f


), past seal


61




c


through passageway


61




d


and out ports


61




e


. When body


61


is moved axially in the direction of arrow “U” to the set position, seal


61




c


will engage the seat


71




g


closing passageway


61




d.






Seal subassembly


70


comprises suitable radially expandable deformable annular seal elements


72


positioned around ratchet mandrel


91


axially between upper and lower shoes


73


and


74


, respectively. In the present embodiment seal elements


72


comprise elastomeric portions. As is conventional in downhole axial seal assemblies of this type, axial compression during setting the seal elements


72


radially deforms (expands) the seal elements


72


to seal against the interior of the tubular member in which the plug is set. The setting operation forces the lower shoe


74


in the direction of arrow “U” toward the upper shoe


73


compressing the seal elements


72


. To unset or retrieve the plug, lower shoe


74


is released to move away from upper shoe


73


relaxing the seal elements


72


from engagement with the tubular member.




As illustrated in

FIG. 3F

slip subassembly


80


comprises upper and lower slip bodies


82


and


83


, respectively, mounted axially slide on the ratchet mandrel


91


. Each slip body


82


and


83


has a plurality of ramp surfaces


82




a


and


83




a


for cooperating with ramp surfaces on upper and lower slips


84


and


85


, respectively. Lower slip body


83


has a plurality of axially extending slot shaped ports


83




b


providing fluid communication between the exterior of slip subassembly


80


and flow path


71




f


. A split ring collar


86


holds the individual slips


84


and


85


in place. The tool setting process causes the slip bodies


82


and


83


to be moved toward each other causing the ramp surfaces


82




a


and


83




a


to engage the slips


84


and


85


and force them radially outward to engage the wall of the surrounding tubular member. As previously mentioned, during setting the teeth on pawl


91




c


engage the teeth


91




a


on ratchet mandrel


91


(pawl


91




c


is positioned over reduced portion


71




c


). The teeth on the pawl


91




c


and ratchet mandrel


91


are inclined to slip in the set direction during setting. In the illustrated embodiment buttons (carbide teeth)


82




b


and


82




c


are formed on the exterior of the slips


84


and


85


to assist in gripping the interior wall of the tubular member. During unsetting or retrieving, the teeth on pawl


91




c


are separated from teeth


91




a


allowing the slip bodies


82


and


83


to move apart freeing the slips


84


and


85


to radially retract from engagement with the surrounding tubular member. It should be noted that the slips


84


and


85


that resist movement are located below the seal elements


72


. This configuration protects the slips


84


and


85


from debris and makes the slips


84


and


85


easier to release and retrieve.




The details of the slip and seal setting subassembly


90


is illustrated in

FIGS. 3G-3H

and


6


. Spring


93




a


contacts upward facing annular shoulder


94




a


on collar adapter


94




b


. Spring


93




a


is axially compressed between push block


93




c


and shoulder


94




a


. During setting spring


93




a


applies an axial force through push block


93




c


against the pawls


91




c


to bias the teeth on pawls


91




c


into engagement with teeth


91




a.






Spring


93




b


is compressed between the ratchet mandrel


91


and an upward facing annular shoulder


94




d


on lower mandrel


94


. Spring


93




a


urges the ratchet mandrel


91


upward (direction of arrow “U”) with respect to the lower mandrel


94


. Lower mandrel


94


is positioned between and connected by threads to mandrel


71


and lower mandrel extension


97


. Lower mandrel extension


97


is coupled to tail pipe


100


.




Drag block body


95


is connected to the collar adapter


94




b


by a collar


94




c


. Drag block body


95


has a plurality of axially extending slots


95




a


in which are mounted the drag blocks


92


. Drag blocks


92


are biased outward by leaf springs


92




a


. Tabs


92




b


on drag blocks


92


limit radially outward travel to the position shown in FIG.


3


H. Drag blocks


92


will engage the interior wall of the surrounding tubular member and cause frictional or drag forces resisting movement within the tubular member and it is these forces that are used to manipulate the bridge plug assembly


10


between the set and unset positions. The lower end of the drag block body


95


is connected by threads to drag block sleeve


96


.




Lugs


99


on mandrel


94


engages to a pair of “J-slots” in sleeve


98


to control the setting and releasing of the bridge plug assembly


10


. In

FIGS. 3H and 3I

, sleeve


98


is shown captured in the annulus between the inside of drag block body


95


and outside of lower mandrel


94


. Sleeve


98


is mounted to move with drag block body


95


and is movable with respect to lower mandrel


94


. Sleeve


98


is held in axial position between shoulder


96




a


on drag block sleeve


96


and shoulder


95




b


on drag block body


95


. According to the present invention the sleeve


98


is simple to manufacture in that the slot pattern is cut in a sleeve rather than machined as a blind slot in a mandrel. It is envisioned that the slot pattern could be cut in one or more pieces of flat plate and later rolled into pieces when assembled form a sleeve. Changing the “J-slot” pattern to accommodate running the tool of the present invention in combination with different tools is a simple matter of removing and replacing the sleeve


98


. Drag block sleeve


96


is unthreaded from the drag block body


95


to allow access to and removal of sleeve


98


.




In

FIG. 6

a slot pattern is illustrated flat with the lug


99


shown in various positions therein. Slot


98




a


has a first axially extending leg, which for descriptive purposes is designated as


98




a


. Lug position


99




a


is the pick up position. As the bridge plug assembly


10


is manipulated into the well a right hand torque is applied on lug


99


to maintain it in leg


98




a


. The axial length of leg


98




a


limits relative axial movement between the drag block body


95


and mandrel


94


.




When in the proper well location for installation, the string is lifted up moving to lug position


99




a


. Left hand torque is applied while transferring weight down to the drag blocks


92


to move the lug


99


through the lug position


99




b


in inclined transition leg


98




b


and into the axially elongated transition leg


98




c


. As the lug


99


moves down to lug position


99




c


, mandrel


71


moves through the ratchet mandrel


91


until the pawl


91




c


reaches the reduced diameter portion


71




c


allowing the teeth on pawl


91




c


to engage with the teeth


91




a


. Further downward pressure on the string moves the lug


99


to lug position


99




d


into the setting leg


98




d


. Setting is accomplished by first applying and then relaxing downward force causing the pawl


91




c


to move up the teeth


91




a


on ratchet mandrel


91


. As previously described, when the pawl


91




c


moves up on the ratchet mandrel


91


, the seal subassembly


70


and slip subassembly


80


are set. As previously discussed, the bypass passageway


61




d


closes as the bridge plug assembly


10


is set. The retrieving tool


20


can be released and removed from the bridge plug assembly


10


.




To release a previously set bridge plug assembly


10


, the retrieving tool


20


engages the tool, then apply right hand torque and lift up. The lug


99


will move back into the transition leg


98




c


and the mandrel


71


will move up until the pawl


91




c


is engaged by the enlarged diameter portion


71




b


of the mandrel


71


. This frees the pawl


91




c


from the teeth


91




a


and allows the seal and slip subassemblies


70


and


80


to relax and return to the unset position shown in FIG.


3


. Also moving the mandrel


71


will open the bypass passageway


61




d.






Leg


98




e


of the slot


98




a


is present to allow left hand torque to be applied for aiding in the removal of the bridge plug assembly


10


with downward force while running in conjunction with a packer. It is to be understood that a set of sleeves


98


with different “J-slot” patterns could be provided with each tool. Each sleeve could have a pattern accommodating a particular combination of tools. The present invention can conceivably be used as a storm valve, closing off the well bore and retaining the work string below the bridge plug. The retrieving neck and overshot can be removed, then replaced with a standard top adapter allowing the bridge plug to be converted to a packer.




The operation and construction of the present invention will be apparent from the foregoing description. While the embodiment shown and described has been characterized as being preferred, it will be readily apparent that various changes and modifications could be made therein without departing from the scope of the invention as defined in the following claims.



Claims
  • 1. A tool assembly for use in a well bore, comprising:a seal element on the exterior of the tool assembly for sealing the well bore; a bypass passageway valve located in a bypass passageway, wherein the bypass passageway is open to the exterior of the tool assembly on opposed sides of the seal element for allowing fluid to bypass the seal element when the tool assembly is run into the well bore; and a tool passageway valve located in a tool passageway, wherein the tool passageway is of a size to accommodate the movement of well tools through the tool assembly; wherein the bypass passageway and the tool passageway are isolated from each other, and the bypass passageway valve and tool passageway valve are operable by moving a tubing string relative to the tool assembly to selectively open and close the valves to selectively open and close either or both the bypass passageway or the tool passageway.
  • 2. The tool assembly of claim 1 further comprising a lug receiving slot on the tool assembly for limiting the relative movement between the tubing string and the tool assembly.
  • 3. The tool assembly of claim 1 wherein at least one of the valves is a ball valve.
  • 4. The tool assembly of claim 1 wherein at least one of the valves is a sliding seal.
  • 5. The tool assembly of claim 1 wherein the seal element comprises a compressible seal member.
  • 6. The tool assembly of claim 1 further comprising radially expandable slips for engaging the well bore to hold the tool assembly in place in the well bore.
  • 7. The tool assembly of claim 6 wherein the slips comprise a pair of longitudinally spaced slip assemblies, and the seal element is not positioned on the tool assembly between the slip assemblies.
  • 8. The tool assembly of claim 1 wherein the seal element is radially expandable, and the tool assembly further comprises means on the tool assembly for preventing the seal element from radially expanding unless the tool assembly is positioned within a tubing in the well bore.
  • 9. The tool assembly of claim 1 wherein the seal element is radially expandable, and the tool assembly further comprises a pipe sensor on the tool assembly locking the seal element against radial expansion unless the tool assembly is positioned within a tubing in the well bore.
  • 10. The tool assembly of claim 1 further comprising a sleeve movably mounted on the tool assembly and operably associated with the seal element, wherein movement of the sleeve causes movement of the seal element between radially expanded and unexpanded positions.
  • 11. The tool assembly of claim 10 further comprising a cooperating lug and slot on the tool assembly for limiting the relative movement between the sleeve and tool assembly.
  • 12. The tool assembly of claim 1 further comprising a sleeve movably mounted on the tool assembly and operably associated with the tool passageway valve, wherein movement of the sleeve moves the tool passageway valve between the open and closed positions.
  • 13. A method of performing services on a well; comprising the steps of:providing a bridge plug comprising: a seal element on the bridge plug, wherein the seal element is movable between an unset position with the seal element unexpanded and a set position with the seal element radially expanded; and a valve located in a longitudinally extending passageway extending through the bridge plug, wherein the passageway is of a size to allow well tools and fluid to pass through the bridge plug, and the valve is movable between a closed position in which the passageway is closed and an open position in which the passageway is open to well tool passage and fluid flow; connecting a tubing string to the bridge plug; lowering the bridge plug with the seal element unset into a tubing in the well while allowing fluid flow through a bypass passageway; setting the bridge plug, wherein the step of setting the bridge plug comprises the steps of: radially expanding the seal element to engage and seal the tubing; and closing the bypass passageway to prevent fluid flow therethrough; closing the valve; and disconnecting the tubing string leaving the bridge plug in place to block fluid flow through the tubing.
  • 14. The method of claim 13 further comprising the step of reconnecting a tubing string to the bridge plug to open the valve to provide fluid flow and well tool access through the passageway while the bridge plug is set in the tubing.
  • 15. The method of claim 13 further comprising the step of locking the bridge plug against setting until the bridge plug engages the tubing.
  • 16. The method of claim 13 further comprising the step of radially expanding slips on the bridge plug to engage the tubing to hold the bridge plug in place.
  • 17. The method of claim 16 wherein the step of expanding the slips comprises the step of expanding a pair of opposed longitudinally spaced slip assemblies, and the seal element is not positioned between the slip assemblies.
  • 18. The method of claim 13 wherein the valve is a ball valve.
  • 19. A method of performing a downhole procedure in a well bore, comprising the steps of:providing a first tool having a longitudinal passageway of a size to accommodate the passage of well tools through the passageway; providing a second tool having a longitudinal passageway of a size to accommodate the passage of well tools through the passageway, wherein the second tool comprises: a selectively actuatable radially expandable seal element on the exterior of the second tool; a bypass passageway for bypassing fluid around the seal element; a bypass passageway valve located in the bypass passageway; a passageway valve located in the longitudinal passageway; and valve actuator mechanisms operably associated with the bypass passageway valve and the passageway valve to selectively open and close the valves to open and close either or both the bypass passageway or the longitudinal passageway of the second tool; running the first and second tools while connected together into the well bore to a downhole location; moving the first tool relative to the second tool to radially expand the seal element to close an annulus defined between the second tool and the well bore; moving the first tool with respect to the second tool to operate the valve actuator mechanisms to close the bypass passageway; moving the first tool with respect to the second tool to operate the valve actuator mechanisms to close the longitudinal passageway of the second tool; and disengaging the first tool from the second tool.
  • 20. The method of claim 19 further comprising the steps of:reengaging the first tool to the second tool; moving the first tool with respect to the second tool to operate the valve actuator mechanisms to open the longitudinal passageway of the second tool; and moving a well tool through the first and second tools.
  • 21. The method of claim 20 further comprising the steps of:moving the first tool relative to the second tool to radially contract the seal element to open the annulus defined between the second tool and the well bore; and removing the reengaged first and a second tools from the downhole location.
  • 22. A method of performing services in a well bore; comprising the steps of:providing a bridge plug comprising: a seal element on the bridge plug, wherein the seal element is movable between an unset position with the seal element unexpanded and a set position with the seal element radially expanded, and a bypass passageway is open to the exterior of the bridge plug on opposed sides of the seal element; and a valve located in a longitudinally extending passageway extending through the bridge plug, wherein the passageway is of a size to allow well tools and fluid to pass through the bridge plug, and the valve is movable between a closed position in which the passageway is closed and an open position in which the passageway is open to well tool passage and fluid flow; connecting a tubing string to the bridge plug; running the bridge plug into the well bore while allowing fluid flow through the bypass passageway; setting the bridge plug, wherein the step of setting the bridge plug comprises the steps of: radially expanding the seal element in the well bore; and closing the bypass passageway to prevent fluid flow therethrough; closing the valve; and disconnecting the tubing string leaving the bridge plug in place to block fluid flow in the well bore.
  • 23. The method of claim 22 further comprising the step of reconnecting a tubing string to the bridge plug to open the valve to provide fluid flow and well tool access through the passageway while the bridge plug is set in the well bore.
  • 24. The method of claim 22 wherein the bypass passageway and the passageway are isolated from each other.
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Entry
Smith Services Completion Systems brochure entitled “The Typhoon Packer” dated Nov. 1, 2001.