1. Field of the Invention
The present invention relates to a brush assembly for a cleaning device such as a carpet or hard floor cleaner. More particularly, the present application pertains to such a brush assembly that has pliable elements designed and constructed for agitating an uneven surface.
2. Background Information
It is known in the prior art to provide a cleaning device having a brush assembly for scrubbing of a cleaning surface being cleaned. One example of a cleaning device with a vertical axis brush assembly is illustrated by commonly owned pending U.S. patent application having Ser. No. 09/955,725 and publication number 20030051308 to Morgan et al. Other devices or machines have roller-type brush assemblies such as that disclosed in U.S. Pat. No. 6,041,472 issued to Kasen et al. or fixed brush assemblies such as that illustrated by commonly own patent application having Ser. No. 10/340,291 to Gerber et al. Typically, brush assemblies from theses and other machines have trouble cleaning grout, recessed, or other uneven areas of the cleaning surface.
Hence, it is an object of the present invention to provide a brush assembly for a cleaning device with improved cleaning of grout, recessed or other uneven areas of the cleaning surface.
The foregoing and other objects of the present invention will be readily apparent from the following description and the attached drawings. In one aspect of the present invention, a cleaning device for cleaning a surface is provided. The cleaning device includes a base for movement along a surface, a suction nozzle associated with the base, and a suction source for drawing liquid and dirt from the surface through the suction nozzle. The cleaning device further includes a brush assembly operatively connected to the base, wherein the brush assembly has at least one brush, which includes a first set of pliable elements extending downwardly from the brush and contacting the surface. The pliable elements slope downwardly and outwardly with the first set of pliable elements having at least a first group of pliable elements and a second group of pliable elements, wherein each of the pliable elements of the second group of the first set extend downwardly from the brush at a length less than the first group of the first set and the second group of pliable elements of the first set being positioned inwardly from the first group of the pliable elements of the first set.
In another aspect of the invention, a cleaning device for cleaning a surface in which cleaning solution is dispensed to the surface and substantially simultaneously extracted along with the dirt on the surface in a continuous operation is provided. The cleaning device includes a base for movement along a surface and a recovery system mounted to the base. The recovery system includes a suction nozzle and a suction source for drawing liquid and dirt from the surface through the suction nozzle. The cleaning device further includes a liquid distribution system for dispensing liquid to the surface, and a brush assembly operatively connected to the base, wherein the brush assembly has at least one brush including a first set of pliable elements extending downwardly from the brush and contacting the surface with the pliable elements of the first set sloping downwardly and outwardly. The brush includes a second set of pliable elements extending downwardly from the brush and contacting the surface, wherein the second set of pliable elements is located inwardly from the first set of pliable elements. The brush has at least one opening for dispensing the liquid to the cleaning surface with the opening located between said first and second sets of pliable elements.
In still another aspect of the invention, a cleaning device for cleaning a surface is provided. The cleaning device includes a base for movement along a surface, a suction nozzle associated with the base and a suction source for drawing liquid and dirt from the surface through said suction nozzle. A brush assembly is operatively connected to the base, wherein the brush assembly has at least one brush including a first set of pliable elements extending downwardly from the brush and contacting the surface. The first set of pliable elements has at least a first pliable element extending a first length, at least a second pliable element extending a second length greater than the first length of the first pliable element, and at least a third pliable element extending a third length greater than the second length of the second pliable element, wherein the first pliable element is positioned inwardly from the second pliable element, and the second pliable element is positioned inwardly from the third pliable element.
The invention will now be described, by way of example, with reference to the attached drawings, of which:
Referring to the drawings,
Referring to
A gear guard 236 snap fits into a brush support plate 218. Specifically, upwardly extending locking tabs 238 on the gear guard 236 catch onto steps 240 integrally molded to the lower surface of the brush support plate 218. During assembly of the gear guard 236 to the brush support plate 218, the locking tabs 238 deflect laterally extending cantilevered tangs 242 integrally formed in the brush support plate 218 to allow the locking tabs 238 to extend therethrough. The tangs 242 will then flex back to their initial position, closely adjacent the locking tabs 238, to prevent the locking tabs 238 from disengaging off of the steps 240.
With continue reference to
During manufacturing of the brush assembly 216, the gear brush axial shafts 224 are first inserted into the appropriate bushing 222 and with gear brushes 226 in their uppermost position and, with gear teeth 228 intermeshed between the gear brushes 226. As also seen in
Each of the bristles 136 slope or flare outwardly with respect to the brush assembly 216 at an angle of twenty degrees with respect to the vertical axis of the gear brush 226. The bristles 136 could slope outwardly at other angles too such as, for example, those within the range of ten to thirty degrees. Such an outward sloping of bristles 136 allows the bristles to flex at various heights thereby allowing the bristles 136 to get into and scrub the grout or other recessed areas of the cleaning surface.
During manufacturing of the brush assembly 316, the gear brush axial shafts 224 are first inserted into the appropriate bushing 222 and with gear brushes 326 in their uppermost position and, with gear teeth 228 intermeshed between the gear brushes 326. As best seen in
The gear brush 326 further includes a second set of bristles 346, 348 defining bristles bundles 350 which are received in blind bores and arranged in an inner ring 352 around the gear brush 326. These bristle bundles 350 are shorter in length than the bristle bundles 334 of the outer ring 337. Each of the bristle bundles 350 includes inner and outer bristle groups 354, 356, respectively, that flare outwardly with respect to the brush assembly 316 at an angle of thirty degrees with respect to the vertical axis of the gear brush. The bristles 346 of the outer bristle group 356 are longer than those of the inner bristle group 354. The inner bristle group 356 is also trimmed outwardly at an angle of forty-five degrees with respect to the cleaning surface, such that the length of each successive bristle going from the inner end 358 to the outer end 360 of the inner bristle group 356 is longer than that of the previous bristle. For example, as illustrated in
Each of the bristle bundles 460, 462 include respective inner or rear bristle groups 468, 470 and respective outer or front bristle groups 472, 474 that slope or flare outwardly or forwardly with respect to the brush assembly 416 at an angle of thirty degrees with respect to the vertical axis of the brush assembly 416. The bristles 476, 478 of the respective outer bristle groups 472, 474 are longer than the bristles 480, 482 of the respective inner bristle groups 468, 470. Each of the inner bristle groups 468, 470 is also trimmed outwardly at an angle of forty-five degrees with respect to the cleaning surface, such that the length of each successive bristle going from the inner end to the outer end of the inner group is longer than that of the previous bristle.
For example, as illustrated in
Each of the bristle bundles 464 and 466 include respective inner or front bristle groups 485, 486 and respective outer or rear bristle groups 490, 492 that slope or flare outwardly or rearwardly with respect to the brush assembly 416 at an angle of thirty degrees with respect to the vertical axis of the brush assembly 416. The bristles 494, 496 of the respective outer bristle groups 490, 492 are longer than the bristles 498, 500 of the respective inner bristle groups 485, 486. Each of the inner bristle groups 485, 486 is also trimmed outwardly at an angle of forty-five degrees with respect to the cleaning surface, such that the length of each successive bristle going from the inner end to the outer end of the inner group is longer than that of the previous bristle. For example, as illustrated in
The bristle bundles 460, 466 in the outer rows 419 and 425 are longer than the bristle bundles 462, 464 in the inner rows 421 and 423. This difference in height allows the longer bristle bundles 460, 466 to clean grout areas or other recessed areas of the floor.
As best shown in
Together, the dispensing bar 424 and slots 422 define relatively deep compartments or troughs 432 in the support member 418, which break up bubbles of cleaning solution that collects therein. The relatively wide troughs 432 also allow easy rinsing and cleaning of dirt in collected therein. Recessed channels 440 are disposed in the upper surface 438 of the support member 418 to direct the cleaning solution to flow into the troughs 432. Integrally formed on the top surface 446 of the support member 418 are splashguards 436 that surround the channels 440 to prevent the cleaning solution from splashing out of the channels. Since the troughs 432 are spaced apart, the collecting of cleaning solution in one area is minimized in case of an error occurring in molding an uneven dispensing bar 424. A pair of outwardly curved ribs 454, 456, which define a handgrip, is attached on the top surface 446 of the support member near the front end. A nub 458 is formed at the forward end of each of the ribs 454, 456 for added grip support.
A pair of locating hooks 442 is attached to the top surface of the support member and extends rearwardly. The hooks 442 are slidably received in a base assembly of floor cleaning unit. Further details of the floor cleaning and brush assembly are described in commonly owned co pending patent application having Ser. No. 10/340,291; the disclosure which is incorporated by reference. Optionally, the bristle bundles as a whole for each row may vary in length or height with respect to cleaning surface. For example, one bristle bundle may be longer than its adjacent bristle bundles to the right and left of it in the row.
Each of the bristle bundles 522 include inner and outer bristle groups 524, 526 as viewed when the bristle extends down and is located in front of the drum 514. Alternatively, each of the bristles 520 and 521 can slope or flare outwardly with respect to the brush assembly 516 (when the bristle extends down and is located in front of the drum 514) at an angle of thirty degrees with respect to a plane extending radially from the secured end of the bristle and oriented perpendicular to the horizontal axis of the brush roll 516. The bristles 521 of the outer bristle group 526 are longer than the bristles 520 of the inner bristle group 524. The inner bristle group 524 is also trimmed outwardly at an angle of forty-five degrees with respect to a plane across the free ends of the bristles 521 of the outer bristle group 526, such that the length of each successive bristle going from the inner end to the outer end of the inner bristle group 524 is longer than that of the previous bristle. For example, bristle 520C is longer than 520B, which is longer than 520A and so forth. Thus, when the bristles in each bristle bundle are flexed outwardly the tips 528 of the bristles 520 in the inner bristle group 524 contact the cleaning surface to provide better scrubbing action. The bristle bundles 520 as a whole for each row vary in length or height with respect to the cleaning surface. For example, bristle bundle 520B is longer than its adjacent bristle bundles 520A and 520C to the right and left of it in the helical row. The brush assembly 516 is rotatably mounted to several floor cleaning machines such as the floor-cleaning machine 40 of
For all of the embodiments, each bristle is crimped instead of straight so that when the bundles are formed, more scrubbing coverage is provided. Such crimping on the bristles in the bundles also reduces deflection of the bristles as they scrub, thereby minimizing the spraying or splattering of cleaning solution from the bristles.
The present invention has been described by way of example using the illustrated embodiment. Upon reviewing the detailed description and the appended drawings, various modifications and variations of the preferred embodiment will become apparent to one of ordinary skill in the art. All such obvious modifications and variations are intended to be included in the scope of the present invention and of the claims appended hereto.
In view of the above, it is intended that the present invention not be limited by the preceding disclosure of a preferred embodiment, but rather be limited only by the appended claims.