The present invention is directed to a brush assembly. In particular, a brush assembly for use with a sweeping apparatus that includes a substrate for mounting to the sweeping apparatus and a plurality of brush elements on said substrate.
Sweeping apparatus, such as street sweepers or floor machines, typically has a horizontal mount that accepts/receives a brush assembly. An example of such brush assembly for a street sweeper is disclosed in U.S. Pat. No. 6,457,202, entitled “Sweeping Machine Brush Mounting Assembly” issued to Torres et al. Disclosed in the '202 patent is a brush holder 24 that carries a plurality of bristles 20, and the brush holder 24 is then mounted to a rotating disk 22 of the sweeper 10. In order to replace the bristles 20, the brush holder 24 must be dismounted from the disk 22 of the sweeper 10. Typically, the entire brush holder 24 with bristles 20 is replaced. The bristles 20 of the '202 patent are typically uniform (same material, gauge, and length) and the brush assembly serves a single purpose of street cleaning.
To accommodate different functionality and purpose, attachments can be mounted to the brush assembly of the type shown in the '202 patent. One example of such attachment is disclosed in U.S. Pat. No. 10,244,859, entitled “Broom Attachment, Broom Assembly and Method for Use Thereof” issued to Robertson et al. The '859 patent discloses a broom attachment mounted between the rotating disk and the brush holder at the perimeter of the brush assembly. The broom attachment may have bristles that are different (in material, gauge and/or length) from the bristles on the brush holder. While the broom attachment of the '859 patent is removable from the brush assembly, it can only be done with the removal of the brush holder from the rotating disk. Further, as the position of the broom attachment extends beyond the radial edge of the brush holder, the broom attachment itself is not protected from damages while in operation.
Therefore, there is a need for an improved brush assembly that includes a substrate for mounting to a sweeping machine that has a plurality of brush elements serving different function and purpose, and at least some of the brush elements are easily interchangeable and replaceable.
The present invention is an improved brush assembly that includes a substrate for holding a plurality of bristles and a plurality of brush elements and for mounting to a rotating disk of a sweeping machine. The brush elements can be easily interchangeable and replaceable for different functionality and purpose. The brush assembly does not have to be disengaged from the rotating disk of a street sweeper to change and/or replace the brush elements. The brush assembly prevents rotational movement of the brush elements and protects the brush elements from damages while in operation.
The outer edge of the substrate of the present invention is similar to a starburst, with concave edges and at least one generally pointed, but rounded, extension. The substrate has a top surface and a bottom surface. The top surface is configured to abut a rotating disk of a sweeping machine. The bottom surface of the substrate has a least one channel, and a through hole at the channel to the top surface. The substrate holds a plurality of bristles extending from the bottom surface. The channel and through hole receive and secure a brush element.
The brush element of the present invention has an upper section and a lower section. The lower section encapsulates at least one bristle element. The upper section is correspondingly shaped to securely fit in the channel and through hole to prevent rotational movement of the brush element.
The present invention advantageously allows the substrate to receive a first type of bristle element for the intended purpose of the brush assembly, and yet have the option to easily improve or temporarily alter the intended purpose by providing the ability to add a second or third type of bristle elements with the brush elements of the present invention.
Preferred embodiments of the present invention have been chosen for purposes of illustration and description and are shown in the accompanying drawings, which are not necessarily to scale, forming a part of the specification wherein:
With reference to the drawings, wherein the same reference number indicates the same element throughout, there is shown in
As shown in
Unlike the brush holder 24 of the '202 patent, outer edge of substrate 100 is similar to a starburst, with a plurality of generally pointed, but rounded, extensions 103 and concave edges 104 between the extensions 103. Each extension 103 acts as a bumper to protect the substrate 100, the rotating disk D of the sweeping machine S, and the brush elements 200/300 because it extends beyond the edge of the rotating disk D of the sweeping machine S and has a footprint that extend beyond the rotating disk D when mounted thereon. The rounded extensions 103 are located in a footprint that is beyond the footprint of the rotating disk D of the sweeping machine S when the substrate is mounted (see
Depending on how closely spaced the extensions 103 are to each other, the channel 106 of each extension 103 can be so closely adjacent each other to essentially form a polygon when a plurality of substrate 100 is used to form a circle for mounting to a rotating disk D of a sweeping machine S.
The channel 106 is shown to be linear, but it can also be curved or has any shape, such as zig zag, wavy, etc. The plurality of channels 106 can be integrated and form a radial channel.
As shown in
Brush element 200 is shown with 14 cables 201 in a row, on one layer. However, more or less number of cables 201 can be used and there can be multiple layers of cable. Instead of metal cables 201 as the bristle element, brush element 200 can use different material based on what the brush assembly 10 is being used for. For example, metal wires, plastic filaments, fabric, or a combination of different material, etc. can be used instead of metal cables 201. While the cables 201 are shown to have uniform lengths, different lengths of cables 201 can be used in brush element 200.
To form brush element 200, the upper ends of the plurality of metal cables 201 are placed at the horizontal portion of a T-shape flat sheet metal in the same alignment and width as the vertical portion of the T. The left and right arms of the horizontal portion of the Tis then folded over the upper ends of the metal cables 201 and then welded together to encapsulate the upper ends of the metal cables 201, which form the lower section 203 of the bar element 202. The vertical portion of the T forms the upper section 204 of the bar element 202. A notch is provided at the center of the horizontal portion of the T-shape to receive the hexagonal shape protrusion 205, which is welded to the flat sheet metal.
As shown in
Brush element 300 is shown with 6 cables 301. However, more or less number of cables 301 can be used and can be bunched into a non-circular shape. Instead of metal cables 301 as the bristle element, brush element 300 can use different material based on what the brush assembly is being used for. For example, metal wires, plastic filaments, fabric, or a combination of different material, etc. can be use instead of metal cables 301. While the cables 301 are shown to have uniform lengths, different lengths of cables 301 can be used in a brush element 300.
To form brush element 300, the upper ends of the plurality of metal cables 301 are placed within a circular tube 302, pinched and welded together to encapsulate the upper ends of the metal cables 301. The hexagonal shape protrusion 303 is welded to the top of the tube 302.
Brush element 300 may optionally include wings 304 (illustrated in dotted lines in
The brush assembly 10 of the present invention is formed by attaching brush elements 200 or 300 into the substrate 100. Brush elements 200 or 300 are removably attachable to substrate 100. Brush assembly 10 may include only a plurality of brush elements 200 or only a plurality of brush elements 300 or a combination of at least one of each brush elements 200 and 300 secured to the substrate 100.
Brush Assembly 10 with Brush Element 200 (Bar Shape)
As shown in
While the figures show the cap screw 400 being above the top surface of the substrate 100, the depression 105 may be deeper and/or the cap of the cap screw 400 shorter such that the cap screw 400 is flushed with or below the top surface of the substrate 100 (see
When the brush assembly 10 with brush element 200 is mounted to the disk D of the sweeping machine S having a footprint, with the edge of the disk D illustrated as curve A-A in
The interaction of the bar element 202 with the side walls 109 of channel 106 and the interaction of the hexagonal protrusion 205 with the lower portion 107b of hole 107 advantageously ensure the brush element 200 is fixed and would not rotate while the brush assembly 10 is mounted to a sweeping machine S that is in operation. The extension 103 provides protection of the brush element 200 mounted thereon.
The bar element 202 is shown to be linear to correspond to the linear channel 106 as shown. However, the bar element 202 and the channel 106 can have different shapes (such as curve, zig-zag, wavy, random, etc.), so long as they correspond to each other to maximize the interaction and to prevent rotation of brush element 200.
Brush Assembly 10 with Brush Element 300 (Tuft)
As shown in
While the figures show the cap screw 400 being above the top surface of the substrate 100, the depression 105 may be deeper and/or the cap of the cap screw 400 shorter such that the cap screw 400 is flushed with or below the top surface of the substrate 100 (see
When the brush assembly 10 with brush element 300 is mounted to the disk D of the sweeping machine S having a footprint, with the edge of the disk D illustrated as curve A-A in
The interaction of the hexagonal protrusion 303 with the side walls 109 of channel 106 and the interaction of the hexagonal protrusion 303 with the lower portion 107b of hole 107 advantageously ensure the brush element 300 is fixed and would not rotate while the brush assembly 10 is mounted to a sweeping machine S that is in operation. Unlike the brush element 200, brush element 300 does not have a bar element 202 that aligns and wedges in channel 106. Therefore, when brush element 300 is used, channel 106 is not required to be present and the lower portion 107b of hole 107 may be sufficient to secure brush element 300 to substrate 100. Optional wings 304 that extend from opposite sides of tube 302 interact and wedge in the side walls 109 of channel 106 to further ensure brush element 300 is fixed and would not rotate. The extension 103 provides protection of the brush element 300 mounted thereon.
Brush Assembly 10a with Brush Element 300a (Tuft)
Any number of metal cables 301 can be used as the bristle element of brush element 300a. Bristle element can be made of different material (metal wires, plastic filaments, fabric, or a combination of difference material, etc.) based on what the brush assembly 10a is being used for.
Substrate 100a is similar to substrate 100, with the hole 107a being a tapered lock bore, with the larger hole size at the top surface and the smaller hole size at the bottom surface of the substrate 100a. The hole 107a is correspondingly shaped and sized as taper lock collar 303a.
To mount brush element 300a to substrate 100a, the distal end of the cables 301 are inserted from the top surface of the substrate 100a through hole 107a. The frustoconical shape of taper lock collar 303a is wedged and secured inside the hole 107a.
When the brush assembly 10a with brush element 300a is mounted to the disk D of the sweeping machine S having a footprint, with the edge of the disk D illustrated as curve A-A in
The shapes of tube 303a and hole 107a are shown as generally tapered cylindrical. However, tube 303a and hole 107a can have different corresponding tapered shapes, such as triangular, star, polygons, etc., so long as they are correspondingly shaped and sized to allow the tube 303a to be wedged and secured inside hole 107a.
In comparison to brush assembly 10 with brush element 200/300, brush assembly 10a with brush element 300a does not require the use of a cap screw 400 and does not require any tool to assemble the brush element 300a to substrate 10a.
Brush Assembly 10b with Brush Element 200a (Bar Shape)
Brush Assembly 10c with Brush Element 200b (Bar Shape)
Brush element 200b is shown with 8 cables 201 in a row, on one layer. However, more or less number of cables 201 can be used and there can be multiple layers of cable. Instead of metal cables 201 as the bristle element, brush element 200b can use different material based on what the brush assembly 10c is being used for. For example, metal wires, plastic filaments, fabric, or a combination of different material, etc. can be use instead of metal cables 201. While the cables 201 are shown to have uniform lengths, different lengths of cables 201 can be used in brush element 200b.
Brush element 200b is mounted to substrate 100 similar to how brush element 200 is mounted. The hexagonal protrusion 205 is inserted into the lower portion 107b of hole 107, which is correspondingly sized and shaped. The upper section 204b of bar element 202b aligns and wedges in channel 106, with two faces of the hexagonal upper section 204b abutting opposing side walls 109 of channel 106. A cap screw 400 with a hex socket is inserted into hole 107 and interacts with the internal threading of hexagonal protrusion 205 to draw up and secure the brush element 200b to substrate 100. A washer 401 may be used between the cap screw 400 and substrate 100. As shown in
When the brush assembly 10c with brush element 200b is mounted to the disk D of the sweeping machine S having a footprint, with the edge of the disk D illustrated as curve A-A in
The interaction of the hexagonal upper section 204b of bar element 202b with the side walls 109 of channel 106 and the interaction of the hexagonal protrusion 205 with the lower portion 107b of hole 107 advantageously ensure the brush element 200b is fixed and would not rotate while the brush assembly 10c is mounted to a sweeping machine S that is in operation. The extension 103 provides protection of the brush element 200b mounted thereon.
The use of a hexagonal upper section 204b of bar element 202b instead of upper section 204 of bar element 202 advantageously allow the brush element 200b to be mounted at different angles relative to the channel 106.
Although the upper section 204b is shown as a hexagon shape, different polygon with less or more sides can be used (e.g. square, octagon, etc.) for a correspondingly linear channel 106. Other shapes for the upper section 204b can be used so long as it corresponds to the shape and size of the channel 106.
Brush Assembly 10 with Brush Element 300 (Tuft) In Operation
As shown in
Other methods for attaching the brush elements 200/300 to substrate 100 can be used. For example, the hexagonal protrusion 205/303 may include barbs (not shown) in addition to or instead of the hexagonal shape to be snapped/wedged into the holes 107. Another example, for brush element 300, instead of a hexagonal protrusion 303, it may be externally threaded (not shown), with the hole 107 being correspondingly internally threaded (not shown); this would allow brush element 300 to be rotatably secured to substrate 100.
The brush assembly 10 of the present invention may be used any sweeper apparatus such as a scrubber, polisher, or grinder, with the brush elements 200/300 providing secondary or tertiary actions to the intended purpose of the original brush assembly 10. By providing such secondary or tertiary actions to the original brush assembly 10, the effect provided by and the result of the brush assembly 10 is different. Some examples:
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be apparent to those of ordinary skill in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the present invention as defined by the following claims.
This application claim benefit of provisional patent application No. 63/529,683 filed on Jul. 29, 2023, which is hereby incorporated by reference.
Number | Date | Country | |
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63529683 | Jul 2023 | US |