1. Technical Field
This invention relates to a rotary cutter for a brush cutter. The invention is more particularly directed toward a rotary cutter of the type using a cylindrical drum that carries detachable cutting teeth and is rotatable about its longitudinal axis to cut brush with the teeth.
2. Background Art
Rotary cutters for brush cutters, having a cylindrical drum with cutting teeth mounted directly on the surface of the drum, are known. The cutting teeth are usually mounted on the drum through the use of tooth mounting blocks fixed to the drum surface. The teeth are usually detachably mounted on the front of the mounting blocks with the cutting portion of the tooth angled upwardly and forwardly.
The brush cutters operate in rough terrain and often encounter rocks which can cause damage to the teeth and to the mounting blocks on the drum. The teeth, at least, therefore have to be easily replaceable and should be mounted in a manner where they are at least partly protected from damage. It is known to provide rotary cutters having guard members, normally in the form of collars, extending about the circular periphery of the drum. The collars extend radially out from the drum surface a sufficient distance to protect at least the base of the teeth and the mounting blocks, which are mounted on the cylindrical surface of the drum adjacent the collars, from damage.
The collars do protect the blocks and teeth. However, with the blocks and teeth located on the surface of the drum, between the collars, maintenance and servicing is difficult. Dispersing the cut material from between the collars is also a problem with the mounting blocks in the way. In addition, with the teeth being angled upwardly and forwardly to project past the collars, the teeth are shortened each time they are sharpened and the teeth become less efficient in picking up material to be cut and chipped. With the teeth being angled upwardly and forwardly, the teeth are more liable to be damaged by bending if striking an object.
It is the purpose of the present invention to provide a rotary cutter for a brush cutter which is strong, easily maintained and repaired, and more efficient in cutting and dispersing chips, while still being protective of the cutting teeth, and the mounting blocks for the teeth, to extend their life and thus reduce costs.
The rotary cutter of the present invention employs protective collars on a cylindrical drum with the mounting blocks for the teeth mounted on the peripheral outer portion of the collars, each block mounted to, and between, two adjacent collars. The mounting of each block to, and between, two adjacent collars provides a rigid structure better able to withstand damage. The blocks are located on the collars with most of the block just below the peripheral outer edge of the collars to protect them from damage. The teeth on the mounting blocks are, at least in part, located slightly above the collars to extend in a generally tangential direction so that the cutting edge remains in an optimal operating position even after repeated sharpening.
The teeth and mounting blocks, located at the outer peripheral portion of the collars, are positioned to be easily serviced and repaired. With the blocks mounted to the collars well above the surface of the drum, a gap is formed between each mounting block and the surface of the drum, between the adjacent collars supporting the block, allowing efficient chip dispersal through the gap. To further assist dispersal of the chips, the collars can be shaped to provide clearance below and in front of the teeth to promote efficient chip dispersal and to further facilitate servicing of the teeth. With the teeth extending generally tangentially, and with there being good clearance in front and below the front of the teeth, the teeth are well suited for efficiently picking up and chipping brush as the drum rotates, and for being able to continue doing so even after repeated sharpening.
The tangential extending portion of the teeth are aligned with the mounting block in a lengthwise direction of the block so that cutting forces are transmitted to the block in compression rather than in shear or bending making the rotary cutter much stronger. The cutter is also stronger since each adjacent collar pair has at least one block mounted to, and between, them and preferably two diametrically opposed blocks mounted to, and between, the collars. Each collar of the pair also pairs with another adjacent collar and is joined to it with at least one and preferably two diametrically opposed blocks which blocks are circumferentially offset with respect to the first two blocks on the first pair of collars. This interconnection of the collars with the blocks about the cylindrical profile of the cutter strengthens the cutter structure. It also allows the radial width of the collars to be increased to allow a greater material dispersal gap to be provided under the mounting blocks without weakening the cutter.
The invention is particularly directed to a rotary cutter for a brush cutter that mounts each cutting tooth mounting block to, and between, two adjacent collars at the outer peripheral portion of the collars. The collars, and the drum they are mounted on, are preferably dimensioned to have the diameter of the collars about twice the diameter of the drum they are mounted on to provide the optimum size of cutter for efficient cutting while also providing a relatively large chip dispersal gap between each block and the drum.
The invention is further directed toward a rotary cutter for a brush cutter where the collars are provided with a first set of cut-outs in their periphery just in front of the mounting blocks to improve chip dispersal. The collars are provided with a second set of cut-outs extending rearwardly from the first set of cut-outs to receive at least a portion of the mounting blocks. The second set of cut-outs provide an abutment for the blocks adjacent the outer edge of the collars. This results in cutting forces being transferred directly from the teeth through the blocks and against the collars in compression rather than shear thereby strengthing the unit.
The invention is further particularly directed toward a rotary cutter for a brush cutter having at least the cutting portion of the cutting tooth extending generally tangentially to a radius line from the axis of rotation of the drum to the front of the mounting block. The cutting portion of the tooth is also aligned with the block to transmit cutting forces directly to the block in compression.
The invention is further particularly directed toward a rotary cutter provided with a plurality of collars on the surface of a rotary cylindrical drum, the collars equally spaced apart and extending transverse to the axis of rotation of the drum. Each adjacent pair of collars has two opposed mounting blocks mounted on, and between, the collars in the peripheral outer portion of the collars. Each collar has two additional opposed mounting blocks mounted on and between it and another adjacent collar, the two additional opposed mounting blocks circumferentially offset from the first two mounting blocks. The two additional blocks on the first collar can be circumferentially offset in one direction from the first blocks and the two additional blocks on the second collar can be circumferentially offset in the opposite direction from the first blocks.
The rotary cutter 1, as shown in
Flat collars 9, with a circular inner edge 11 and an outer edge 13 that is circular-like, are fastened to the outer surface 5 of the drum 3. The circular inner edge 11 is just slightly larger than the diameter of the drum 3 and the collars are welded to the drum surface 5 at their inner edge 11. The collars 9 normally extend transverse to the longitudinal axis 7 of the drum 3, and are equally spaced-apart along the length of the drum. The longest dimension of the each collar, along a straight line passing through the center of its circular inner edge 11, is about double the diameter of the inner edge 11 and thus about double the diameter of the drum 3. The drum 3 can, for example, be about nine and a half inches in diameter, while the longest dimension of the collar, along a straight line through the center of its inner edge can be about eighteen inches. The collars are normally spaced apart about two inches on the drum and are about one-half inch thick.
Each collar 9, as shown in
Each collar 9, except for the first and last collars, will preferably have two generally diametrically opposed first cut-outs 15. Each cut-out 15 has a leading side 17 and a trailing side 19, the leading side being the side leading on rotation of the drum. One cut-out 15 in each collar will be used with a similar cut-out in a second collar adjacent one side of the collar and the second opposed cut-out in the collar will be used with a similar cut-out in a third collar adjacent the other side of the collar. Thus collar 9A in
Each collar 9, as shown in
A mounting block 27 is mounted on and between each adjacent pair of collars 9 on the drum 3 as shown in detail in
Each mounting block 27 is sized to fit snugly between an adjacent pair of collars 9 and is located in upper peripheral portion of the collars. At least an upper portion of the block 27 is positioned at least slightly above the collars 9, above the outer edges 13, as seen in
Preferably, at least a portion of the mounting block 27 is directly supported by the adjacent collars 9 associated with the block. Each collar 9 is provided with a second, smaller cut-out 46 adjacent the trailing side 19 of each first cut-out 15 in the collars. Each block 27 can be provided with short, lateral extending arms 47 on the top, front portion of the block to support the block on the collars 9. The arms 47 are shaped to fit snugly onto the second cut-outs 46 when the block 27 is positioned between the collars 9 with the arms 47 abutting the trailing side 51 of the second cut-outs 46. When the block 27 is welded in place to the collars 9, the arms 47 are also welded to the collars in the area of the second cut-outs 46. The arms 47 transmit cutting forces to the back sides 51 of the cut-outs 46, and thus to the collars 9, directly by compression.
A cutting tooth 55 is mounted on each mounting block 27. The cutting tooth 55, as shown in
The cutting tooth 55 is positioned on the mounting block 27 with the back surfaces 69, 79 of the cutting portion 59 and the support portion 57 respectively abutting the front surface 33 of the block 27 and with the top surface 85 of the mounting portion 61 abutting the bottom surface 41 of the undercut 39 of the block 27 as shown in
When the tooth 55 is mounted onto the mounting block 27, the cutting portion 59 of the tooth is generally aligned with the top portion of the mounting block 27 and extends generally tangentially forwardly from a radius line extending from the axis 7 of the drum 3 to the front of the block 27. The cutting portion 59 could be curved slightly to have its upper surface lie on or close to the imaginary circle generated by the cutting edge of the tooth during rotation of the cutter. Cutting forces are primarily transmitted directly to the block as compression forces from the rear 67 of the cutting portion 59 abutting directly on the front 33 of the block 27. These forces are then transmitted to the collars 9, from the arms 47, as compression forces and from the block 27 as shear forces through the welds 44. The position of the cutting portion 59 allows the tooth to be sharpened without substantially changing the distance of the cutting edge 73 from the axis 7 of rotation of the cutter.
Since the peripheral edges 13 of the collars 9 are closer to the drum 5 at the leading edge 17 of the first cut-out 15 than they are at the trailing edge 19, the cutting portion 59 of the tooth 55 is above the peripheral edge 13 of the collars at the cut-out 15, providing clearance for a substantial cut as shown in
In another embodiment of the invention, as shown in
In this embodiment, the mounting block 127, a generally regular, parallelepiped, as shown in
The mounting block 127 is mounted between two adjacent collars 109, as shown in
The cutting tooth 152, shown in
With the mounting block 127 fixed to the collars 109, the tooth 152 is detachably mounted in the mounting block 127 by sliding the mounting portion 157 into the mounting hole 141 in the block until the rear of the cutting portion 155 abuts against the front surface 129 of the block as shown in
If desired, the cutting portion in all embodiments can be slightly bevelled from the top to slightly lower the cutting edge to provide a slight rake or clearance of a few degrees to the top surface of the tooth to make cutting easier. The cutting portion can be straight or slightly curved. If straight, the position of the cutting edge will slightly change each time the tooth is sharpened but not to any significant extent. While two different cutting teeth have been described, other cutting teeth can be employed. The cutting edge of the tooth, in all embodiments, is slightly wider than the distance between the outer sides of the adjacent collars the tooth is mounted on. In all the embodiments, at least fifty percent of the mounting block is mounted below the outer edge of the collars to provide protection for the block and for the portion of the tooth that it carries.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CA10/00809 | 5/28/2010 | WO | 00 | 11/25/2011 |
Number | Date | Country | |
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61217369 | May 2009 | US |