Claims
- 1. In a brush filling process employing longitudinally axially spaced rotary heads defining an axis of rotation, and brush cores, the steps that include:
- (a) releasably coupling each of three of said brush cores to two of the heads, with the cores spaced about the said axis,
- (b) rotating at least one of the heads about said axis, thereby rotating the cores between three index positions,
- (c) forming bristle receiving holes in a core at one of said positions,
- (d) controllably and interruptedly rotating the core at a second of said positions, and filling bristles into the holes in the core at said second position thereby defining filled bristles projecting from said holes,
- (e) trimming the filled bristles outwardly of the holes in a core that is rotating at a third of said positions, and coupling a drive through a particular head after stopping said rotation of all of the heads about said axis of rotation, thereby independently transmitting rotation to the core at said third position while keeping said particular head in fixed, non-rotating position,
- (f) said cores consisting of synthetic resin,
- (g) each core being annularly elongated, and including stapling the bristles to the core, within said holes, at said second position, by employing staples which are introduced into said holes after portions of the bristles are filled into the holes.
- 2. The process of claim 1 including effecting said transmitting of rotation through the particular head at a location offset from said axis of rotation defined by the heads.
- 3. The process of claim 1 including forming said forming of holes is carried out to define a sequence of holes spiraling about said axis, lengthwise of the core.
- 4. The process of claim 3 wherein said sequence of holes is defined by forming at least about 25 spiral convolutions of holes per axial foot.
- 5. The process of claim 1 including selecting said bristles from the group consisting of
- (i) steel
- (ii) natural fiber
- (iii) synthetic fiber.
- 6. The process of claim 5 including controlling said (d) step, thereby filling different bristles of different characteristics in said holes.
- 7. The process of claim 6 including forming said bristles to have different colors.
- 8. The process of claim 6 including forming said bristles to have different compositions.
- 9. The process of claim 6 wherein said controlling is carried out by forming multiple clusters of bristles, the clusters being separated lengthwise on the core.
- 10. The process of claim 1 including controlling said (b) and (c) steps, thereby selectively locating the holes, in an irregular pattern.
- 11. The process of claim 1 including effecting relative axial movement between said rotary heads, and said positions.
- 12. The process of claim 1 including effecting relative lateral movement between said cores and heads.
- 13. The process of claim 1 wherein the core is annular and elongated, and including providing a steel tube in the core in supporting relation with the core bore.
- 14. The process of claim 13 including driving staples into the core to retain the bristles to the core, the holes, and causing the staple terminals to be deflected by said steel tube.
- 15. The process of claim 1 including providing first through fifth means for respectively effecting said (a)-(e) steps.
- 16. The process of claim 15 imcluding supporting said rotary heads and said third, fourth and fifth means to effect relative axial movement between said rotary heads, and said third, fourth and fifth means.
- 17. The provess of claim 15 including effecting relative lateral movement between siad cores and heads, and said fourth means.
- 18. The process of claim 17 including providing structure effecting said relative lateral movement, said structure including jack screws associated with the heads between which elongated connecting rods extend, elevating and lowering said heads and rods relative to said fourth means which fill bristles substantially vertically into core holes, at said second position.
- 19. The process of claim 18 including elevating and lowering said third means in correspondence to elevation and lowering of a core to be drilled as effected by said jack screw elevation and lowering of said heads and rods.
- 20. The process of claim 17 wherein said structure includes supports for said rotary heads that include first and second support members which are relatively laterally movable, and providing drives connected with said support members and operating said drives, thereby controllably moving said support members, laterally.
- 21. The process of claim 20 including providing a base, and frame members on the base supporting said support members and said drives.
- 22. The process of claim 21 including providing an axially longitudinally extending screw operatively connected with at least one of said frame members and operating said screw, thereby controllably shifting said frame members axially, and relative to said third through fifth means.
- 23. The process of claim 15 including providing elongated rods, and wherein said heads include first and second heads interconnected by said elongated rods, and an auxiliary head supported on said rods between said first and second heads, said first means carried by said first and auxiliary heads.
- 24. The process of claim 23 including moving said auxiliary head lengthwise on said rods and relative to said first and second heads, thereby accommodating connection of different length cores to the first and auxiliary heads, via couplings.
- 25. The process of claim 15 including providing control means to controllably rotate the core, and operating said control means, thereby rotating the core in siad first position.
- 26. The process of claim 25 including operating the control means, thereby controllably rotating the core in said second position, and in synchronism with rotation of the core in said first position.
- 27. The process of claim 15 including providing a drive and operating sixth means to continuously rotate the core in said third position.
- 28. The process of claim 27 wherein said sixth means includes a drive operatively coupled through one of the heads to the core at siad third position, and providing said drive with a deactivated position wherein rotation of said one head is made possible.
- 29. Apparatus of claim 28 including effecting relative lateral movement between said third and fifth means, and said fourth means, thereby accommodating different diameter cores.
- 30. The process of claim 28 including simultaneously rotating the cores at said first and second positions and relative to the heads, thereby drilling said holes at circularly spaced locations, and filling bristles into said holes.
- 31. The process of claim 15 including rotating said heads between said rotary index positions.
- 32. The process of claim 31 wherein the rotary heads are horizontally axially spaced apart, and including providing axially elongated supports interconnecting the heads, to rotate therewith.
- 33. The process of claim 17 including providing drives for driving said second through fifth means, and providing and operating a master control for controlling said drives.
- 34. In a brush filling process filling bristles into cores which are cylindrical and axially longitudinally elongated, and employing rotary heads and rod means including rods, the steps including:
- (a) locating three of the rotary heads to be longitudinally spaced and positioned to have a common axis of rotation, one of the heads being axially adjustable relative to the other two, and locating said rod means including said rods to interconnect said other two heads, so that said one head is axially adjustable along the rods,
- (b) releasably and simultaneously coupling each of three of the cores to two of the heads, which include said one head and with the cores spaced about the axis, and extending in axially parallel relation,
- (c) rotating at least one of the heads about said common axis, thereby bodily rotating the three heads and three cores between three index positions, with each core maintaining its original axial orientation in each index position,
- (d) drilling bristle receiving holes in a core that is stationary at a first one of said positions,
- (e) filling bristles into the holes in a core at a second of said positions, and while that core is stationary,
- (f) trimming the bristles filled into the holes in a core, at a third of said positions, and while that core is rotating,
- (g) simultaneously rotating the cores at said first and second positions and relative to the heads, so that holes are drilled at circularly spaced locations, and bristles are filled into said holes,
- (h) said common axis of rotation being a generally horizontal axis, about which all of said heads rotate between said rotary index positions, and including maintaining the rotary heads horizontally axially spaced apart, said rod means including axially elongated supports interconnecting the heads, to rotate therewith,
- (i) said other heads including first and second heads interconnected by said elongated rods, and said one head comprising an auxiliary head which is located to be supported on said rods between said first and second heads, and moving said auxiliary head generally horizontally lengthwise on said rods and relative to said first and second heads, thereby accommodating connection of different length cores to the first and auxiliary heads, via couplings defined by said first means,
- (j) and continuously rotating the core in said third position by transmitting drive through one of the other two heads to the core at said third position, and thereafter deactivating said drive so that rotation of said one of the other two heads is then made possible.
Parent Case Info
This is a continuation of application Ser. No. 716,985 filed Mar. 28, 1985, now abandoned, which is a continuation-in-part of application Ser. No. 682,552, filed Dec. 17, 1984, now abandoned.
US Referenced Citations (8)
Foreign Referenced Citations (1)
Number |
Date |
Country |
1089360 |
Sep 1960 |
DEX |
Continuations (1)
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Number |
Date |
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Parent |
716985 |
Mar 1985 |
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Continuation in Parts (1)
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Number |
Date |
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682552 |
Dec 1984 |
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