The present application is related generally to selectively-absorptive wire grid polarizers, meaning that the polarizer is designed to substantially absorb one polarization and to substantially transmit an opposite polarization.
A selectively-absorptive wire grid polarizer (WGP) can include a rib of material that is absorptive in the wavelength range of interest. Because of the structure of the rib, the WGP can selectively absorb one polarization while allowing an opposite polarization to substantially transmit through the WGP.
The absorptive material used in a selectively-absorptive WGP can have a narrow band of effective absorption. Consequently, one WGP is typically designed for one narrow spectrum of light and another WGP is designed for another narrow spectrum of light. For example, three WGPs might be used to cover the visible spectrum of light (one WGP for red, another for green, and another for blue). It would be beneficial to both the user and the manufacturer of selectively-absorptive WGPs to absorb a larger bandwidth of light.
It has been recognized that it would be advantageous to provide a selectively-absorptive wire grid polarizer (WGP) that can selectively absorb a relatively larger bandwidth of light. The present invention is directed to various embodiments of selectively-absorptive WGPs that satisfy this need.
The selectively-absorptive WGP can comprise an array of parallel, elongated rods located over a surface of a transparent substrate with gaps between adjacent rods. Each of the rods can include a reflective wire and two absorptive ribs. The reflective wire can be sandwiched between the two absorptive ribs and the substrate or the two absorptive ribs can be sandwiched between the reflective wire and the substrate. Each of the two absorptive ribs can comprise a different material.
Many materials used in optical structures absorb some light, reflect some light, and transmit some light. The following definitions are intended to distinguish between materials or structures that are primarily absorptive, primarily reflective, or primarily transparent.
As used herein, the term “light” means ultraviolet, visible, and infrared regions of the electromagnetic spectrum.
As used herein, the term “visible light spectrum” means electromagnetic radiation having wavelengths from 400 through 700 nanometers.
As illustrated in
As shown on the selectively-absorptive WGPs 10 and 20, each of the rods 14 can include a reflective wire 13 and two absorptive ribs 12a and 12b. As shown on WGP 30 in
As shown on WGP 10 in
WGP 10 may be preferred if light that should be absorbed impinges on the WGP 10 from the rod 14 side. WGP 20 may be preferred if light that should be absorbed impinges on the WGP 20 from the substrate 11 side. WGPs 30a and 30b may be preferred if light that should be absorbed impinges on the WGP 30 from both the top side and the bottom side, as described in U.S. patent application Ser. No. 14/731,948, filed on Jun. 5, 2015, incorporated herein by reference.
As shown on WGP 40 in
In order to broaden the useful wavelength range of light of the selectively-absorptive WGPs described herein, each of the absorptive ribs 12 can comprise a different material. Similarly, each of the two absorptive rails 32, if used, can comprise a different material. Material and thickness of one of the absorptive ribs 12 (or absorptive rail 32) can be selected for one wavelength range of light and the other absorptive rib(s) 12 (or absorptive rails 32) can be selected for another/other wavelength range(s) of light.
The two absorptive ribs 12a & 12b can include a first absorptive rib 12a having a first material with a first thickness Ta and a second absorptive rib 12b having a second material with a second thickness Tb. The first material with the first thickness Ta can have a reflectivity of light that is a minimum at a certain wavelength (λ1). The second material with the second thickness Tb can have a reflectivity of light that is a minimum at a certain a wavelength (λ2). There can be a difference between these wavelengths λ1 and λ2 in order broaden the useful wavelength range of light.
For example, the first absorptive rib 12a can be made substantially of germanium and the second absorptive rib 12b can be made substantially of silicon. In the wavelength range shown in Table 1, the first absorptive rib 12a, with a first thickness Ta of 20 nanometers (nm), has a reflectivity Rsa of light that is a minimum (3.0) at a wavelength (λ1) of 630 nm; and the second absorptive rib 12b, with a second thickness Tb of 12 nm, has a reflectivity Rsb of light that is a minimum (0.3) at a wavelength (λ2) of 480 nm. A difference between these two wavelengths λ1 and λ2 is 150 nm (|λ1−λ2|=|630 nm−480 nm|=150 nm). By combining a germanium rib and a silicon rib in the same selectively-absorptive WGP, the useful wavelength range of light can be broadened.
For optimal WGP use, it can be important to select materials and thicknesses for a proper difference between these two wavelengths λ1 and λ2. This difference can be different for each application of use. For example, a difference between the wavelength λ1 at which the first absorptive rib 12a has a minimum reflectivity and the wavelength λ2 at which the second absorptive rib 12b has a minimum reflectivity can be greater than 50 nm in one aspect (50 nm<|λ1−λ2|) greater than 100 nm in another aspect (100 nm<|λ1−λ2|), between 50 nm and 300 nm in another aspect (50 nm<|λ1−λ2|<300 nm), or between 200 nm and 1000 nm in another aspect (200 nm<|λ1−λ2|<1000 nm).
In order to broaden even more the useful wavelength range of light of the selectively-absorptive WGPs described herein, each of the rods 14 can further comprise more than two absorptive ribs 12. For example, WGP 40 in
The third material with the third thickness Tc can have a reflectivity of light that is a minimum at a certain wavelength (λ3). There can be a difference between the wavelengths λ1, λ2, and λ3, where reflectivity Rs is minimum for each of the absorptive ribs 12, in order broaden the useful wavelength range of light. A difference between the wavelength λ3 at which the third absorptive rib 12a has a minimum reflectivity and the wavelength λ1 at which the first absorptive rib 12a, and/or the wavelength λ2 at which the second absorptive rib 12b, has a minimum reflectivity can be greater than 50 nm in one aspect (50 nm<|λ1−λ3| and/or 50 nm<|λ2−λ3|), greater than 100 nm in another aspect (100 nm<|λ1−λ3| and/or 100 nm<|λ2−λ3|), between 50 nm and 300 nm in another aspect (50 nm<|λ1−λ3|<300 and/or 50 nm<|λ2−λ3|<300 nm), or between 200 nm and 1000 nm in another aspect (200 nm<|λ1−λ3|<1000 nm and/or 200 nm<|λ2−λ3|<1000 nm).
If multiple absorptive rails 32 are used, as shown in
A difference between the wavelength λrail1 at which the first absorptive 32a has a minimum reflectivity and the wavelength λrai12 at which the second absorptive rail 32b has a minimum reflectivity can be greater than 50 nm in one aspect (50 nm<|λrail1−λrail2|), greater than 100 nm in another aspect (100 nm<|λrail1−λrail2|), between 50 nm and 300 nm in another aspect (50 nm<|λrail1−λrail2|<300 nm), or between 200 nm and 1000 nm in another aspect (200 nm<|λrail1−λrail2|<1000 nm).
The minimum reflectivities described above can be the absolute minimum reflectivity for the respective material and thickness anywhere in the ultraviolet, visible, and infrared spectrums, or can be defined as the minimum reflectivity within a certain wavelength range of interest, such as for example in a wavelength range of 400 through 700 nanometers. A desired difference between minimum reflectivities can vary depending on the application of use.
The absorptive rib 12 structure and the absorptive rail 32 structure can be mirror images of each other. For example, the first absorptive rib 12a can be located closer to the reflective wire 13 than the second absorptive rib 12b and the first absorptive rail 32a can be located closer to the reflective wire 13 than the second absorptive rail 32b; the first absorptive rail 32a can be made of substantially the same material as the first absorptive rib 12a; and the second absorptive rail 32b can be made of substantially the same material as the second absorptive rib 12b.
A specific example of a broadband, selectively-absorptive WGP 50 is shown in
Examples of materials of the absorptive ribs 12 and the absorptive rails 32 include silicon, germanium, and tantalum. Each pair of absorptive rib 12 or absorptive rail 32 can include a combination of these and other materials. The absorptive ribs 12 or the absorptive rails 32 can each include a high percent of a single element, such as for example a mass percent of at least 80% silicon, at least 80% germanium, or at least 80% tantalum. For example, one of the absorptive ribs 12/absorptive rails 32 can include a mass percent of at least 80% silicon and another absorptive rib 12/absorptive rail 32 can include a mass percent of at least 80% tantalum. This combination can provide a broadband, selectively-absorptive WGP.
One example of broadband performance is that the WGPs 10, 20, 30a, 30b, 40, and 50 can, across a bandwidth of at least 200 nanometers (or at least 150 nanometers or at least 300 nanometers) within the visible light spectrum, transmit at least 85% of one polarization (e.g p-polarized light), transmit less than 1.5% (or less than 1% or less than 0.5%) of an opposite polarization (e.g s-polarized light), and reflect less than 15% of the opposite polarization (e.g s-polarized light). Another example of broadband performance is that the WGPs 10, 20, 30a, 30b, 40, and 50 can, across a bandwidth of at least 200 nanometers (or at least 150 nanometers or at least 300 nanometers) within the visible light spectrum, transmit at least 80% of one polarization (e.g p-polarized light), transmit less than 0.15% of an opposite polarization (e.g s-polarized light), and reflect less than 15% of the opposite polarization (e.g s-polarized light). In these examples, the percent transmitted, reflected, or absorbed is the percent of that polarization, not the percent of all light impinging on the WGP.
The WGPs 10, 20, 30a, 30b, 40, and 50 described herein can be used in an image projector. Image projector 60, shown in
The light source 61 can emit a beam of light 63, which can initially be unpolarized. The color-splitting optics 62 can be located to receive at least part of the beam of light 63 and can split the beam of light 63 into multiple, differently-colored light beams (colored beams) 63c. The colored beams 63c can be primary colors.
Color-combining optics 68 can be located to receive and can recombine at least some of the colored beams 63c into a combined beam or final beam 63f. Color-combining optics 68 are sometimes called X-Cubes, X-Cube prisms, X-prisms, light recombination prisms, or cross dichroic prisms. Color-combining optics 68 are commonly used in computer projectors for combining different colors of light into a single image to be projected. X-Cubes are typically made of four right angle prisms, with dichroic coatings, that are cemented together to form a cube.
The projection lens system 65 can be located to receive the combined beam 63f and can project a colored image 63i onto a screen 66. Projection lens systems 65 are described in U.S. Pat. Nos. 6,585,378 and 6,447,120, which are hereby incorporated herein by reference in their entirety.
One spatial light modulator 67 can be located to receive, in each light path between the color-splitting optics 62 and the color-combining optics 68, one of the colored beams 63c. Each spatial light modulator 67 can have a plurality of pixels. Each pixel can receive a signal. The signal can be an electronic signal. Depending on whether or not each pixel receives the signal, the pixel can rotate a polarization of, or transmit or reflect without causing a change in polarization of, incident light. The spatial light modulator(s) 67 can be a liquid crystal device/display (LCD) and can be transmissive, reflective, or transflective.
Each WGP 64, according to one of the WGP designs described herein, can be located in one of the colored beams 63c prior to entering the spatial light modulator 67, after exiting the spatial light modulator 67, or both. The WGP(s) 64 help form the colored image 63i by transmitting, reflecting, or absorbing light of each pixel depending on the type of WGP 64 and whether each pixel received the signal.
Another type of image projector 70 is shown in
The spatial light modulator 67 can be located to receive, in a light path between the light source 71 and the projection lens system 65, the colored beams 73. The WGP 64 can be located in the colored beams 73 prior to entering the spatial light modulator 67 and after exiting the spatial light modulator 67.
This is a continuation-in-part of U.S. patent application Ser. No. 14/731,948, filed on Jun. 5, 2015, which claims priority to U.S. Provisional Patent Application No. 62/016,955, filed on Jun. 25, 2014; both of which are hereby incorporated herein by reference in their entirety. This claims priority to U.S. Provisional Patent Application No. 62/104,371, filed on Jan. 16, 2015, which is hereby incorporated herein by reference in its entirety.
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Number | Date | Country | |
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Child | 14937488 | US |