Bucket level

Information

  • Patent Grant
  • 6662480
  • Patent Number
    6,662,480
  • Date Filed
    Wednesday, August 28, 2002
    22 years ago
  • Date Issued
    Tuesday, December 16, 2003
    21 years ago
Abstract
The present invention provides an apparatus and a method for landscaping or leveling a ground surface wherein the apparatus is selectively configurable to adopt a bucket or a leveling bar configuration. The apparatus is mountable to a motive power source such as a skid steer loader, tractor, or the like. The apparatus may have a frame substantially configured as a bucket with a floor having front, middle, and rear sections, with the front and rear sections being fixedly attached to the side walls and the middle section being movable relative to the side walls to raise it above the front and rear sections to form a leveling bar. The apparatus may also have a pivotable door or gate that opens when the middle floor section is raised to create a material flow-through during operation.
Description




The present invention relates generally to apparatus and method for landscaping preparations and particularly to an apparatus and method for preparing a site for landscaping by moving dirt and leveling the ground as desired.




BACKGROUND OF THE INVENTION




At times during the preparation of a site for final landscaping substantial reworking of the soil is necessary. This reworking of the soil can involve smoothing and/or leveling of the ground surface before the desired plantings and other landscaping features can be added. Where precision is not required, often a blade or bucket attached to and pushed by a skid-steer loader, tractor or other motive power source is used to move the dirt around as desired. Subsequently, it is typically necessary to change attachments and mount a leveling bar to the motive power source to level the ground to the preferred specifications. Landscapers are therefore typically required to purchase two separate attachments and devote precious time and labor to changing attachments from bucket or blade to leveling bar and back, resulting in lost time, increased labor costs, and, perhaps most importantly, additional obstacles to a rapid completion of a landscaping task.




It would be desirable to have an apparatus both for the selective removal of dirt and foliage to a desired depth and for the subsequent leveling of the terrain.




BRIEF DESCRIPTION OF THE INVENTION




It is an object of the present invention to provide new and useful apparatus that is not subject to the previously mentioned disadvantages.




It is another object of the present invention to provide a landscaping attachment for attachment to a motive power source that can be used to remove dirt from a site and to level the terrain afterward in a preferred manner.




It is yet another object of the present invention to provide a method for preparing a site for final landscaping tasks by providing for the selective removal of soil and subsequent leveling of the ground surface to the desired contours.




The foregoing objects of the present invention and others that will become apparent to those skilled in the art are provided by a bucket level mountable to a motive power source such as a skid steer loader, tractor, or the like. A bucket level in accord with the present invention may have a frame substantially configured as a bucket with a floor, side walls, and a rear wall. The bucket floor will comprise front, middle, and rear sections, with the front and rear sections being fixedly attached to the side walls and the middle section being movable relative to the side walls to raise it above the front and rear sections. The front and rear sections may have blade edges on both their forward and back edges to aid in cutting into the ground and leveling when the bucket level is used as a leveling bar.




The rear wall will include upper and lower sections with the lower section taking the general form of a pivotable door or gate that opens when the middle floor section is raised. This opening of the door creates a flow-through in both forward and rear directions during operation. When the middle floor section is raised, then, the rear gate opens to allow the bucket level to be pushed or pulled by the power source along the ground, enabling the blade edges of the front and rear sections to level the ground and enabling material to flow through the rear gate in a controlled volume. When the middle section is in its operational or lowered position, the rear gate will be closed and the bucket level can be used as a traditional bucket. An appropriate linkage operates to open the gate as the middle floor section is raised and to close the rear gate as the middle section is lowered.




In a method in accord with the present invention there is provided a landscaping apparatus that is selectively configurable to adopt the configuration of a bucket or a leveling bar. An apparatus useful in a method in accord with the present invention may have a bucket and a leveling bar apparatus formed by selective displacement of a portion of the bucket floor. The apparatus is mounted to an appropriate power source and topsoil and other materials are removed using the bucket to a desired depth. The movable portion of the bucket floor is moved to form the leveling bar apparatus and the landscaping apparatus is moved over the ground to smooth and contour it as desired.




These and other objects, advantages, and features of an embodiment of the present invention will be appreciated by those skilled in the art when the following drawings are considered in conjunction with the accompanying text description.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

illustrates an embodiment of the present invention in a perspective view.





FIG. 2

illustrates the embodiment shown in

FIG. 1

in a front elevation view.





FIG. 3

shows the embodiment of

FIG. 1

in a side elevation, cross sectional view taken along viewing plane


3





3


of FIG.


1


.





FIG. 4

shows the embodiment of

FIG. 1

in a side elevation, cross sectional view taken along the same viewing plane as that of

FIG. 3

but with the ?? in its elevated, non-operational position and the rear door in its open position.





FIG. 5

depicts a bucket level in accord with the present invention being used as a bucket to pick up and haul dirt and other materials from one location to another.





FIG. 6

illustrates a bucket level in accord with the present invention wherein the bucket level is being moved forwardly and the gate is partially opened and the bucket level is being used in its leveling bar position to level or otherwise smooth an uneven ground surface.





FIG. 7

shows the level bucket with the gate farther open than shown in FIG.


6


and wherein the bucket level is being moved in a rearward direction.











DETAILED DESCRIPTION OF THE INVENTION




An embodiment of a bucket level


10


in accord with the present invention is shown in

FIG. 1

attached to a motive power source


12


in the form of a skid steer loader. It will be appreciated by those skilled in the art that a level


10


in accord with the present invention could also be mounted to other power sources, such as a tractor, with the appropriate mounting equipment. When used with a skid steer loader such as loader


12


, standard mounting brackets


14


, shown in phantom in

FIGS. 3 and 5

, can be provided on the bucket level


10


for mounting the bucket level


10


to the arms


16


of the loader.




The bucket level


10


includes a pair of side walls


20


and


22


, a bottom floor


24


, and a rear wall


26


. One or more reinforcement members


28


,


30


may be provided and may be attached to and extend between the interior surfaces


32


and


34


of side walls


20


and


22


, respectively.




Referring now to

FIGS. 1 and 2

generally and

FIGS. 3 and 4

in particular, floor


24


will be described. Floor


24


includes a front, middle, and rear sections


40


,


42


, and


44


, respectively. Front and rear sections


40


and


44


are attached to and extend between interior surfaces


32


and


34


of side walls


20


and


22


, respectively. Each floor sections


40


,


44


may include a base member


46


,


48


, which in turn may each have a front blade edge


50


,


52


and a rear blade edge


54


,


56


, respectively.




Front and rear floor sections


40


and


44


may further include an agitator member


58


and


60


, respectively, that are attached to each section base member


46


and


48


and that extend therealong its length between the side walls


20


and


22


. The agitators


58


and


60


can also serve a strengthening function for the floor sections


40


and


44


, respectively. As shown, each agitator


58


,


60


takes the form of an angle iron, though other forms may also be used. Each agitator


58


,


60


includes long sides


62


,


64


and short sides


66


,


68


, respectively. The short sides


66


,


68


are disposed nearest the middle section while the long sides


62


,


64


extend toward the front and rear, respectively, of the bucket level


10


. A bucket level


10


with agitators such as agitators


58


,


60


functions to also tumble the soil passing thereover, thereby contributing to the breaking up of dirt clods when the apparatus


10


is used as a leveling bar.




Middle floor section


42


will now be described. As shown, middle floor section


42


may include a middle section base member


80


and end plates


82


and


84


lying substantially adjacent to the side walls


20


and


22


, respectively. The end plates are attached to the base member


80


in any known, appropriate manner. Middle floor section


42


is, as previously noted, movable upwardly relative to the front and rear floor sections


40


,


44


. To facilitate this movement, a pair of guide plates


86


,


88


are attached to side wall


20


and a pair of guide plates


90


,


92


are attached to the side wall


22


. Guide plates


86


,


88


are space apart to slidably receive end plate


82


therebetween. Guide plates


86


,


88


thus constrain the end plate


82


to move substantially upwardly relative to the floor sections


40


,


44


by inhibiting its movement in a forward or rear direction. Guide plates


90


,


92


are space apart to slidably receive end plate


84


therebetween. Guide plates


90


,


92


thus constrain the end plate


84


to move substantially upwardly relative to the floor sections


40


,


44


by inhibiting its movement in a forward or rear direction. If desired, middle floor section


42


may also include an agitator


94


comprising an angle iron with equal sides attached thereto. As shown, agitator


94


is attached substantially in the center of the base member


80


. Agitator


80


may also function to tumble soil as it passes thereover to break up clods and may also act to strengthen and support the base member


80


.




Referring particularly now to

FIGS. 3 and 4

, rear wall


26


will now be described. Rear wall


26


may include an upper rear wall section


100


and a lower rear wall section comprising a pivotable gate section


102


. Upper rear wall section


100


extends between and is attached to the inner surfaces


30


,


32


of the side walls


20


,


22


, respectively. As shown the rear wall section


100


comprises an angle iron, but other configurations may also be used, if desired. The rear wall section


100


engages but is not attached to the gate section


102


.




The gate section


102


comprises a gate


104


including a gate collar


106


that receives a shaft


108


. The ends of the shaft


108


may be mounted in appropriate bearings


110


attached to the side walls


20


and


22


as best seen in FIG.


1


. As shown, the gate


104


is fixedly attached to the shaft


108


so that the two pivot or rotate jointly, though if desired the gate


104


could rotate or pivot about a shaft fixed in position. Comparing

FIGS. 3 and 4

, it can be appreciated that the gate


104


can be pivoted from its closed position in

FIG. 3

to its open position in FIG.


4


.




As will be explained hereafter, gate


104


and middle floor section


42


are mechanically linked so that movement of one results in movement of the other. With the mechanism to be described hereafter, the movement of the gate


104


and the floor section


42


is accomplished simultaneously through individual connections to an actuator, though it will be understood that other mechanisms for moving them could also be used wherein only one of the two were connected to an actuator and the other was moved through a mechanical linkage.




Thus, referring to

FIGS. 1

,


3


and


4


in particular, it will be observed that an actuator in the form of an hydraulic cylinder


120


is attached to the front member


30


. The piston


122


of the cylinder


120


is pivotally attached to a rocker arm


130


at a first rocker arm end


132


. The rocker arm


130


is attached at the other or second end


134


to an actuator collar


136


that receives an actuator shaft


138


supported by appropriate bearings


140


attached to the side walls


20


and


22


.




At the outside ends the actuator collar


136


is pivotally attached to a gate link


142


at a first gate link end


144


and to floor link


146


at a first floor link end


148


. The other end


150


of gate link


142


is pivotally attached to a gate member


152


, which is fixedly attached to the gate collar


106


. The other end


154


of the floor link


146


is pivotally attached to an end


156


of a floor arm


158


. The other end


160


of the floor arm


158


is pivotally attached to a middle floor section attachment member


162


. The attachment member


162


is attached to the end plate


82


of the middle floor section


42


.




In operation, as the piston


122


is extended the various linking members previously described transfer the extension motion to the gate


102


and the middle floor section


42


, causing the gate to pivot rearwardly to open and the middle floor section


42


to be raised, creating the leveling bar position. Thus, as the piston


122


extends, the rocker arm


130


is rotated backwards or counterclockwise about the axis of the shaft


138


as seen in

FIGS. 3 and 4

. This rotation of the rocker arm


130


in turn rotates the collar


136


, causing the gate link


142


to rotate downwardly as can be seen from comparison of the Figures. This downward movement in turns pushes the gate member end


164


downwardly to rotate it clockwise about the axis of the gate shaft


108


and thus rotating the gate


102


also clockwise and opening it. As the gate


102


is opening, the floor link


146


is rotating counterclockwise thereby lifting the end


154


of the floor link


146


, which in turn lifts the middle floor section


42


upwardly to create a gap


170


between front floor section


40


and rear floor section


44


, thus creating the leveling bar formation. Retracting the piston


122


will reverse the previously describe motions and result in the gate


102


being closed and the floor section


42


being lowered to create the bucket formation.




Referring now to

FIGS. 5-7

, the operation of an apparatus in accord with the present invention will be described. In

FIG. 5

the bucket level


10


is shown with the gate


102


and middle floor section


42


both closed to create the bucket formation. In this formation, the apparatus


10


can be used as a traditional bucket and can carry dirt or other material


174


therein. In such a use, it would be tipped slightly backward as shown to minimize material falling off the front. As known in the art, in this formation the bucket level would be slid along the ground to pick up dirt and materials or pushed into a pile of material to fill it.





FIG. 6

illustrates a use of the apparatus


10


as a leveling bar. As shown there, the gate


102


is partially opened and the middle floor section


42


is slightly raised above the other floor sections. As indicated by the arrow


180


, the bucket level


10


is being pushed forwardly over an uneven ground surface


182


. The front edge


50


of the front floor section


40


cuts into the high surface areas such as area


184


and the loosened material flows backwardly into the apparatus


10


and out the partially opened gate


102


. As the material flows into and out of the bucket level


10


, it will pass over the agitators


58


and


60


and a portion of the material may pass over agitator


94


. As the material passes over the agitators it is rolled or tumbled, thereby helping to break up the clods that may be present. As the material exits the back of the apparatus


10


through the partially opened gate


102


, the gate may be used to further level the material so that it exits in a substantially smooth layer and leaves the side with a substantially smooth surface. It will be understood that the front edge


62


of the rear floor section


44


may also cut away high areas during a forward motion operation such as that depicted in the Figure.





FIG. 7

represents a use of the apparatus


10


wherein the gate


102


is fully raised above the highest ground surface level and the apparatus


10


is being pulled rearwardly as indicated by arrow


186


. During this operation rear edges


54


and


56


of the front and rear floor sections


40


and


44


are both capable of shearing the soil layers.




It will be understood that the gate


102


and the middle floor section


42


are capable of assuming incrementally opened positions between the fully closed position shown in FIG.


3


and the fully open position shown in FIG.


4


. Thus, the operator is able to fully control the operation of the bucket level


10


by controlling the depth into which the apparatus is directed into the ground and the degree of open positions assumed by the gate


102


and the middle floor section


42


.




A method of preparing a landscape in accord with the present invention then includes providing an apparatus capable of assuming a bucket and a leveling bar configuration; placing the apparatus in a bucket configuration for the removal of large amounts of materials and subsequently placing the apparatus in a leveling bar configuration for leveling uneven spots in the surface.




The present invention thus provides landscapers and others with a single mountable attachment capable of adopting two different two configurations, thus eliminating or reducing the need to switch attachments during landscaping operations. With the gate closed the apparatus has the configuration of a common bucket. With the gate open and the middle floor section elevated, the apparatus has the configuration of a leveling bar. The ability to control the depth into the ground in which the tool is placed facilitates the control of the volume of dirt going through the bucket level in either the forward or rear direction of operation.




The present invention having thus been described, other modifications, alterations, or substitutions may now suggest themselves to those skilled in the art, all of which are within the spirit and scope of the present invention. By way of example only, other mechanisms could be used in lieu of hydraulic cylinder


72


, such as an air cylinder, linear actuator, or other known mechanical or electrical actuators to aid in the incremental opening and closing of the gate


102


and middle floor section


42


. Also, the present invention has been illustrated herein with an embodiment wherein a mechanical linkage is used to place the gate and the middle floor section in their operating positions. However, other known forms of providing motion, such individually actuated hydraulic cylinders or linear actuators or other devices known to the art could be used to provide this positioning function and thus the physical linkage between them as shown herein could be obviated. It is therefore intended that the present invention be limited only by the scope of the attached claims below.



Claims
  • 1. Apparatus for preparing a landscaping comprising:a frame having a pair of side walls; a rear wall including a gate mounted for pivoting between open and closed positions; and a floor including front, middle, and rear floor sections, said middle floor section being mounted for movement from a closed position to an open position upwardly relative to said front and rear floor sections, wherein when said gate is in its closed position and said middle floor section is in its closed position said apparatus may be used as a bucket and when said gate and said middle floor section are open said apparatus may be used as a leveling bar.
  • 2. The apparatus of claim 1 and further including means for attaching said apparatus to a motive power source.
  • 3. The apparatus of claim 1 and further including means for moving said gate between its closed and fully open positions.
  • 4. The apparatus of claim 3 and further including means for opening and closing said middle floor section.
  • 5. The apparatus of claim 1 and further including means for opening and closing said middle floor section.
  • 6. The apparatus of claim 1 and further including means for substantially simultaneously opening said gate and said middle floor section.
  • 7. The apparatus of claim 1 wherein at least one of said floor sections includes an agitator for tumbling materials passing thereover.
  • 8. The apparatus of claim 1 wherein said middle floor section comprises a base member and a pair of end plates attached to said base member.
  • 9. The apparatus of claim 8 wherein each said side wall includes a pair of spaced apart guide plates for slidably receiving therebetween an end plate of said middle floor section, said guide plates being provided to guide said middle floor section as it is being moved into its open position.
  • 10. The apparatus of claim 1 wherein at least one of said front and rear floor sections includes a front blade edge.
  • 11. The apparatus of claim 10 wherein at least one of said front and rear floor sections includes a rear blade edge.
  • 12. The apparatus of claim 1 wherein said front and rear floor sections each includes a base member and each base member includes front and rear blade edges.
  • 13. The apparatus of claim 12 wherein at least one of said front and rear floor sections includes an agitator attached to said base member for tumbling materials passing thereover.
  • 14. The apparatus of claim 1 and further including means for incrementally opening said gate and middle floor section.
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