This application is a U.S. National Phase Application of International Application No. PCT/EP2019/084028, filed Dec. 6, 2019, which claims priority to European Application No. 18211071.8, filed Dec. 7, 2018, each of which are hereby incorporated by reference in their entirety.
The present disclosure relates to a bucket for an earth-working or materials-handling machine, the bucket comprising a top portion, a first and a second bucket side wall, and a bucket floor extending from a front cutting edge of up to the top portion, wherein the front cutting edge, the first and second side walls and the top portion form a bucket opening, seen from a front view of the bucket.
Earth-working or materials-handling machines, such as excavators, are widely used in the construction and mining industries to move material, such as earth, sand, rocks and snow. In many of these applications, buckets are used to pick up and transport material and for example load it onto a truck or move it to a different location.
Such buckets are exposed to a high degree of abrasive wear and it is known to mount wear components (also known as heel segments, heel blocks, cast heels, corners, corner guards, corner shrouds, wear strips or wear plates) on the outer surface of the bucket around the connection between the floor and a side wall of the bucket which forms a bucket corner edge. The wear components provide additional strengthening and abrasion resistance at the bucket corner edges and thereby prolong the working life of the bucket.
Wear resistant steel is often used to manufacture such buckets and the welding and heat-intensive cutting operations that are used when manufacturing the bucket may result in the formation of a heat-affected zone (HAZ), which is the area of base material that is not melted and that has had its microstructure and properties altered by the welding or cutting operations. The heat from a welding and/or cutting process and subsequent re-cooling may thereby adversely affect the steel around the weld interface and consequently weaken the bucket in the HAZ.
Since buckets for earth-working or materials-handling machines are usually quite large and heavy, moving and supporting bucket parts, such as the floor and the side walls of the bucket, while they are being welded together can make the manufacturing process and repair or maintenance work quite complex and time consuming.
Such buckets are commonly provided in different sizes, to thereby be adapted for machines, such as excavators, having different lifting capacity and/or maximum suspended load. The lifting capacity is defined as the maximum weight the machine may lift. When picking up a material, the weight of a bucket per se must be considered. A heavy bucket would inevitably deteriorate the actual load weight and work efficiency even for excavators of the same lifting capacity.
In view of the above, an object of the present disclosure is to provide a bucket for an earth-working or materials-handling machine, which bucket has improved work efficiency.
The bucket according to the present disclosure has the advantage of high abrasion resistance and prolonged lifespan.
The bucket according to the present disclosure has the advantage of high ratio of actual load weight and lifting capacity. The expression “actual load weight” as used herein means the maximal actual load weight that can be lifted or picked up by an earth-working or materials-handling machine with a lifting capacity. At a fixed lifting capacity the actual load weight is determined by the type of bucket and the type of material to be lifted.
It is further an advantage that the working speed of an earth-working or materials-handling machine can be increased by using the bucket according to the present disclosure.
It is another object of the present disclosure to provide a bucket that can be manufactured, repaired and/or maintained in a more cost-effective manner.
According to the present disclosure, the objects are achieved by the subject matter as defined in claim 1. Further embodiments of the disclosure may be found in the dependent claims and in the accompanying description and drawings.
The objects are achieved by a bucket for an earth-working or materials-handling machine, comprising, a top portion, a first and a second bucket side wall, a bucket floor extending from a front cutting edge up to the top portion, wherein the front cutting edge, the first and second side walls and the top portion form a bucket opening, seen from a front view of the bucket. The bucket floor has an inside facing towards the bucket opening and an outside facing away from the bucket opening. The bucket floor comprises at least one floor section being attached to the bucket floor, optionally by at least one weld interface between the at least one floor section and the bucket floor provided in the proximity of the front cutting edge; and at least one protection element for protecting at least a part of the floor section (11), and/or at least a part of the optional at least one weld interface, which at least one protection element is mounted on the inside of the bucket floor in the proximity of the front cutting edge.
Optionally, the floor section is an inverted keel section with a trough portion on the outside and a ridge portion on the inside.
The term “keel section” as used herein means a section of a floor having a trough portion on one side of the floor and a ridge portion on an opposite side of the floor, which portions extend in a longitudinal extension of the floor. Normally, a “keel section” is having a trough portion on the inside of the floor and a ridge portion on the outside of the floor, such as a normal keel section of a ship or boat. Hence, the term “inverted keel section” as used herein means a keel section having a trough portion on the outside of the floor and a ridge portion on the inside of the floor.
The inverted keel section have reduced friction due to reduced normal force the inverted keel section is subjected to, which makes it possible that the working speed of an earth-working or materials-handling machine can be increased by using the bucket according to the present disclosure. The expression “normal force” as used herein means a contact force that is perpendicular to the surface that an object contacts.
Furthermore, the inverted keel section may guide the material flow within the bucket such that the abrasion resistance of the bucket floor is enhanced, making it possible to decrease the weight of the bucket without compromising the abrasion resistance, which improves the ratio of actual load weight and lifting capacity.
Optionally, the at least one protection element is attached to the bucket floor by at least one weld interface between the at least one protection element and the bucket floor.
Optionally, the at least one protection element is detachably attached to the bucket floor by at least one mechanical fastening means.
Optionally, the at least one protection element is at least detachably attached to the floor section. Thus, the protection element may provide an extra fastening means connecting the floor section with the bucket floor.
Optionally, the at least one mechanical fastening means is a bolt and/or a screw and/or a quick-lock-mechanism and/or a quick-release-mechanism.
Optionally, the at least one protection element extends from the proximity of the front cutting edge and over at least a portion of the floor section, and/or at least a portion of the optional at least one weld interface between the at least one floor section and the bucket floor. Still optionally, when the floor section is an inverted keel section, the protection element further extends over at least a portion of the ridge portion.
Optionally, the at least one protection element has a tapered end in the proximity of the front cutting edge.
Optionally, the at least one protection element has a substantially triangular form with one vertex in the direction towards the front cutting edge.
Optionally, the at least one protection element consists of one single piece of material.
Optionally, the bucket floor comprises a first and a second rail section.
The combination of the prima facie unrelated structures, i.e. the at least one inverted keel section and the rail sections, may unexpectedly provide enhanced abrasion resistance of the bucket floor. This makes it possible to reduce the average thickness and weight of the bucket floor without compromising abrasion resistance, which is beneficial to improving the ratio of actual load weight and lifting capacity of the bucket. Further, by the provision of the present invention, dents on the bucket floor caused during use of the bucket may be avoided. This is achieved by providing the inverted keel section and the rail sections, where the rail sections are intended to accommodate a main portion of the loads from the outside on the bucket floor during digging. Still further, by the provision of the invention as disclosed herein, additional wear parts provided on the outside of the bucket floor may be avoided. Thereby, the bucket weight may be reduced, and also a more cost-efficient bucket having fewer parts may be provided.
Optionally, each one of the rail sections comprises at least one detachable wear component connected to the bucket floor.
Optionally, the at least one floor section, preferably the at least one inverted keel section, is provided in-between the first and second rail sections, as seen in a width w′ direction of the bucket.
Optionally, a maximum width of the at least one inverted keel section may extend over at least 30% of the width of the bucket floor, such as over at least 40% or 50% thereof. Optionally, the floor section has a width w which tapers in a direction towards the front cutting edge, forming a tapering floor portion in the proximity of the front cutting edge, and wherein the optional at least one weld interface between the at least one floor section and the bucket floor is provided along an edge of the tapering floor portion.
With reference to the appended drawings, below follows a more detailed description of embodiments of the disclosure cited as examples.
In the drawings:
The drawings show diagrammatic exemplifying embodiments of the present disclosure and are thus not necessarily drawn to scale. It shall be understood that the embodiments shown and described are exemplifying and that the invention is not limited to these embodiments. It shall also be noted that some details in the drawings may be exaggerated in order to better describe and illustrate the particular embodiment. Like reference characters refer to like elements throughout the description, unless expressed otherwise.
A bucket according to embodiments described herein is suitable for use with any earthmoving or materials-handling machine, such as a compact excavator, a dragline excavator, amphibious excavator, power shovel, steam shovel, suction excavator, walking excavator, bucket wheel excavator, a bulldozer, a loader, mining equipment, a tractor, a skid steer loader etc. The earth-moving or materials-handling machine may be a ground engaging machine, or may have a bucket that is arranged to engage some other surface, such as a pit wall in open pit mining.
The earth-moving or materials-handling machine may for example be used for digging a trench, hole or foundations, in forestry work, construction, landscaping, mining, river dredging or snow removal.
The bucket 1 comprises a top portion 2, a first 5 and a second 6 bucket side wall, a bucket floor 7 extending from a front cutting edge 8 up to the top portion 2, wherein the front cutting edge 8, the first 5 and second 6 side walls and the top portion 2 form a bucket opening 9, seen from a front view of the bucket 1.
Preferably the bucket floor 7 and each of the side walls 5, 6 are connected at an angle of 90° (
The bucket floor 7 has an inside facing towards the bucket opening 9 and an outside facing away from the bucket opening 9. Preferably, the bucket floor has a rounded/curved shape when extending from a front cutting edge 8 of the bucket up to the top portion (
The bucket floor 7 comprises at least one floor section 11 being attached to the bucket floor 7, optionally by at least one weld interface between the at least one floor section 11 and the bucket floor 7 provided in the proximity of the front cutting edge 8; and at least one protection element 15 for protecting at least a part of the floor section 11, and/or at least a part of the optional at least one weld interface, which at least one protection element 15 is mounted on the inside of the bucket floor 7 in the proximity of the front cutting edge 8.
The floor section 11 may be an integral part of the bucket floor 7. Optionally, the bucket floor 7 with the at least one floor section 11 is made from one and the same piece of sheet metal, preferably by bending and/or forming the sheet metal. This configuration provides enhanced strength of the bucket floor and enables cost-efficient manufacturing process. Further, it provides a light-weight configuration with reduced number of separate components.
The protection element 15 increases the abrasion resistance of the bucket floor 7 and the at least one floor section 11 in the direction of flow of material into or outwards of the bucket 1 when the bucket is in use. The protection element 15 serves to protect at least a part of the floor section 11, and/or at least a part of the optional at least one weld interface (
Optionally, the at least one floor section 11 extends along at least a part of the bucket floor 7 in a direction from the front cutting edge 8 up to the top portion 2.
Optionally, the at least one floor section 11 consists of one single piece of sheet material. This improves strength of the floor section 11, thereby resulting in reduced risk of cracks when the bucket 1 is in use.
Optionally, the at least one floor section 11 consists of at least two pieces of sheet material which are attached to each other, preferably by at least one weld interface between the at least two pieces of sheet material. This is beneficial to forming a specific shape of the floor section, such as an inverted keel section, which also enables cost reduction of manufacturing, repair and/or maintenance of the bucket.
Optionally, the floor section 11 is an inverted keel section with a trough portion 11T on the outside and a ridge portion 11R on the inside (
The at least one inverted keel section 11 makes it possible that the average thickness and weight of the bucket floor 7 may be reduced without compromising abrasion resistance.
The trough portion 11T of the at least one inverted keel section 11 may be subjected to less normal force, thereby reducing the friction generated between the trough portion 11T and the material to be loaded or unloaded. The reduction in friction leads to improved working speed and efficiency of an earth-working or materials-handling machine using the bucket 1.
The ridge portion 11R of the at least one inverted keel section 11 may control the flow characteristics of material within the bucket 1 such that the material flows in the direction towards the region where the bucket floor 7 and side wall are connected.
Optionally, in one embodiment as shown in
Optionally, in one embodiment as shown in
Optionally, the at least one protection element 15 is at least detachably attached to the floor section 11 (
Optionally, the at least one protection element 15 extends from the proximity of the front cutting edge 8 and over at least a portion of the floor section 11, and/or at least a portion of the optional at least one weld interface between the at least one floor section 11 and the bucket floor 7 (
Optionally, the at least one protection element 15 has a tapered end in the proximity of the front cutting edge 8. The tapered end may improve the flow characteristics of material into or outwards of the bucket when the bucket is in use. This provides better protection of at least a part of the floor section 11, and/or at least a part of the optional at least one weld interface between the at least one floor section 11 and the bucket floor 7, and/or the heat-affected zone (HAZ) around the optional weld interface.
Optionally, in the embodiments as shown in
Optionally, the at least one protection element 15 consists of one single piece of material. This improves strength of the protection element 15, thereby resulting in reduced risk of cracks when the bucket 1 is in use.
Optionally, in the embodiments as shown in
When the bucket 1 is in use, the greatest abrasion arises upon contact of the bucket floor 7 with a ground surface, which likely comprises packed material. During digging, the front cutting edge 8 will cut through the packed material and thereby loosen up packed material which mainly will be filled into the bucket. The trough portion 11T of the at least one inverted keel section 11 creates a space between the harder ground surface and the bucket floor 7 such that mainly the rail sections 3, 4 of the bucket floor 7 will come into contact with the harder ground surface. The space on the other hand may accommodate excessive more loose material which may cause relatively less abrasion to the trough portion 11T compared to the harder ground surface. As a consequence of this configuration, the abrasion on the bucket floor 7 will mainly be provided onto the rail sections 3, 4. Thus, a bucket floor 7 can be designed such that the rail sections 3, 4 equipped with abrasion resistant and detachable wear components are more resistant to abrasion than other parts of the bucket floor 7 while the overall abrasion resistance of the bucket floor is at least not compromised compared to a prior art bucket floor with all parts in contact with the packed ground surface. This enables reduction in the average thickness and weight of the bucket floor 7 without compromising abrasion resistance.
Optionally, in one embodiment shown in e.g.
The ridge portion 11R of the at least one inverted keel section 11 may control the flow characteristics of material within the bucket 1 such that the material flows in the direction towards the rail sections 3, 4, thereby disposing a majority of pressure from the loading weight to the rail sections 3, 4 which are equipped with abrasion resistant wear components. The expression “pressure” as used herein means the force applied perpendicular to the surface of an object per unit area over which that force is distributed.
Thus, the combination of the prima facie unrelated structures, i.e. the at least one inverted keel section 11 and the rail section 3, 4, may unexpectedly provide enhanced abrasion resistance of the bucket floor 7. This enables further reduction in the average thickness and weight of the bucket floor 7 without compromising abrasion resistance, which is beneficial to improving the ratio of actual load weight and lifting capacity of the bucket 1.
Optionally, in the embodiments as shown in
Optionally, in the embodiments as shown in
The height h of the ridge portion 11R may be the same along at least a part of the longitudinal direction of the inverted keel section 11. Alternatively, the height h of the ridge portion 11R may vary along at least a part of the longitudinal direction of the inverted keel section 11. This may improve the flow characteristics of material into or outwards of the bucket when the bucket is in use.
In the embodiment as shown in
In the embodiment as shown in
The width w of the floor section 11 may be the same along at least a part of the longitudinal direction of the inverted keel section (
Optionally, as exemplified in the embodiment shown in
Optionally, as exemplified in the embodiment shown in
Optionally, in one embodiment as shown in
Optionally, the inverted keel section 11 may be made of sheet metal, such as by one single piece of sheet metal or by more than one piece of attached sheet metal parts. The single piece sheet metal or the attached sheet metal parts has/have two opposing main surfaces, whereby one of the main surfaces forms the trough portion 11T on the outside and the other one of the main surfaces forms the ridge portion 11R on the inside.
The optional at least one weld interface between the at least one floor section 11 and the bucket floor 7 is preferably provided along an edge of the tapering floor portion (
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18211071 | Dec 2018 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2019/084028 | 12/6/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/115298 | 6/11/2020 | WO | A |
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Number | Date | Country | |
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20220042275 A1 | Feb 2022 | US |