It is commonplace to apply glutinous substances, such as sealants, adhesives, and fillers, to surfaces of structures or other objects for purposes of sealing, corrosion resistance, and/or fixation, among others. However, surface application of glutinous substances in an efficient, predictable, and uniform manner using manual techniques is difficult and time consuming.
Accordingly, apparatuses and methods, intended to address at least the above-identified concerns, would find utility.
The following is a non-exhaustive list of examples, which may or may not be claimed, of the subject matter according to the present disclosure.
One example of the subject matter according to the present disclosure relates to a brush for delivering a glutinous substance to a workpiece from an end-effector. The brush comprises a body having a rotational axis. The body comprises a first end, a second end, opposite the first end, and a channel, comprising an axial inlet and an outlet. The axial inlet is at the first end of the body and is coaxial with the rotational axis. The brush also comprises bristles, extending from the body so that the bristles are not parallel to the rotational axis of the body.
Another example of the subject matter according to the present disclosure relates to a method of making a brush. The method comprises attaching bristles to a body such that the bristles are not parallel to a rotational axis of the body. The body comprises a first end, a second end, opposite the first end, and a channel, comprising an axial inlet and an outlet. The axial inlet is at the first end of the body and is coaxial with the rotational axis. The method also comprises removing first portions of at least a plurality of the bristles to form a thatch, comprising a frusto-conical portion and a cylindrical portion.
Yet another example of the subject matter according to the present disclosure relates to a method of delivering a glutinous substance to a workpiece from an end-effector. The workpiece comprises a first surface, a second surface, spaced a normal distance from the first surface, and a third surface, separating the first surface from the second surface. The method comprises using the end-effector to rotate a brush relative to the workpiece about a rotational axis. The brush comprises a body, comprising a first end, a second end, opposing the first end, and a channel, comprising an axial inlet and an outlet. The axial inlet is at the first end of the body and is coaxial with the rotational axis. The brush also comprises bristles, extending from the body so that the bristles are not parallel to the rotational axis of the body. The bristles are arranged into a thatch, comprising a frusto-conical portion, a cylindrical portion, a boundary between the frusto-conical portion and the cylindrical portion, and a crown, which is opposite the first end of the body. The cylindrical portion of the thatch terminates at the crown of the thatch. The method also comprises, while rotating the brush relative to the workpiece about the rotational axis, urging the glutinous substance from the end-effector through the channel of the body of the brush from the axial inlet of the channel to the outlet of the channel, into contact with the thatch. Additionally, the method comprises using the end-effector to position the brush relative to the workpiece such that the glutinous substance in contact with the thatch is delivered onto at least the first surface and the third surface of the workpiece.
Having thus described examples of the present disclosure in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein like reference characters designate the same or similar parts throughout the several views, and wherein:
In
In
In the following description, numerous specific details are set forth to provide a thorough understanding of the disclosed concepts, which may be practiced without some or all of these particulars. In other instances, details of known devices and/or processes have been omitted to avoid unnecessarily obscuring the disclosure. While some concepts will be described in conjunction with specific examples, it will be understood that these examples are not intended to be limiting.
Unless otherwise indicated, the terms “first,” “second,” etc. are used herein merely as labels, and are not intended to impose ordinal, positional, or hierarchical requirements on the items to which these terms refer. Moreover, reference to, e.g., a “second” item does not require or preclude the existence of, e.g., a “first” or lower-numbered item, and/or, e.g., a “third” or higher-numbered item.
Reference herein to “one example” means that one or more feature, structure, or characteristic described in connection with the example is included in at least one implementation. The phrase “one example” in various places in the specification may or may not be referring to the same example.
As used herein, a system, apparatus, structure, article, element, component, or hardware “configured to” perform a specified function is indeed capable of performing the specified function without any alteration, rather than merely having potential to perform the specified function after further modification. In other words, the system, apparatus, structure, article, element, component, or hardware “configured to” perform a specified function is specifically selected, created, implemented, utilized, programmed, and/or designed for the purpose of performing the specified function. As used herein, “configured to” denotes existing characteristics of a system, apparatus, structure, article, element, component, or hardware which enable the system, apparatus, structure, article, element, component, or hardware to perform the specified function without further modification. For purposes of this disclosure, a system, apparatus, structure, article, element, component, or hardware described as being “configured to” perform a particular function may additionally or alternatively be described as being “adapted to” and/or as being “operative to” perform that function.
Illustrative, non-exhaustive examples, which may or may not be claimed, of the subject matter according the present disclosure are provided below.
Referring generally to
Brush 400 is configured to facilitate ease and efficiency associated with the application of glutinous substances onto surfaces of workpieces. Axial inlet 409, being coaxial with rotational axis 438, allows flow of glutinous substance 168 through channel 408 as brush 400 rotates about rotational axis 438. Bristles 420, extending from body 402 so that bristles 420 are not parallel to rotational axis 438 of body 402, promote concurrent application of glutinous substance 168 onto non-coplanar surfaces.
First end 407 of body 402 may be a planar or a curved surface, generally perpendicular to rotational axis 438. Likewise, second end 411 of body 402 may be a planar or a curved surface, generally perpendicular to rotational axis 438.
In one example, body 402 has a one-piece monolithic construction. In such an example, body 402 can be made of metal. In yet some examples, body 402 can have a multi-piece construction. According to certain examples, body 402 includes shaft 404, configured to be coupled to end-effector 102. In one example, shaft 404 is made of metal.
Referring generally to
Axial port 485 of outlet 480 of channel 408, being coaxial with rotational axis 438 of body 402, promotes flow of glutinous substance 168 from outlet 480 of channel 408 in direction coaxial with rotational axis 438 of body 402. In one example, axial port 485 of outlet 480 of channel 408, being coaxial with rotational axis 438 of body 402, facilitates delivery of glutinous substance 168 from outlet 480 of channel 408 to crown 421 of thatch 431 or second tips 429 of second tufts 427.
Referring generally to
Lateral port 482 of outlet 480 of channel 408, being between first end 407 of body 402 and second end 411 of body 402, promotes flow of glutinous substance 168 from outlet 480 of channel 408 to portions of bristles 420 between crown 421 of thatch 431 and base 424 of thatch 431 or to first tufts 423.
Referring generally to
Lateral port 482 of outlet 480 of channel 408, being one of oblique or perpendicular to rotational axis 438 of body 402, promotes flow of glutinous substance 168 from outlet 480 of channel 408 in a direction oblique or perpendicular to rotational axis 438 of body 402. Directing flow of glutinous substance 168 from outlet 480 of channel 408 in a direction oblique or perpendicular to rotational axis 438 of body 402 helps to distribute glutinous substance 168 to radially outward extents of bristles 420 away from rotational axis 438.
In some examples, outlet 480 may comprise multiple lateral ports 482.
Referring generally to
Frusto-conical portion 464 and cylindrical portion 466 of thatch 431 facilitate delivery of glutinous substance 168 to non-coplanar surfaces of workpiece 170. More specifically, in one example, frusto-conical portion 464 promotes delivery of glutinous substance 168 to second surface 454 of workpiece 170, and cylindrical portion 466 promotes delivery of glutinous substance 168 to first surface 450 and third surface 452 of workpiece 170, where third surface 452 of workpiece 170 separates first surface 450 of workpiece 170 from second surface 454 of workpiece 170. Base is defined as a perimeter or boundary of a circular area.
Referring generally to
Divergence of frusto-conical portion 464 of thatch 431 toward cylindrical portion 466 of thatch 431 allows for delivery of glutinous substance 168 to second surface 454 of workpiece 170 while glutinous substance 168 is being delivered to first surface 450 and third surface 452 of workpiece 170.
Referring generally to
The increase in the difference, in any plane perpendicular to rotation axis 438 and intersecting thatch 431 and body 402, between first radius RB of thatch 431 and second radius RT of a portion of body 402, from base 424 of thatch 431 in a direction along rotational axis 438 toward crown 421 of thatch 431 allows for delivery of glutinous substance 168 to first surface 450, second surface 454, and third surface 452 of workpiece 170 while reducing potential for impact between body 402 and third surface 452 of workpiece 170.
Referring generally to
Lateral port 482 of outlet 480 of channel 408, being between base 424 of thatch 431 and crown of thatch 431, promotes flow of glutinous substance 168 from outlet 480 of channel 408 to portions of bristles 420 between crown 421 of thatch 431 and base 424 of thatch 431.
Referring generally to
Lateral port 482 of outlet 480 of channel 408, being between base 424 of thatch 431 and boundary of thatch 431, promotes flow of glutinous substance 168 from outlet 480 of channel 408 to portions of bristles 420 forming at least frusto-conical 464 portion 464 of thatch 431.
Referring generally to
Lateral port 482 of outlet 480 of channel 408, being between boundary of thatch 431 and crown 421 of thatch 431, promotes flow of glutinous substance 168 from outlet 480 of channel 408 to portions of bristles 420 forming at least cylindrical portion 466 of thatch 431 at locations between boundary 465 and crown 421 of thatch 431.
Referring generally to
Axial port 485 of outlet 480 of channel 408, being coaxial with rotational axis 438 of body 402, promotes flow of glutinous substance 168 from outlet 480 of channel 408 in direction coaxial with rotational axis 438 of body 402. In one example, axial port 485 of outlet 480 of channel 408, being coaxial with rotational axis 438 of body 402, facilitates delivery of glutinous substance 168 from outlet 480 of channel 408 to crown 421 of thatch 431 or second tips 429 of second tufts 427.
Cavity 444 of thatch 431 facilitates uniform distribution of glutinous substance 168 from outlet 480 to thatch 431. For example, glutinous substance 168 from outlet 480 collects within cavity 444 of thatch 431. Rotation of brush 400 urges, via centrifugal force, glutinous substance 168 within cavity 444 radially outward away from rotational axis 438 into uniform contact with thatch 431 along a length of thatch 431.
Referring generally to
Convergently tapering the portion of body 402 toward second end 411 of body facilitates an increase in the difference, in any plane perpendicular to rotation axis 438 and intersecting thatch 431 and body 402, between first radius RB of thatch 431 and second radius RT of a portion of body 402, from base 424 of thatch 431 in a direction along rotational axis 438 toward crown 421 of thatch 431. The increase in the difference between first radius RB of thatch 431 and second radius RT of a portion of body 402 allows delivery of glutinous substance 168 to second surface 454 and third surface 452 of workpiece 170 while positioning body 402 away from second surface 454 and third surface 452 of workpiece 170. First angle θ1 and second angle θ2 being equal allows the difference between first radius RB of thatch 431 and second radius RT of a portion of body 402 to be proportional to first angle θ1 and second angle θ2. Body 402 includes head 406. In some examples, head 406 of body 402 convergently tapers and bristles 420 extend from surface 410 of head 406 of body 402.
Referring generally to
As presented above, convergently tapering the portion of body 402 toward second end 411 of body facilitates an increase in the difference, in any plane perpendicular to rotation axis 438 and intersecting thatch 431 and body 402, between first radius RB of thatch 431 and second radius RT of a portion of body 402, from base 424 of thatch 431 in a direction along rotational axis 438 toward crown 421 of thatch 431. First angle θ1 and second angle θ2 being different allows the difference between first radius RB of thatch 431 and second radius RT of a portion of body 402 to be disproportional to first angle θ1 or second angle θ2.
Referring generally to
First angle θ1 being less than second angle θ2 promotes a large difference between first radius RB of thatch 431 and second radius RT of a portion of body 402.
Referring generally to
Convergently tapering the portion of body 402 toward second end 411 of body facilitates an increase in the difference, in any plane perpendicular to rotation axis 438 and intersecting thatch 431 and body 402, between first radius RB of thatch 431 and second radius RT of a portion of body 402, from base 424 of thatch 431 in a direction along rotational axis 438 toward crown 421 of thatch 431.
Referring generally to
Thatch 431 of bristles 420 promotes full and uniform coverage of glutinous substance 168 delivered to workpiece 170 from bristles 420 of thatch 431.
Referring generally to
First tufts 423 promote full and uniform coverage of glutinous substance 168 delivered to workpiece 170 from bristles 420. Additionally, in some examples, first tufts 423 may facilitate ease in making brush 400 as first tufts 423 can be easier to assemble and couple to body 402 than thatch 431.
Referring generally to
First tip 425 of each of first tufts 423, being parallel to rotational axis 438 of body 402 promotes delivery of glutinous substance 168 to surfaces of workpiece 170, such as third surface 452 of workpiece 170, parallel to rotational axis 438 of body 402.
Referring generally to
Extending first tufts 423 from body 402 along paths 451, parallel to rotational axis 438 of body 402, facilitates full and uniform coverage of glutinous substance 168 delivered to workpiece 170 from bristles 420 of first tufts 423.
Referring generally to
Lateral port 482, being alongside and between two of paths 451 along which first tufts 423 extend from body 402, facilitates full and uniform coverage of glutinous substance 168 delivered to workpiece 170 from bristles 420 of first tufts 423 by allowing first tufts 423 to be uniformly spaced along paths 451.
Referring generally to
Lateral port 482, being between two of first tufts 423, extending from body 402 along one of paths 451, parallel to rotational axis 438 of body 402, promotes efficient delivery of glutinous substance 168 from lateral port 482 of outlet 480 to bristles 420 of first tufts 423.
Referring generally to, e.g.,
Second bristles 432 promote delivery of glutinous substance 168 to surfaces of workpiece 170, such as first surface 450 of workpiece 170, perpendicular to rotational axis 438 of body 402 and facing second end 411 of body 402.
Referring generally to, e.g.,
Second tufts 427 promote full and uniform coverage of glutinous substance 168 delivered to workpiece 170 from bristles 420. Additionally, in some examples, second tufts 427 may facilitate ease in making brush 400.
Referring generally to, e.g.,
Second tip 429 of each of second tufts 427, being perpendicular to rotational axis 438 of body 402, promotes delivery of glutinous substance 168 to surfaces of workpiece 170, such as first surface 450 of workpiece 170, perpendicular to rotational axis 438 of body 402 and facing second end 411 of body 402.
Referring generally to, e.g.,
Thatch 431 of bristles 420 promotes full and uniform coverage of glutinous substance 168 delivered to workpiece 170 from bristles 420 of thatch 431.
Referring generally to, e.g.,
Convergently tapering at least a portion of channel 408 of body 402 along rotational axis 438 toward second end 411 of body 402 promotes acceleration of glutinous substance 168 flowing through the convergently tapered portion of channel 408 of body 402.
Referring generally to, e.g.,
Bristles 420, extending from body 402 orthogonally to rotational axis 438 of body 402, promotes delivery of glutinous substance 168 to surfaces of workpiece 170, such as third surface 452 of workpiece 170, parallel to rotational axis 438 of body 402.
Referring generally to, e.g.,
Bristles 420, extending obliquely to rotational axis 438 of body 402, promote delivery of glutinous substance 168 to non-coplanar surfaces that are parallel to and separated, or offset, from each other.
Referring generally to, e.g.,
Method 500 facilitates the making of brush 400 that is configured to facilitate ease and efficiency associated with the application of glutinous substances onto surfaces of workpieces. Axial inlet 409 being coaxial with rotational axis 438 allows flow of glutinous substance 168 through channel 408 as brush 400 rotates about rotational axis 438. Bristles 420, extending from body 402 so that bristles 420 are not parallel to rotational axis 438 of body 402, promote concurrent application of glutinous substance 168 onto non-coplanar surfaces. Removing first portions of at least a plurality of bristles 420 to form thatch 431 promotes ease in forming thatch 431. For example, removing first portions of at least a plurality of bristles 420, after bristles 420 are coupled to body 402 and arranged in thatch 431, to form frusto-conical portion 464 and cylindrical portion 466 of thatch 431 promotes accurate, precise, and simplified formation of frusto-conical portion 464 and cylindrical portion 466 of thatch 431. Frusto-conical portion 464 and cylindrical portion 466 of thatch 431 facilitate delivery of glutinous substance 168 to non-coplanar surfaces of workpiece 170. More specifically, in one example, frusto-conical portion 464 promotes delivery of glutinous substance 168 to second surface 454 of workpiece 170, and cylindrical portion 466 promotes delivery of glutinous substance 168 to first surface 450 and third surface 452 of workpiece 170, where third surface 452 of workpiece 170 separates first surface 450 of workpiece 170 from second surface 454 of workpiece 170.
Referring generally to, e.g.,
Burning away the first portions of at least the plurality of bristles 420 provides an efficient, inexpensive, and labor-reducing way to remove the first portions of at least the plurality of bristles 420 to form frusto-conical portion 464 and cylindrical portion 466 of thatch 431.
Referring generally to, e.g.,
Rubbing the melted ends of the second precursor portions of at least the plurality of bristles 420 using the abrasive surface facilitates the precise removal of the melted ends of the second precursor portions from at least the plurality of bristles 420.
The abrasive surface can be any of various surfaces having friction-inducing features, such as relative sharp surface undulations or protuberances. In some examples, the abrasive surface is sand paper having a grit sufficient to remove the melted ends of the second precursor portions of at least the plurality of bristles 420. Rubbing away the melted ends of the second precursor portions of at least the plurality of bristles 420 using the abrasive surface may include positioning the melted ends in contact with the abrasive surface, and while in contact, repeatedly moving the melted ends back and forth along the abrasive surface with enough force that only the melted ends are removed from the second precursor portions.
Referring generally to, e.g.,
Using a laser beam to burn away the first portions of at least the plurality of bristles 420 promotes accurate and precise formation of frusto-conical portion 464 and cylindrical portion 466 of thatch 431.
Referring generally to, e.g.,
Burning away the first portions of at least the plurality of bristles 420 using a heated surface facilitates accurate and precise formation of frusto-conical portion 464 and cylindrical portion 466 of thatch 431. Additionally, using a heated surface to burn away the first portions of at least the plurality of bristles 420 promotes efficiency when forming frusto-conical portions 464 and cylindrical portions 466 of thatches 431 of multiple brushes 400 in a repetitive process.
In some examples, the heated surface can be a surface of any of various objects made of a thermally conductive material heated to a temperature sufficient to controllably melt or burn bristles 420. In one example, the heated surface is made of a metal, such as steel, brass, and the like. According to an example, the heated surface is a heated surface of a branding-iron-type object.
Referring generally to
Cutting away the first portions of at least the plurality of bristles 420 to remove the first portions of at least the plurality of bristles 420 promotes clean and precise removal of the first portions of at least the plurality of bristles 420.
Referring generally to 2-7 and 14 and particularly to, e.g.,
Removing the first portions of at least the plurality of bristles 420 along directions parallel to rotational axis 438 of body 402 facilitates ease in forming frusto-conical portion 464 and cylindrical portion 466 of thatch 431. For example, bristles 420, having uniform or different lengths, can be first coupled to body 402 at oblique angle to rotational axis 438 of body 402, and then trimmed along directions parallel to rotational axis 438 of body 402, circumferentially about thatch 431 at uniform radii from rotational axis 438.
Referring generally to
Method 600 facilitates delivery of glutinous substance 168 to workpiece 170 from end-effector 102 using brush 400 that is configured to facilitate ease and efficiency of the delivery of glutinous substance 168 onto surfaces of workpieces. Axial inlet 409 being coaxial with rotational axis 438 allows flow of glutinous substance 168 through channel 408 as brush 400 rotates about rotational axis 438. Bristles 420, extending from body 402 so that bristles 420 are not parallel to rotational axis 438 of body 402, promote concurrent application of glutinous substance 168 onto non-coplanar surfaces. Rotating brush 400 while urging glutinous substance 168 through channel 408 and into contact with thatch 431 helps to uniformly deliver glutinous substance 168 to bristles 420 of thatch 431.
Referring generally to
Moving brush 400 along workpiece 170, while rotating brush 400 about rotational axis 438 and positioning brush 400 relative to workpiece 170 such that glutinous substance 168 in contact with thatch 431 is delivered onto at least first surface 450 and third surface 452 of workpiece 170, facilitates the delivery of glutinous substance 168 to areas of workpiece 170 larger than brush 400. For example, brush 400 can be moved along a seam between two interconnected parts of workpiece 170 to deliver glutinous substance 168 along a length of the seam and a length of portions of workpiece 170 adjacent the seam.
Referring generally to
Second end 411 of body 402 of brush 400, being third distance D3, which is less than normal distance H between first surface 450 and second surface 454 of workpiece 170, from first surface 450 of workpiece 170 when glutinous substance 168 in contact with thatch 431 is delivered onto at least first surface 450 and third surface 452 of workpiece 170 by bristles 420, promotes accurate and quality deliverance of glutinous substance 168 onto at least first surface 450 and third surface 452.
Referring generally to
Positioning brush 400 relative to workpiece 170 such that second distance D2 is less than normal distance H between first surface 450 and second surface 454 of workpiece 170 facilitates positioning tips of all bristles 420 of thatch 431 below second surface 454 of workpiece 170. With tips of bristles 420 of thatch 431 below second surface 454 of workpiece 170, delivery of glutinous substance 168 onto second surface 454 of workpiece 170 is prevented.
Referring generally to
Positioning brush 400 relative to workpiece 170 such that second distance D2 is greater than normal distance H between first surface 450 and second surface 454 of workpiece 170 facilitates positioning tips of at least some bristles 420 of thatch 431 above second surface 454 of workpiece 170. With tips of some bristles 420 of thatch 431 above second surface 454 of workpiece 170, delivery of glutinous substance 168 onto second surface 454 of workpiece 170 is provided.
Examples of the present disclosure may be described in the context of aircraft manufacturing and service method 1100 as shown in
Each of the processes of illustrative method 1100 may be performed or carried out by a system integrator, a third party, and/or an operator (e.g., a customer). For the purposes of this description, a system integrator may include, without limitation, any number of aircraft manufacturers and major-system subcontractors; a third party may include, without limitation, any number of vendors, subcontractors, and suppliers; and an operator may be an airline, leasing company, military entity, service organization, and so on.
As shown in
Apparatus(es) and method(s) shown or described herein may be employed during any one or more of the stages of the manufacturing and service method 1100. For example, components or subassemblies corresponding to component and subassembly manufacturing (block 1108) may be fabricated or manufactured in a manner similar to components or subassemblies produced while aircraft 1102 is in service (block 1114). Also, one or more examples of the apparatus(es), method(s), or combination thereof may be utilized during production stages 1108 and 1110, for example, by substantially expediting assembly of or reducing the cost of aircraft 1102. Similarly, one or more examples of the apparatus or method realizations, or a combination thereof, may be utilized, for example and without limitation, while aircraft 1102 is in service (block 1114) and/or during maintenance and service (block 1116).
Different examples of the apparatus(es) and method(s) disclosed herein include a variety of components, features, and functionalities. It should be understood that the various examples of the apparatus(es) and method(s) disclosed herein may include any of the components, features, and functionalities of any of the other examples of the apparatus(es) and method(s) disclosed herein in any combination, and all of such possibilities are intended to be within the scope of the present disclosure.
Many modifications of examples set forth herein will come to mind to one skilled in the art to which the present disclosure pertains having the benefit of the teachings presented in the foregoing descriptions and the associated drawings.
Therefore, it is to be understood that the present disclosure is not to be limited to the specific examples illustrated and that modifications and other examples are intended to be included within the scope of the appended claims. Moreover, although the foregoing description and the associated drawings describe examples of the present disclosure in the context of certain illustrative combinations of elements and/or functions, it should be appreciated that different combinations of elements and/or functions may be provided by alternative implementations without departing from the scope of the appended claims. Accordingly, parenthetical reference numerals in the appended claims are presented for illustrative purposes only and are not intended to limit the scope of the claimed subject matter to the specific examples provided in the present disclosure.
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