1. Field of the Invention
The present disclosure relates to an attaching structure of a bucket of a construction machine, such as a power shovel, and a construction machine.
2. Description of the Related Art
Hitherto, as a bucket attaching structure of a construction machine, such as a power shovel, Japanese Unexamined Patent Application Publication No. 2011-231505, for example, proposes a structure in which, after two bucket connecting pins, which are provided at a rear portion of a bucket at a predetermined interval with respect to each other, are each engaged with a corresponding one of a partially-open fixed jaw portion and a partially-open movable jaw portion, the movable jaw portion is biased so as move away from the fixed jaw portion with a restriction member, a coil spring, and the like. Japanese Registered Utility Model No. 3134696, for example, proposes a structure in which a movable jaw portion is biased so as move away from a fixed jaw portion by driving a screw and the like, and, further, Japanese Unexamined Patent Application Publication No. 2006-169886, for example, proposes a structure in which a movable jaw portion is biased so as to move away from a fixed jaw portion with a dedicated hydraulic cylinder.
However, since the bucket attaching structures of a construction machine described in Japanese Unexamined Patent Application Publication No. 2011-231505, Japanese Registered Utility Model No. 3134696, and Japanese Unexamined Patent Application Publication No. 2006-169886 that are described above need to, after engaging the bucket connecting pins with the partially-open fixed jaw portion and the partially-open movable jaw portion, bias the movable jaw portion away from the fixed jaw portion with a restriction member and a coil spring, with a spring, or with a hydraulic cylinder and the like, cost disadvantageously increases accordingly.
Furthermore, although the movable jaw portion is biased away from the fixed jaw portion with a screw, a hydraulic cylinder, or the like, because a portion of the fixed jaw portion and a portion of the movable jaw portion with which the bucket connecting pins are engaged are kept open, there is a risk of the bucket connecting pins becoming dislocated from the fixed jaw portion and the movable jaw portion.
Accordingly, the present disclosure has been made in view of the above problems and an object thereof is to provide a bucket attaching structure of a construction machine and a construction machine that do not need any drive actuator, such as a screw or a hydraulic cylinder, for operating the movable jaw portion and that can reliably prevent the bucket connecting pins from becoming dislocated from the fixed jaw portion and the movable jaw portion.
In order to overcome the above problems, a bucket attaching structure of a construction machine according to an aspect of the present disclosure includes a fixed jaw portion that is attached to an distal end portion of an operation arm of the construction machine, the construction machine including a power shovel; and a movable jaw portion that is attached to a distal end portion of a piston through a bucket link, the piston being extended from and retracted into a bucket driving cylinder, in which a bucket is attached to the construction machine by engaging each of the fixed jaw portion and the movable jaw portion to a corresponding one of two bucket connecting pins, the bucket connecting pins being provided at a predetermined interval with respect to each other at a rear portion of the bucket, and the fixed jaw portion and the movable jaw portion each include a partially open, semicircular arc-shaped engagement portion having a semicircular arc-shaped cross-section corresponding to an outer peripheral surface of the bucket connecting pin, and a semicircular arc-shaped closure portion having a semicircular arc-shaped cross-section, the semicircular arc-shaped closure portion supporting one of the bucket connecting pins between the semicircular arc-shaped closure portion and the semicircular arc-shaped engagement portion by closing a partially open side of the semicircular arc-shaped engagement portion after the semicircular arc-shaped engagement portion is engaged with the one of the bucket connecting pins.
Note that, preferably, the movable jaw portion is provided in a slidable manner with respect to the fixed jaw portion, and after the semicircular arc-shaped engagement portion of the fixed jaw portion is engaged with a first bucket connecting pin, the movable jaw portion is slid with respect to the fixed jaw portion so that the semicircular arc-shaped engagement portion of the movable jaw portion is engaged with a second bucket connecting pin.
Furthermore, it is further preferable that the semicircular arc-shaped closure portion of the fixed jaw portion and the semicircular arc-shaped closure portion of the movable jaw portion are each a swinging semicircular arc-shaped closure portion that is provided in the fixed jaw portion or the movable jaw portion in a rotatable manner about a rotating shaft, after engaging each semicircular arc-shaped engagement portion to a corresponding bucket connecting pin, each swinging semicircular arc-shaped closure portion is swung about the corresponding rotating shaft so as to close the partially open side of the corresponding semicircular arc-shaped engagement portion that opposes the relative swinging semicircular arc-shaped closure portion with the corresponding rotating shaft in between to support the corresponding bucket connecting pin, and a supported state of each bucket connecting pin is locked by a lock pin after the corresponding swinging semicircular arc-shaped closure portion is pivoted to support the corresponding bucket connecting pin.
Furthermore, it is further preferable that each swinging semicircular arc-shaped closure portion includes a first swinging semicircular arc-shaped closure piece and a second swinging semicircular arc-shaped closure piece that are connected to each other in swingably by a turning pin, a base end side of each first swinging semicircular arc-shaped closure piece is coupled to a distal end side of the corresponding second swinging semicircular arc-shaped closure piece in swingably by a turning pin and a distal end side of each first swinging semicircular arc-shaped closure piece includes a semicircular arc-shaped abutting portion that corresponds to an outer peripheral surface of the corresponding bucket connecting pin, the semicircular arc-shaped abutting portion and the semicircular arc-shaped engagement portion of the movable jaw portion or the fixed jaw portion hold and support the bucket connecting pin therebetween, and the distal end side of each second swinging semicircular arc-shaped closure piece is coupled to the base end side of the corresponding first swinging semicircular arc-shaped closure piece in swingably by a turning pin and a base end side of each second swinging semicircular arc-shaped closure piece is attached to the movable jaw portion or the fixed jaw portion in swingably by a pivot shaft, and when the semicircular arc-shaped abutting portion of each first swinging semicircular arc-shaped closure piece and the corresponding semicircular arc-shaped engagement portion of the movable jaw portion or the fixed jaw portion hold and support the bucket connecting pin therebetween, an inner surface of each second swinging semicircular arc-shaped closure piece between the corresponding turning pin and the corresponding pivot shaft abuts against the outer peripheral surface of the corresponding semicircular arc-shaped engagement portion.
Furthermore, preferably, the semicircular arc-shaped closure portion of the fixed jaw portion and the semicircular arc-shaped closure portion of the movable jaw portion are each a revolving semicircular arc-shaped closure portion that is revolvable along an outer periphery of the corresponding bucket connecting pin of the bucket, each support the bucket connecting pin by, after the semicircular arc-shaped engagement portion of the fixed jaw portion and the semicircular arc-shaped engagement portion of the movable jaw portion are each engaged with the corresponding bucket connecting pin, revolving each revolving semicircular arc-shaped closure portion along the outer periphery of the corresponding bucket connection pin so as to close the partially open side of the corresponding semicircular arc-shaped engagement portion, and a supported state of a bucket connecting pin is locked by a lock pin after the revolving semicircular arc-shaped closure portion is slid to support the bucket connecting pin.
Furthermore, a construction machine according to another aspect of the present exemplary embodiment includes the bucket attaching structure of a construction machine described above.
In the bucket attaching structure of a construction machine and the construction machine according to the aspects of the present disclosure, a drive actuator, such as a screw or a hydraulic cylinder, for operating the movable jaw portion will not be required resulting in a reduction of cost and, further, dislocation of the bucket connecting pins from the fixed jaw portion and the movable jaw portion can be prevented in a reliable manner.
Hereinafter, construction machines and bucket attaching structures (apparatuses or mechanisms) 1 of a construction machine according to the exemplary embodiments of the present disclosure will be described in detail with reference to the drawings.
Configuration of Bucket Attaching Structure 1 of Construction Machine
As illustrated in
As illustrated in
In the fixed jaw portion 1a, as illustrated in
The fixed-side hook plates 1a3 each include a semicircular arc-shaped engagement portion 1a31 that engages with the bucket connecting pin 2a, the semicircular arc-shaped engagement portion 1a31 being partially open and having a substantially semicircular arc-shaped cross-section corresponding to an outer peripheral surface of the bucket connecting pin 2a; a lock pin insertion/extraction hole 1a32 into which an inserting/extracting lock pin 1a33 is inserted; a first swinging semicircular arc-shaped closure piece 1a35 and a second swinging semicircular arc-shaped closure piece 1a36 that are included in a double swinging semicircular arc-shaped closure portion that is connected with a turning pin 1a37 in a pivotal manner and that supports the bucket connecting pin 2a by pivoting about a pivot shaft 1a34; and a handle 1a38.
In other words, as illustrated in
As illustrated in
Furthermore, a second fixing base plate 1a4 is joined to the first fixing base plate 1a2 at a predetermined angle by welding or the like, and a sliding guide hole 1a41 for sliding the movable jaw portion 1b along the second fixing base plate 1a4 in the X direction of
As illustrated in
The movable-side hook plates 1b3 each include a semicircular arc-shaped engagement portion 1b31 that engages with the bucket connecting pin 2b, a lock pin insertion/extraction hole 1b32 into which a lock pin 1b33 is inserted, a first swinging semicircular arc-shaped closure piece 1b35 and a second swinging semicircular arc-shaped closure piece 1b36 that are included in a double swinging semicircular arc-shaped closure portion that is connected with a turning pin 1b37 in a pivotal manner and that locks the bucket connecting pin 2b by pivoting about a pivot shaft 1b34, and a handle 1b38. Note that the first swinging semicircular arc-shaped closure piece 1b35 and the second swinging semicircular arc-shaped closure piece 1b36 on the movable-side hook plates 1b3 side are configured in the same manner as the first swinging semicircular arc-shaped closure piece 1a35 and the second swinging semicircular arc-shaped closure piece 1a36 on the fixed-side hook plates 1a3 side illustrated in
Method of Attaching Bucket 2 Using Bucket Attaching Structure 1 of Construction Machine
A method of attaching the bucket 2 using the bucket attaching structure 1 of the construction machine according to the present exemplary embodiment will be described next.
First, an operator drives an arm cylinder and the like (not shown) of the construction machine to operate the operation arm 3a and engages the fixed-side hook plates 1a3 of the fixed jaw portion 1a to the bucket connecting pin 2a on one side of the rear end portion of the bucket 2. Note that in the above state, the piston 3b1 (see
Subsequently, the operator drives the bucket driving cylinder 3b of the construction machine to extend the piston 3b1 and, as illustrated in
Then, as illustrated in
Then, as illustrated in
Finally, as illustrated in
As described above, in the bucket attaching structure 1 of the construction machine of the present exemplary embodiment, the movable jaw portion 1b is provided in a slidable manner with respect to the fixed jaw portion 1a, and, after the fixed jaw portion 1a is engaged with the bucket connecting pin 2a on one side, the movable jaw portion 1b is, with the bucket driving cylinder 3b, slid with respect to the fixed jaw portion 1a and is engaged with the other bucket connecting pin 2b on the other side and, then, the first swinging semicircular arc-shaped closure pieces 1a35 and 1b35 and the second swinging semicircular arc-shaped closure pieces 1a36 and 1b36 that are included in the double swinging semicircular arc-shaped closure portions are each pivoted about the corresponding one of the pivot shafts 1a34 and 1b34 so as to hold and support the corresponding one of the bucket connecting pins 2a and 2b between the semicircular arc-shaped engagement portions 1a31 and 1b31 of the fixed jaw portion 1a and the movable jaw portion 1b, and the first swinging semicircular arc-shaped closure pieces 1a35 and 1b35 that are included in the double swinging semicircular arc-shaped closure portions; accordingly, a drive actuator such as a screw or a hydraulic cylinder for operating the movable jaw portion 1b will not be required resulting in a reduction of cost and, further, dislocation of the bucket connecting pins 2a and 2b from the fixed jaw portion 1a and the movable jaw portion 1b can be prevented in a reliable manner.
In particular, in the bucket attaching structure 1 of the construction machine of the present exemplary embodiment, when the semicircular arc-shaped abutting portions 1a35a of the first swinging semicircular arc-shaped closure pieces 1a35 and the semicircular arc-shaped engagement portion 1a31 of the fixed jaw portion 1a hold and support the bucket connecting pin 2a therebetween, as illustrated in
Note that in the description of the above exemplary embodiment, it is described that the second fixing base plate 1a4 of the fixed jaw portion 1a is provided with the sliding guide hole 1a41 so as to slide the movable jaw portion 1b along the sliding guide hole 1a41 and engage the movable jaw portion 1b with the bucket connecting pin 2b; however, the present disclosure is not limited to the above and other than the above, a link mechanism, a rotation mechanism, a socket-and-spigot joint, a rail, or the like may be used as long as the movable jaw portion 1b can be slid with respect to the fixed jaw portion 1a by, for example, being parallely displaced or rotationally transferred and is engaged with the bucket connecting pin 2b.
Note that in the description of the above exemplary embodiment, it is described that after attaching the bucket 2, the first swinging semicircular arc-shaped closure pieces 1a35 and 1b35 and the second swinging semicircular arc-shaped closure pieces 1a36 and 1b36 that are included in the double swinging semicircular arc-shaped closure portions and that are respectively attached to the fixed jaw portion 1a and the movable jaw portion 1b about the pivot shafts 1a34 and 1b34, respectively, are pivoted and, then, the supported state of the bucket connecting pins 2a and 2b is secured by inserting the inserting/extracting lock pins 1a33 and 1b33 into the lock pin insertion/extraction holes 1a32 and 1b32, respectively; however, the present disclosure is not limited to the above and as illustrated in
In such a case, after engaging the semicircular arc-shaped engagement portion 1a31 of the fixed jaw portion 1a and the semicircular arc-shaped engagement portion 1b31 of the movable jaw portion 1b with the bucket connecting pins 2a and 2b, respectively, first, the revolving semicircular arc-shaped closure portions 1a39 and 1b39 are revolve along the outer peripheries of the bucket connecting pins 2a and 2b, respectively, to close the open portion sides of the semicircular arc-shaped engagement portion 1a31 and the semicircular arc-shaped engagement portion 1b31 such that the outer peripheral surface of the bucket connecting pins 2a and 2b are surrounded by the semicircular arc-shaped engagement portions 1a31 and 1b31, respectively, and the revolving semicircular arc-shaped closure portions 1a39 and 1b39, respectively, to support the bucket connecting pins 2a and 2b.
Then after, the state in which the bucket connecting pins 2a and 2b are supported by the revolving semicircular arc-shaped closure portions 1a39 and 1b39 may be continued by, as illustrated in
Note that
Furthermore, the method of locking the revolving state of the revolving semicircular arc-shaped closure portions 1a39 and 1b39 is not limited to rotating the rotating lock pins 1a40 and 1b40 and the like, as long as locking can be performed and, it goes without saying that the inserting/extracting lock pins 1a33 and 1b33 may be used. The same applies to the method of locking the pivoting of the first swinging semicircular arc-shaped closure pieces 1a35 and 1b35 and the second swinging semicircular arc-shaped closure pieces 1a36 and 1b36 that are included in the double swinging semicircular arc-shaped closure portions, and not limited to locking using the inserting/extracting lock pins 1a33 and 1b33, locking may be carried out with other components.
Furthermore, in the exemplary embodiment described above, as illustrated in
Number | Name | Date | Kind |
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5324162 | Kishi | Jun 1994 | A |
Number | Date | Country |
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3677905 | Aug 2005 | JP |
2006169886 | Jun 2006 | JP |
3134696 | Aug 2007 | JP |
2011231505 | Nov 2011 | JP |
Number | Date | Country | |
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20160186405 A1 | Jun 2016 | US |