This specification relates to a brush for an autonomous cleaning robot.
An autonomous cleaning robot can clean a floor surface as it moves across a floor surface. The robot can include a vacuum and a side brush to manipulate debris and assist in the collection of the debris by the vacuum. For example, a side brush can sweep debris into the airstream of the vacuum so the dust can more easily be collected by the robot.
This disclosure describes technologies relating to autonomous cleaning robots and different designs of auxiliary or side brushes for an autonomous cleaning robot that are operable to direct debris toward a cleaning inlet of the robot. The robot can remove debris on a floor surface through the cleaning inlet of the robot and collect this debris in a cleaning bin of the robot. The robot can include a brush, e.g., an auxiliary or side brush, that can reach debris beyond a perimeter of the robot. The side brush can contact the floor surface and then, as the side brush rotates, guide the debris toward the cleaning inlet of the robot to allow the robot to draw debris into the cleaning bin of the robot.
This disclosure provides several different examples of side brushes that can improve cleaning efficiency. In some examples, the side brushes include bristles of varying lengths that form spaces to capture and maintain contact with debris to guide the debris toward the cleaning inlet. In further examples, the side brushes may use curved blades to scoop and maintain contact with debris as the curved blades move the debris toward the cleaning inlet. And in further examples, the side brushes are vacuum-enabled, allowing the robot to generate inward or outward-directed airflows to draw debris toward the robot or to disperse debris on the floor surface.
In one aspect, a side brush for an autonomous cleaning robot movable about a floor surface includes a hub rotatably mountable to the autonomous cleaning robot such that the side brush is rotatable about a rotational axis forming a non-zero angle with the floor surface. The side brush further includes a bristle bundle attached to the hub. The bristle bundle includes a first set of bristles having a distal tip at a first distance from a center of the side brush and a second set of bristles having a distal tip at a second distance from the center of the side brush, the second distance being less than the first distance.
In another aspect, an autonomous cleaning robot includes a drive system to move the autonomous cleaning robot about a floor surface, a vacuum inlet on a bottom portion of the autonomous cleaning robot and configured to face the floor surface, and a side brush. The side brush includes a hub rotatably mountable to the autonomous cleaning robot such that the side brush is rotatable about a rotational axis forming a non-zero angle with the floor surface. The side brush further includes a bristle bundle attached to the hub. The bristle bundle includes a first set of bristles having a distal tip at a first distance from a center of the side brush and a second set of bristles having a distal tip at a second distance from the center of the side brush, the second distance being less than the first distance. The side brush is rotatable to retrieve debris on the floor surface and move the debris to from a first position to a second position, the first position being farther from the vacuum inlet than the second position.
Implementations for these aspects can include one or more of the features described below and described elsewhere in this disclosure.
In some implementations, the bristle bundle can include a third set of bristles having a distal tip at a third distance from the center of the side brush. The third distance can be less than the first distance. The first set of bristles can be positioned between the second set of bristles and the third set of bristles.
In some implementations, the side brush can further include an arm extending from the hub, the arm attaching the bristle bundle to the hub. The bristle bundle can extend from a distal end of the arm to the distal tip of the first set of bristles and the distal tip of the second set of bristles.
In some implementations, the arm and the first set of bristles can extend along a radial axis extending from the rotational axis of the side brush, and at least a portion of the second set of bristles can extend along an axis angled relative to radial axis. In some implementations, the side brush further includes a plurality of bristle bundles comprising the bristle bundle, and a plurality of arms comprising the arm. The plurality of arms can be joined to the hub at locations along the hub that are spaced apart from one another.
In some implementations, the plurality of arms can include at least four arms, and the plurality of bristle bundles can include at least four bristle bundles. Each of the at least four bristle bundles can extend from a corresponding distal end of a corresponding arm of the at least four arms.
In some implementations, the first set of bristles can extend along a radial axis extending from the rotational axis of the side brush, and the second set of bristles can surround the first set of bristles in a transverse cross-section across the radial axis.
In some implementations, a second quantity of bristles in the second set of bristles can be less than a first quantity of bristles in the first set of bristles. In some implementations, the first quantity can be 25% to 200% more than the second quantity.
In some implementations, bristles of the first set of bristles can be formed of a first material, and bristles of the second set of bristles can be formed of a second material. The first material can be less stiff than the second material.
In some implementations, the first distance can be 25% to 75% greater than the second distance.
In some implementations, the first set of bristles and the second set of bristles can define a space for retrieving debris from the floor surface.
In some implementations, the hub can be mountable to the autonomous cleaning robot such that the non-zero angle is between 70 and 90 degrees.
In some implementations, the autonomous cleaning robot can include a roller on the bottom portion of the autonomous cleaning robot, the roller adjacent to the vacuum inlet and rotatable about an axis parallel to the floor surface.
In another aspect, a side brush for an autonomous cleaning robot movable about a floor surface includes a hub rotatably mountable to the autonomous cleaning robot such that the side brush is rotatable in a direction of rotation about a rotational axis forming a non-zero angle with the floor surface, and a blade attached to the hub. The blade extends from a proximal end attached to the hub to a distal end and includes a concave surface between the proximal end of the blade and the distal end of the blade. The concave surface faces the direction of rotation.
In another aspect, an autonomous cleaning robot includes a drive system to move the autonomous cleaning robot about a floor surface, a vacuum inlet on a bottom portion of the autonomous cleaning robot and configured to face the floor surface, and a side brush. The side brush includes a hub rotatably mountable to the autonomous cleaning robot such that the side brush is rotatable in a direction of rotation about a rotational axis forming a non-zero angle with the floor surface, and a blade attached to the hub. The blade extends from a proximal end attached to the hub to a distal end and includes a concave surface between the proximal end of the blade and the distal end of the blade. The concave surface faces the direction of rotation. The side brush is rotatable to retrieve debris on the floor surface and move the debris to from a first position to a second position. The first position is farther from the vacuum inlet than the second position.
Implementations for these aspects can include one or more of the features described below and described elsewhere in this disclosure.
In some implementations, the concave surface can extend from the proximal end of the blade to the distal end of the blade along a radial axis extending through the rotational axis.
In some implementations, the blade can include a lower edge and an upper edge. The concave surface can be positioned between the lower edge and the upper edge. In some implementations, the lower edge can extend from a first end attached to the hub to a second end. An axis extending through the first end and the second end of the lower edge can form an angle between 80 and 90 degrees with the rotational axis of the side brush. In some implementations, the lower edge can include a concave portion facing the direction of rotation. In some implementations, the blade can include a first material forming at least part of the concave surface and a second material forming at least part of the lower edge. In some implementations, the blade can include bristles extending as part of the lower edge. In some implementations, the upper edge can extend from a first end attached to the hub to a second end. The distance along the rotational axis between the second end and first end of the upper edge can be between 0.1 and 2 centimeters.
In some implementations, the blade can taper inward from the distal end to the proximal end.
In some implementations, the side brush can further include a plurality of blades attached to the hub. The blade can correspond to a first of the plurality of blades. In some implementations, the plurality of blades can include two blades. The blade can correspond to a first of the two blades. The first of the two blades and a second of the two blades can extend away from the hub in opposite directions.
In some implementations, the autonomous cleaning robot can further include a roller on the bottom portion of the autonomous cleaning robot. The roller can be adjacent to the vacuum inlet and rotatable about an axis parallel to the floor surface.
In another aspect, an autonomous cleaning robot includes a drive system to move the autonomous cleaning robot about a floor surface, a cleaning head on a bottom portion of the autonomous cleaning robot, a side brush on the bottom portion of the autonomous cleaning robot, and a vacuum system in pneumatic communication with the opening. The cleaning head is configured to direct debris from the floor surface into the autonomous cleaning robot as the autonomous cleaning robot moves about the floor surface. The side brush is rotatable about a rotational axis forming a non-zero angle with a floor surface, and the side brush comprising an opening.
In another aspect, a side brush for an autonomous cleaning robot movable about a floor surface includes a hub rotatably mountable to the autonomous cleaning robot such that the side brush is rotatable in a direction of rotation about a rotational axis forming a non-zero angle with the floor surface and an arm including an opening at a distal end of the arm. An interior portion of the arm is configured to form part of an air pathway between the opening of the side brush and a vacuum system of the autonomous cleaning robot when the hub is mounted to the autonomous cleaning robot.
Implementations for these aspects can include one or more of the features described below and described elsewhere in this disclosure.
In some implementations, the autonomous cleaning robot can include an air pathway between the opening of the side brush and the vacuum system. The vacuum system can be configured to draw air from an environment of the autonomous cleaning robot, through the opening, and into the vacuum system. In some implementations, the side brush can include a filter in the air pathway.
In some implementations, the autonomous cleaning robot can include an air pathway between the opening of the side brush and the vacuum system. The vacuum system can be configured to draw air from an environment of the autonomous cleaning robot and through the vacuum system and eject the air out of the opening of the side brush.
In some implementations, the side brush can include a hub rotatably mounting the side brush to the bottom portion of the autonomous cleaning robot, and a plurality of arms extending outwardly from the hub. A distal end of an arm of the plurality of arms can define the opening. In some implementations, the arm can be hollow, and an interior portion of the arm can form part of an air pathway between the opening of the side brush and the vacuum system. In some implementations, the arm can be detachable from the hub. In some implementations, at least part of the arm can extend beyond an outer perimeter of the bottom portion of the autonomous cleaning robot such that the distal end of the arm and the opening are positioned outside of the outer perimeter of the bottom portion of the autonomous cleaning robot.
In some implementations, the side brush includes a plurality of openings including the opening. The vacuum system can be in pneumatic communication with each of the plurality of openings. In some implementations, the plurality of openings comprises three or more openings.
In some implementations, the side brush includes a filter in the air pathway.
In some implementations, the vacuum system can be in pneumatic communication with a vacuum inlet of the cleaning head.
In some implementations, the vacuum system can be a first vacuum system, and the autonomous cleaning robot can include a second vacuum system in pneumatic communication with a vacuum inlet of the cleaning head.
Advantages of the systems and methods described in this disclosure may include those described below and elsewhere in this disclosure. The side brush may increase the cleaning efficiency of the autonomous cleaning robot. For example, cleaning efficiency may be increased by using a side brush designed to carry debris to the debris collection apparatus of the robot more consistently and accurately, e.g., without flicking the debris away from the side brush, projecting the side brush upwardly, or otherwise causing debris to experience dynamic motion that can make collection of debris by the cleaning inlet of the robot more difficult. In some examples, the side brush may form a geometry, e.g., formed from bristles of the side brush, the bundles of the side brush, or from one or more blades of the side brush, that causes debris that contacts the side brush to maintain contact with the side brush as the side brush rotates. In embodiments in which the geometry is formed from bristles, the bristles at least partially define a pocket or space that retrieves debris and keeps the debris from being projected away from the side brush. In embodiments in which the geometry is formed from blades, the blades can include sloped and curved surfaces that tend to maintain contact with the debris along the surfaces. And in some embodiments, rather than relying on specific geometry to prevent debris from being projected away from the side brush, the side brush is integrated into a vacuum system that allows the side brush to be operated to either disperse debris on a portion of the floor surface with airflow so that the cleaning inlet can access the debris at another portion of the floor surface or to draw debris in toward the side brush to allow the side brush to direct the debris toward the cleaning inlet of the robot. Specifically, if used to disperse debris, the side brush can be used to generate an airflow to disperse the debris from regions that the robot would otherwise be unable to access, e.g., over an area that the side brush or the robot cannot physically contact.
In some embodiments, a side brush may include brush bristles of varying lengths that bring debris to the collection apparatus of the robot. Some debris may be collected more efficiently with different arrangements of bristles. In some examples, the profile of the bristles can form a geometry that captures debris that the side brush contacts, and then allows the debris to be guided to the debris collection apparatus of the robot.
Furthermore, the side brush can allow the robot to access debris on the floor surface beyond the perimeter of the robot, and can have configurations that may allow the robot to collect debris over an area of the floor surface that extends to an edge of an obstacle along the floor surface. Such a configuration could allow the robot to access debris near the obstacle more effectively.
The details of one or more embodiments of the subject matter described in this specification are set forth in the accompanying drawings and the description below. Other potential features, aspects, and advantages will become apparent from the description, the drawings, and the claims.
Referring to
In some embodiments (e.g., such as embodiments of side brushes discussed with respect to
The robot 100 is a household robot that has a small profile so that the robot 100 can fit under furniture within a home. For example, a height (shown in
Referring to
The robot 100 includes a drive system 110 including one or more drive wheels. The drive system 110 further includes one or more electric motors. The housing infrastructure 108 supports electrical circuitry of the robot 100, including at least a controller 109, within the robot 100.
The drive system 110 is operable to propel the robot 100 across the floor surface 200. The robot 100 can be propelled in a forward drive direction F or a rearward drive direction R. The robot 100 can also be propelled such that the robot 100 turns in place or turns while moving in the forward drive direction F or the rearward drive direction R. In the example depicted in
The controller 109 is configured to operate the robot 100 during an autonomous cleaning operation constituting a sequence of one or more, possibly repeated, operation behaviors, including a coverage behavior and an obstacle following behavior. For example, the robot 100 may perform an autonomous cleaning operation in an environment having an interior portion contained by a perimeter enclosing the interior portion. The perimeter of an interior portion is defined by obstacles, e.g., furniture, wall surfaces, etc., in the environment. During the autonomous cleaning operation, the robot 100 executes a sequence of behaviors to clean the floor surface of the environment. In the coverage behavior, the robot 100 traverses the floor surface to clean the interior portion of the enclosed environment. For example, a robot 100 executing coverage behavior moves back-and-forth across the environment, turning in response to detection of the perimeter of the enclosed environment, e.g., using obstacle detection sensors of the robot 100. In the obstacle following behavior, a robot 100 moves along an obstacle and hence along the perimeter of the environment to clean the perimeter.
The cleaning head 170 can vary in embodiments. In some embodiments, the cleaning inlet 117 of the cleaning head 170 is in pneumatic communication with a vacuum system configured to draw debris into the robot 100 through the cleaning inlet 117. In some embodiments, the cleaning head 170 can include one or more rotatable members that rotate to direct debris through the cleaning inlet 117 into an interior of the robot 100. In further embodiments, the robot 100 can include both a vacuum system and one or more rotatable members.
In the example depicted in
As shown in
The vacuum system 119 is operable to generate an airflow through the cleaning inlet 117 between the rotatable members 118 and into the debris bin 124. The vacuum system 119 includes an impeller and a motor to rotate the impeller to generate the airflow. The vacuum system 119 cooperates with the rotatable members 118 to draw debris 210 from the floor surface 200 into the debris bin 124. In some cases, the airflow generated by the vacuum system 119 creates sufficient force to draw debris 210 on the floor surface 200 upward through the gap between the rotatable members 118 into the debris bin 124. In some cases, the rotatable members 118 contact the floor surface 200 to agitate the debris 210 on the floor surface 200, thereby allowing the debris 210 to be more easily ingested by the airflow generated by the vacuum system 119.
The rotatable members 118 are each disposed in the forward portion 122 of the robot 100. This enables the widths of the rotatable members 118 to extend along a greater portion of a maximum width of the robot and closer to the front of the robot 100, e.g., as compared to cases in which brushes are disposed in narrower portions of the semicircular rearward portion 121 of the robot 100 or located near the center of the robot 100 near the wheels 112. While a diameter of the semicircular rearward portion 121 of the robot 100 corresponds to an overall width of the robot 100, the forward portion 122 has a width that corresponds to the overall width of the robot 100 through nearly an entire length of the forward portion 122, e.g., through at least 90% or more of the length of the forward portion 122. In this regard, in some embodiments, the rotatable members 118 are disposed only in the forward portion 122 of the robot 100 so that the rotatable members 118 can extend across a greater portion of the overall width of the robot 100. The overall width is between, for example, 20 centimeters and 40 centimeters (e.g., between 20 centimeters and 30 centimeters, between 25 centimeters and 35 centimeters, between 30 centimeters and 40 centimeters, or about 30 centimeters). The rotatable members 118 extend across a width that is between, for example, 15 centimeters and 35 centimeters (e.g., between 15 centimeters and 25 centimeters, between 20 centimeters and 30 centimeters, between 25 centimeters and 35 centimeters, or about 25 centimeters). The width for the rotatable members 118 is 60% to 90% of the overall width of the robot 100 (e.g., between 60% and 80%, between 65% and 85%, between 70% and 90%, between 75% and 90%, between 80% and 90%, or about 75% of the overall width of the robot 100).
The electrical circuitry includes, in addition to the controller 109, a sensor system with one or more electrical sensors, for example. The sensor system, as described herein, can generate a signal indicative of a current location of the robot 100, and can generate signals indicative of locations of the robot 100 as the robot 100 travels along the floor surface 200. The controller 109 is configured to execute instructions to perform one or more operations as described herein.
The sensor system can further include a debris detection sensor 147 for detecting debris on the floor surface 200. The debris detection sensor 147 can be used to detect portions of the floor surface 200 in the space that are dirtier than other portions of the floor surface 200 in the space. In some embodiments, the debris detection sensor 147 (shown in
The debris detection sensor 147 can be an optical sensor configured to detect debris as it passes through the suction pathway 145. Alternatively, the debris detection sensor 147 can be a piezoelectric sensor that detects debris as the debris impacts a wall of the suction pathway 145. In some embodiments, the debris detection sensor 147 detects debris before the debris is ingested by the robot 100 into the suction pathway 145. The debris detection sensor 147 can be, for example, an image capture device that captures images of a portion of the floor surface 200 ahead of the robot 100. The image capture device can be positioned on a forward portion of the robot 100 can be directed in such a manner to detect debris on the portion of the floor surface 200 ahead of the robot 100. The controller 109 can then use these images to detect the presence of debris on this portion of the floor surface 200.
The one or more electrical sensors are configured to detect features in an environment of the robot 100, such as objects, obstacles, features of the floor surface 200, features on walls in the environment. Detection of these features can be used as input for the controller 109 to control navigation of the robot 100 about the floor surface 200.
Referring to
Referring to
The ranging sensor 105 is mounted on the forward portion 122 of the robot 100. The ranging sensor 105 can be mounted in or behind a bumper and can be protected by a transparent window. In some embodiments, the ranging sensor 105 includes a first light emitter and a second light emitter. The first light emitter can project light along a first line in the environment, and the second light emitter can project light along a second line in the environment. For example, the first light emitter can be angled downward to project light onto the floor surface 200, and the second light emitter can be angled upward to project light above the floor surface 200. The first light emitter can be configured to project its light beam at a downward oblique angle (relative to horizontal) to intersect the floor surface 200, and the second light emitter can be configured to project its structured light at an upward oblique angle (relative to horizontal) to intersect objects above the floor surface 200. The ranging sensor 105 can include a light detector to detect reflections of the light projected by the first light emitter and the light projected by the second light emitter.
The sensor system includes a bumper system including a bumper 107 (e.g., part of the housing infrastructure 108) and one or more bump sensors that detect contact between the bumper 107 and obstacles in the environment. The bumper 107 forms part of the housing infrastructure 108. For example, the bumper 107 can form the side surfaces and the forward surface of the forward portion 122 of the robot 100. The sensor system, for example, can include the bump sensors 139a, 139b. The bump sensors 139a, 139b can include break beam sensors, capacitive sensors, or other sensors that can detect contact between the robot 100, e.g., the bumper 107, and objects in the environment. In some embodiments, the bump sensor 139a can be used to detect movement of the bumper 107 along the fore-aft axis FA (shown in
The sensor system further includes an image capture device 140, e.g., a camera, on a top portion of the housing infrastructure 108. The image capture device 140 generates digital imagery of the environment of the robot 100 as the robot 100 moves about the floor surface 200. The image capture device 140 is angled in an upward direction, e.g., angled between 30 degrees and 80 degrees from the floor surface 200 about which the robot 100 navigates. The camera, when angled upward, is able to capture images of wall surfaces of the environment so that features corresponding to objects on the wall surfaces can be used for localization.
The sensor system can further include sensors for tracking a distance traveled by the robot 100. For example, the sensor system can include encoders associated with the motors 114 for the drive wheels 112, and these encoders can track a distance that the robot 100 has traveled. In some embodiments, the sensor system includes an optical sensor facing downward toward a floor surface. The optical sensor can be an optical mouse sensor. For example, the optical sensor can be positioned to direct light through the bottom surface 113 of the robot 100 toward the floor surface 200. The optical sensor can detect reflections of the light and can detect a distance traveled by the robot 100 based on at least changes in floor features as the robot 100 travels along the floor surface 200.
An edge following sensor 148 of the robot 100 can be used to detect an obstacle on a lateral side of the robot 100. The edge following sensor 148, in this regard, is also an obstacle detection sensor. The edge following sensor 148 can be, for example, an optical sensor, an ultrasonic sensor, or another ranging sensor that is used to detect the obstacle. The edge following sensor 148 can generate signals indicative of a distance of the detected obstacle from the robot 100. These signals can be used by the controller 109 to navigate the robot 100 in an edge following mode in which the robot 100 is controlled to follow an edge of the obstacle on the floor surface 200 while maintaining a distance between the robot 100 and the obstacle, e.g., between a lateral side of the robot 100 on which the edge following sensor 148 is positioned and the edge of the obstacle.
In further embodiments, the robot 100 can include other obstacle detection sensors positioned around a periphery of the robot 100. For example, in addition to the ranging sensor 105, the robot 100 can include one or more proximity sensors on a front portion of the robot 100. The proximity sensors can also be used to detect obstacles forward of the robot 100.
As described herein, the robot 100 further includes the side brush 150 (also referred to as a corner brush when placed in a corner), which is rotatable to direct debris toward the cleaning head 170 of the robot 100 so that the cleaning head 170 can collect the debris in the debris bin 124. The example side brush 150 depicted in
The controller 109 is configured to operate the motor 152 to rotate the side brush 150. The side brush 150 extends across a width between 2 centimeters and 12 centimeters (e.g., between 2 centimeters and 12 centimeters, between 2 centimeters and 4 centimeters, between 4 centimeters and 12 centimeters, between 6 centimeters and 10 centimeters, between 7 centimeters and 9 centimeters, about 3 centimeters, or about 8 centimeters). The width of the side brush 150 is between 15% and 35% of the width of the robot 100 (e.g., between 15% and 25%, between 20% and 30%, between 25% and 35%, or about 25% of the width of the robot 100). The width is between 5% and 40% of the width of the cleaning head 170 (e.g., between 5% and 15%, between 10% and 20%, between 20% and 30%, between 25% and 35%, between 30% and 40%, about 10%, or about 30% of the width of the cleaning head 170). A portion of the width of the cleaning head 170 that overlaps the width of the side brush 150 is between, for example, 0.5 centimeters and 5 centimeters (e.g., between 0.5 and 1.5 centimeters, between 1.5 centimeters and 4 centimeters, between 2 centimeters and 4.5 centimeters, between 2.5 centimeters and 5 centimeters, about 1 centimeter, or about 2.5 centimeters).
The side brush 150 is located proximate one of the lateral sides 142a, 142b of the robot 100. In the example depicted in
The side brush 150 is also located proximate the forward surface 141 such that at least a portion the side brush 150 extends beyond the forward surface 141 of the robot 100 during rotation of the side brush 150. In some examples, the center of the side brush 150 is mounted between 1 and 5 centimeters from the forward surface 141 (e.g., between 1 and 3 centimeters, between 2 and 4 centimeters, between 3 and 5 centimeters, or about 3 from the forward surface 141). The side brush 150 extends beyond the forward surface 141 by between 0.25 centimeters and 2 centimeters (e.g., at least 0.25 centimeters, at least 0.5 centimeters, at least 0.75 centimeters, between 0.25 centimeters and 1.25 centimeters, between 0.5 centimeters and 1.5 centimeters, between 0.75 centimeters and 1.75 centimeters, between 1 centimeter and 2 centimeters, about 1 centimeter, or about 0.75 centimeters).
In the case in which the side brush 150 is proximate both the lateral side 142a and the forward surface 141, the side brush 150 is thus located proximate a corner portion 125 of the robot 100, the corner portion 125 being defined by one of the lateral sides 142a, 142b and the forward surface 141. In some cases, the corner portion 125 includes a rounded portion connected by a lateral side 142a or 142b and the forward surface 141, with a segment of the corner portion 125 defined by a lateral side 142a or 142b and a segment of the forward surface 141 forming substantially a right angle. The corner portion 125 can fit into corresponding corner geometries found in a home, e.g., defined by obstacles. For example, the corner portion 125 can fit into corresponding right-angled geometries defined by obstacles in the home. By being positioned such that at least a portion of the side brush 150 extends beyond both the forward surface 141 and a lateral side 142a or 142b, the side brush 150 can easily access and manipulate debris on a floor surface outside of a region directly beneath the robot 100.
Referring to
The bristle bundles 420 are attached to the hub 410 via the arms 421. This disclosure describes features of the bundle 420a and the arm 421a. The number of bristle bundles and arms can vary in embodiments. For example, in some embodiments, the side brush 400 can include one, two, three, five, six, or more, bristle bundles and arms. The bundles 420b, 420c, 420d and the arms 421b, 421c, 421d can have features similar to those described with respect to the bundle 420a and the arm 421a below.
Referring to
The first, second, and third distances 471, 472, 473 for the sets of bristles 431, 432, and 433 can vary in embodiments. In some embodiments, the second and third distances 473 can be equal to one another. In some embodiments, the first distance 471 is 25% to 75% (e.g., 25% to 50%, 40% to 60%, 50% to 75%, etc.) greater than the second distance 472. The first distance 471 can be between 3 and 10 centimeters, and the second and third distances can be between 1 and 5 centimeters.
The bristle bundle 420a is attached to the side brush 400 via the arm 421a extending from the hub 410. An arm 421a is attached to a bristle bundle 420a to the hub 410 such that bristle bundle 420 extends from a distal end of the arm 421a to the distal tips of the bristles 430 of the bundle 420. A proximal end of the arm 421a is attached to the hub 410.
The arm 421a may extend radially outward from the axis of rotation of the side brush 400. In some embodiments, the arm 421a may further extend downwardly toward the floor surface, e.g., forming an angle between 5 and 45 degrees with a horizontal axis. The arm 421a may also extend at an angle relative to a radial axis, e.g., forming an angle between 5 and 15 degrees.
The arm 421a tightly surrounds the bristle bundle 420a at proximal ends of the bristles of the bristle bundle 420a. The first set of bristles 431 of the bristle bundle 420a corresponds to a central set of bristles of the bristle bundle 420a. The second and the third sets of bristles 432, 433 are positioned radially outwardly from a center of the arm 421 relative to the first set of bristles 431, which are positioned at the center of the arm 421.
The configurations of the sets of bristles 431, 432, 433 define one or more spaces for retrieving debris as the side brush 400 rotates. For example, in the example shown in
The number of bristles 430 in a bristle bundle 420 of a side brush 400 may range from 20 to 200. The first, second, and third sets of bristles 431, 432, 433 contain first, second, and third quantities of bristles, respectively. The first set of bristles 431 may be more numerous than the second set of bristles 432, the third set of bristles 433, or the sum of the second and third sets of bristles 432, 433. For example, the second quantity of bristles in the second set of bristles 432 is less than the first quantity of bristles in the first set of bristles 431. For example, the first quantity is 25% to 200% more than the second quantity and 25% to 200% more than the third quantity. The second and third sets of bristles 432, 433 may have the same number of bristles. The first quantity can be equal to the sum of the second and third quantities.
The first, second, and third sets of bristles 431, 432, 433 of the side brush 400 may be formed of materials having different properties. The first set of bristles 431 can be formed of a first material (e.g., a first polymer), the second set of bristles 432 can be formed of a second material (e.g., a second polymer). The first material can be less stiff than the second material. The lower stiffness of the first set of bristles 431 can further facilitate retrieval of debris and reduce the force imparted by the first set of bristles 431 on debris, thereby reducing the likelihood of the debris being propelled by the first set of bristles 431.
Referring to
Referring to
In the example depicted in
The blade 620b can have features similar to those described with respect to the blade 620a below. Referring to
The concave surface extends from the proximal end 626 of the blade 620a to the distal end 628 of the blade 620a along a radial axis 670 extending through a rotational axis 672 of the side brush 600, e.g., the rotational axis 672 through a center 650 of the side brush 600). The concave surface 621 of the blade 620 is formed between the proximal end 626 of the blade 620a and the distal end 628 of the blade 620a such that the concave surface 621 faces a direction of rotation 665 (shown in
Referring to
The lower edge 624 extends from a first proximal end 624a attached to the hub 610 to a second distal end 624b. Referring back to
The upper edge 623 extends from a first proximal end 623a attached to the hub 610 to a second distal end 623b. The upper edge 623 extends from the hub 610 at an angle such that the distance between the lower edge 624 and the upper edge 623 of the blade 620a (shown on blade 620a in
The distance from the hub 610 to the second end 623b of the upper edge 623 can be between, for example, 2 and 10 cm, e.g., between 2 and 3 centimeters, 2 and 5 centimeters, 2 and 7 centimeters, etc. For example, the distance between the second end 623b and the first end 623a along the rotational axis 672 is between 0.1 and 2 centimeters and the distance between the first end 623a and the second end 623b along the radial axis 670 is between 2 and 10 centimeters. In some embodiments, the second end 623b of the upper edge 623 may extend farther from the hub 610 than the second end 624b of the lower edge 624 such that the distal edge 625 (shown in
The concave surface 621 of the blade 620a can have a curvature profile that changes along the radial extension of the blade 620a from the rotational axis 672. In the example shown in
Referring also to
The overhang portion 630 may vary in size along the radial extension of the blade 620a, as shown in the comparison between the overhang portion 630 in
The side brush 600 and other blade configuration-based side brushes may vary in embodiments.
For example, the number of blades for the side brush may vary. While
The geometry of a blade 620 may also vary. In some embodiments, a blade 620 may extend from the hub 610 such that the upper edge 623 and lower edge 624 may extend at various angles from the hub 610, and the distal edge 625 may form various angles with the rotational axis 672. The upper edge 623, lower edge 624, and distal edge 625 may have various curvature profiles, e.g., one or more of the edges may arc and the curvature of the arc may vary along the radial extension of the blade 620. In some embodiments, the concave surface 621 of a blade 620 may have various curvature profiles. For example, the concave surface 621 may have zero concavity and be a flat surface.
The material of the blades may also vary in embodiments. For example, the blades 620 can be formed of different materials, e.g., metals, plastics, etc. Different portions of a blade 620 may also be formed of different materials. For example, at least part of the concave surface 621 of the blade 620 may be formed with a first material and at least part of the lower edge 624 may be formed by a second material. The lower edge 624 may be formed of a material that reduces friction between the lower edge 624 and the floor surface as the side brush 600 rotates. For example, the lower edge 624 can be formed of or lined with microfiber, polytetrafluoroethylene, or another low-friction material.
The blades 620 can include features that enhance the sweeping capability of the blades 620. In some embodiments, the blades 620 can include bristles that allow the side brush 600 to more easily engage debris and direct the debris toward the cleaning inlet 702. For example, bristles may extend from the blade 620 as part the lower edge 624 of the blade 620. The bristles can be bundled in ways described with respect to the side brush 400.
Referring to
The hub 810 includes an interface 816 at a top portion 814 of the hub 810. The interface 816 is a mechanical interface for engaging the hub 810 to the actuator 910 and a pneumatic interface for engaging air conduits in the hub 810 to a vacuum system 950 of the robot 100 (e.g., similar to the vacuum system 119 shown in
In the example shown in
By way of example, the arm 820a includes a first end 823 and a second end 824. The first end 823 is attached to the hub 810, e.g., to the bottom portion 812 of the hub 810, and the second end 824 is a free end of the arm 820a.
In some embodiments, the conduit 825 has a uniform diameter through an entire length of the conduit 825. The diameter can be between 0.1 and 1 centimeter, e.g., between 0.1 and 0.5 centimeters, between 0.3 and 0.7 centimeters, between 0.5 and 0.9 centimeters, etc. A length of the arm 820a can be between 2 and 6 centimeters, e.g., between 2 and 4 centimeters, between 3 and 5 centimeters, between 4 and 6 centimeters, etc.
In some embodiments, the side brush 800 can include one or more filters along one or more locations along the airflow pathway 850. For example, the side brush 800 can include a filter 860 that is integral to the arm 820a. The filter 860 can be positioned within the conduit 825, e.g., proximate the first end 823, proximate the second end 824, or at a location toward a longitudinal center of the conduit 825. In examples in which the filter 860 is integral to the arm 820a, the filter 860 may be non-removable from the arm 820a. The arm 820a in its entirety—including the filter 860—can be removed from the side brush 800 and replaced to allow for replacement of the filter 860.
In examples in which the arms 820a has the filter 860, the filter 860 can prevent small debris and dust from clogging the airflow pathway 850. The arm 820a, for example, can include multiple filtering mechanisms for preventing debris from clogging the airflow pathway 850. A first filtering mechanism corresponds to the relatively small size of the conduit 825, which can prevent larger debris from entering the airflow pathway 850. A second filtering mechanism corresponds to the filter 860, which can prevent finer debris from entering the airflow pathway 850. The first filtering mechanism thus can prevent debris having a size larger than a diameter of the conduit 825 from entering the airflow pathway 850. The second filtering mechanism can prevent debris having a size larger than 0.1 to 1 millimeter from entering the airflow pathway 850. In embodiments in which the vacuum system 950 corresponds to the vacuum system for the cleaning head 905, a third filtering mechanism corresponding to a filter of the robot 100 (e.g., a high efficiency particulate air (HEPA) filter) may be present.
This disclosure describes features of the arm 820a. Each of the arms 820b, 820c, 820d, 820e is similar to the arm 820a and has features similar to those described with respect to the arm 820a. The arms 820b, 820c, 820d, 820e can differ from the arm 820a in that the arms 820b, 820c, 820d, 820e have first ends that are attached to the hub 810 at locations different from the location at which the first end 823 of arm 820a is attached to the hub 810. In embodiments in which the arms have individual filters, each of the arms 820b, 820c, 820d, 820e can have a corresponding filter.
Referring to
The vacuum system 950 (shown in
In some embodiments, the inlet corresponds to the openings 822. The vacuum system 950 generates an airflow through the airflow pathway 850 by drawing air through the openings 822 and into the air pathway. The vacuum system 950 then expels the airflow through an exhaust of the robot 100 into the environment. In such a configuration, the airflow generated by the vacuum system 950 causes air to be drawn into the openings 822, and this air can carry debris on the floor surface toward the openings 822 and thereby toward the side brush 800.
In some embodiments, the inlet corresponds to an opening of the robot 100 distinct from the openings 822. The vacuum system 950 is configured to draw air from an environment of the robot 100, through the vacuum system 950, and out of the openings 822 of the side brush 800. The vacuum system 950 generates an airflow through the airflow pathway 850 by drawing air through the opening distinct from the openings 822 and expels the airflow through the openings 822 into the environment. In such a configuration, the airflow generated by the vacuum system 950 causes air to be expelled from the openings 822, and this air disperse debris on the floor surface. The dispersion of debris can move the debris away from portions of the floor surface where the debris would otherwise be inaccessible by the cleaning head 905, e.g., locations where the debris cannot be physically contacted by the side brush 800 or locations where the debris cannot be reached by the cleaning head 905.
In some embodiments, the vacuum system for the side brush 800 corresponds to the same vacuum system for the cleaning head of the robot 100, and in other embodiments, the vacuum system for the side brush 800 is independent of the vacuum system for the cleaning head of the robot 100. For example, in some embodiments, a single vacuum system, e.g., the vacuum system 950, is used for generating the airflow for the side brush 800 and for generating the airflow for the cleaning inlet of the cleaning head 905. In other embodiments, the vacuum system 950 for the side brush 800 can be a first vacuum system, and the robot 100 can include a second vacuum system in pneumatic communication with the cleaning inlet of the cleaning head 905.
During operation of the robot 900, the robot 900 can use the side brush 800 to sweep debris toward the cleaning head 905 and to generate airflow to disperse debris on the floor surface or to draw debris toward the side brush 800. To rotate the side brush 800, the robot 900 can selectively operate the actuator 910. The motor 910 can rotate the side brush 800 in a rotational direction 930.
To generate the airflow, the robot 900 can selectively operate the vacuum system 950. In embodiments in which the robot 900 has valves 880, 890, the robot 900 can operate selectively operate the valves 880, 890 to control whether airflow is generated for the side brush 800, the cleaning head 905, or both the side brush 800 and the cleaning head 905. Referring briefly back to
Referring back to
In some embodiments, a sensor system of the robot 900 can detect when a portion of the floor surface is inaccessible by the robot 900. The robot 900 can include, for example, a camera (e.g., the image capture device 140 shown in
The side brush 800 and other vacuum system-based side brushes may vary in embodiments.
For example, the number of arms for the side brush may vary in embodiments. While
The geometry of the arms 820 may also vary in embodiments. The arms 820 can include features that enhance the sweeping capability of the arms 820. For example, the arms 820 can form geometries similar to the blades of the side brush 600. In other embodiments, the arms 820 can include bristles that allow the side brush 800 to more easily engage debris and direct the debris toward the cleaning head 905. The bristles can be bundled in ways described with respect to the side brush 400.
The material of the arms may also vary in embodiments. For example, the arms 820 can be formed of a flexible polymer material.
A number of embodiments have been described. While this specification contains many specific embodiment details, these should not be construed as limitations on the scope of what is being claimed, which is defined by the claims themselves, but rather as descriptions of features that may be specific to particular embodiments of particular inventions. It will be understood that various modifications may be made.
Certain features that are described in this specification in the context of separate embodiments can also be implemented in combination in a single embodiment. Conversely, various features that are described in the context of a single embodiment can also be implemented in multiple embodiments separately or in any suitable subcombination. Moreover, although features may be described above as acting in certain combinations and even initially be claimed as such, one or more features from a claimed combination can in some cases be excised from the combination, and the claim may be directed to a subcombination or variation of a subcombination.
While the side brush 150 is depicted as extending beyond the forward surface 141 and the lateral side 142a of the robot 100, in some embodiments, the side brush 150 extends beyond only the forward surface 141 of the robot 100 or only the lateral side 142a of the robot 100. While the side brush 150 is shown as being positioned proximate the lateral side 142a of the robot 100, in some embodiments, the corner brush can be positioned instead on the lateral side 142b of the robot 100. For example, one of the side brushes is located proximate the lateral side 142a, while the other of the side brushes is located proximate the lateral side 142b.
While the robot 100 is depicted in
While the robot 100 is shown and described as being substantially rectangular in its forward portion 122 and substantially semicircular in its rearward portion 121, the robot may have a perimeter that forms other shapes. For example, in some embodiments, a perimeter of the robot 100 has a square or rectangular shape. In some embodiments, a perimeter of the robot 100 has a circular shape.
While the cleaning head 170 of the robot 100 is generally described with two rotatable members 118 and a vacuum system 119, in some embodiments the robot 100 may also have zero, one, or three rotatable members, and may independently have or not have a vacuum system. For example, in some embodiments the robot 100 may have a vacuum system but no rotatable member, while in other embodiments the robot 100 may have one or more rotatable members but no vacuum system. In some embodiments a rotatable member may have bristles attached to it. The robot 100 includes a cleaning pad, e.g., a wet or dry wipe, in place of a rotatable member and a cleaning inlet. The cleaning pad may retrieve debris, and the side brush may be used to direct debris toward the cleaning pad.
While the side brushes 400, 600, and 800 are embodiments that show particular features as described herein, a side brush may have a combination of debris-manipulating components. For example, an embodiment of a side brush may include one or more bristle bundles 420, one or more blades 620, one or more vacuum tube arms 820, or a combination thereof, such that each is attached to the hub of the same side brush at various locations and as described herein independently. Furthermore, a debris-manipulating arm of the side brush may combine one or more aspects of one or more of the side brushes 400, 600, 800. In some embodiments a side brush may have, for example, one or more blades 620 with bristles 430 attached to the one or more blades, one or more bristle bundles integrated with a vacuum tube arm 820, one or more blades 620 integrated with a vacuum tube arm 820, or some other combination of the features described with respect to the side brushes 400, 600, 800.
Accordingly, other embodiments are within the scope of the claims.
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20220395154 A1 | Dec 2022 | US |