The invention relates, generally, to a safety restraint system having a buckle and tongue and, more particularly, a belt restraint system for restraining an individual in a seat having a buckle and tongue adapted for use in a harsh environment.
Commercially viable applications of the invention include, for example, off-road applications such as recreational equipment (go-karts, dune buggies, all terrain racing, etc.), cargo tie-down industry, heavy equipment applications, forklift or material handling equipment, and agricultural equipment.
The prior art safety restraint systems includes combination buckle and tongue devices incorporated in a belt or webbing system to safely secure an individual or occupant in a seat. Many of the prior art systems include a locking mechanism having a frame and a pawl for locking the tongue to the frame.
U.S. Pat. No. 3,921,262 discloses a load bearing safety belt buckle construction. The buckle includes a housing having a latch plate with a cam surface. A tongue plate having an abutment surface is inserted into the housing whereupon a spring urges the cam surface to engage with the abutment surface. U.S. Pat. No. 5,267,377 discloses a multi point buckle assembly. The buckle assembly includes a metal base. A latch member includes a latch lug biased by a latch spring for engaging an opening of a tongue.
Safety restraint systems for use in a harsh environment, such as off-road or earth moving equipment, are subject to particular problems. For example, the prior art buckle assembly frame acts in an enclosing manner that houses the sliding button and traps dust and debris between the button surfaces and the frame surfaces.
The ejection slide provides a plastic-on-plastic arrangement. Such an arrangement may suffer from galling due to the harsh dusty environment. The cover of certain prior art systems include features which introduce horizontal ledges which allow dust and debris to settle and accumulate thereupon and which eventually may gall internal components of the system. The size of the button face area is relatively small and obstructed too easily to activate, particularly by someone wearing heavy working gloves.
The prior art systems suffer other disadvantages. For example, the portion of the sliding button which acts upon the locking pawl engaging device is not sufficient. In addition, the button portion does not provide a backup in the event the primary device fails.
It is an object of the present invention to provide a buckle for a safety restraint system adapted for harsh environments, such as abusive handling, moisture, corrosion, dust and debris.
It is a further object of the present invention to provide a buckle for a safety restraint system especially adapted to be used in off-road or earth moving equipment.
It is a further object of the present invention to reduce the number of components required.
It is a further object of the present invention to provide a buckle for a restraint system designed to allow dirt and debris which has gotten into the buckle, the ability to easily pass through and exit the buckle.
The present invention therefore provides a buckle for a restraint system resistant to a harsh environment. The buckle comprising a frame having a base wall, the base wall includes a debris exit opening; and a cover which encloses the frame and forms at least one vent opening and at least one passage which couples the debris exit opening to the vent opening. Debris, dust and other foreign objects which find there way into the buckle are not necessarily trapped but rather are presented with a means of exiting the buckle via the vent opening.
The present invention also provides a one piece frame used in a buckle for a restraint system resistant to a harsh environment. The frame having a base wall, a pair of opposed facing side walls, and a pair of flanges. The base wall having a debris exit opening. The pair of opposed facing side walls extending up from the base wall, each side wall having a tab deformed inward and in opposed facing relation with the tab on the other side wall, each of the tabs has a lower edge which forms an upper limit of a guide for the tongue when it is inserted into the frame, and when the tongue is not inserted the lower edge forms an upper limit for a latch plate. The pair of flanges extending toward one another from the side walls in a common plane, the flanges adapted for receiving a button release slide adapted to release a tongue from the frame, each flange having a notch, whereby sliding action of button release slide causes dirt and other debris to fall through the notch and avoid being lodged between the flange and the button release slide.
The present invention further provides a buckle for a restraint system resistant to a harsh environment. The buckle having a frame, tongue, latch plate and a leaf spring. The frame having a base wall, the base wall including a front edge at a mouth of the buckle. The tongue having one end for insertion into the frame, the one end having an opening and forming a pawl engaging inner face. The latch plate having a front edge which is pivotally coupled at the front edge of the frame, and a pawl located on a side opposite from the front edge for engagement with the pawl engaging inner face. The leaf spring having a first end which is secured to the buckle at the mouth, and a mid portion located under the latch plate and which urges the latch plate upward and away from the base wall into a locked position, and another end having an elbow which rests upon the base wall and extends upward from the base wall to form a tongue engaging end, whereby when the tongue is inserted into the frame, the latch plate is urged downward against the base wall and against the force of the leaf spring, further insertion of the tongue causes the one end of the tongue to come in contact with the tongue engaging end, and wherein further insertion of the tongue causes the tongue engaging end to deflect and load the tongue under spring force, and wherein further insertion of the tongue causes the pawl engaging inner face to slide over the pawl at which time the pawl is urged upward by the leaf spring and engages with the pawl engaging inner face, thus whereupon subsequent downward movement of the latch plate causes the spring loaded tongue engaging end of the leaf spring to urge the tongue out of the buckle.
The present invention also provides a buckle for a restraint system resistant to a harsh environment. The buckle having a frame, tongue, button release slide, latch plate and a leaf spring. The frame having a base wall, the base wall including a front edge at a mouth of the buckle The tongue having one end for insertion into the frame, the one end having a pawl engaging inner face. The button release slide slideably secured to the frame and adapted to release the tongue from the frame, the button release slide having a pair of depending inner legs at one end, the depending legs each presenting an inclined surface. The latch plate having a front edge which is pivotally coupled at the front edge of the mouth, and a pawl located distal from the front edge for engagement with the pawl engaging inner face, and an upwardly inclined surface located distal from the front edge of the latch plate. The leaf spring having a mid portion located under the latch plate and which urges the latch plate upward and away from the base wall into a locked position, whereby when the tongue is inserted into the frame, the latch plate is urged downward toward the base wall and against the force of the leaf spring, and wherein further insertion of the tongue causes the pawl engaging inner face to slide over the pawl at which time the pawl is urged upward by the leaf spring and engages with the pawl engaging inner face, and whereupon subsequent actuation of the button release slide causes the pair of depending inner legs to urge the upwardly inclined surface of the latch plate downward against the spring force of the leaf spring so as to disengage the pawl from the tongue.
The present invention further provides a buckle for a restraint system resistant to a harsh environment. The buckle having a housing, a tongue and a compressive spring mechanism. The buckle housing having a mouth opening and a latching mechanism. The tongue having one end for insertion into the mouth opening for engagement and latching with the latch mechanism. The compressive spring mechanism secured to the tongue and arranged to be compressed as the tongue is inserted into the mouth opening, whereby upon release of the tongue from the latching mechanism, the tongue is urged out of the mouth opening under the compressed spring force of the latch mechanism.
The following describes the tongue being inserted into the buckle with the button release slide in the extended locked position. It will be appreciated that if the tongue is inserted into the mouth of the buckle, the tongue will extend over the front edge of the frame and below the lower edge of the deformed tabs. As the tongue is further inserted, the end of the tongue will come into engagement with the latch plate and urge the latch plate to pivot downward against the force of the leaf spring. Eventually the tongue will come into contact with the end of the upturned tab. Further insertion of the tongue will cause the inner face of the tongue to pass the pawl at which time the latch plate will be urged upward by the leaf spring and the pawl will come into contact with the inner face of the tongue and latch the tongue with the buckle.
There is an added feature to the function of the button release slide, and the actuation of releasing the buckle assembly. The wing style tabs on each side of the button slide forward and backward as the button face is depressed and released. As the component moves in this fashion the wing style tabs act in a sweeping fashion. It is intended that this function sweep and clear any dust and debris out of the channel located in the side of the button. The wing style tabs work together with the two notches purposely cut into the top surface of the buckle frame. As the wings sweep back and forth they carry or push any dust and debris past said notches or vented openings to clear the sliding path of the button release component. This sweeping action occurs every time the release button is depressed or released. This function takes place independent of the locking mechanism. Grooves in the slide of button are designed to have large amounts of clearance to allow for ease of dirt and debris to be swept past and eject through notches in the frame; in essence slots are much larger than thickness of frame.
The inclined flanges minimize size and material, improves on industry standard devices orientation for ergonomic release by operators, and minimize the release stroke and overall travel of the button release slide.
In use, webbing is placed through web slots so that the buckle can be used in three-point or five-point restraint applications. The terms “three-point” and “five-point” refer to the number of anchorage points built into the restraint system. For example, in a five-point restraint, anchorage points are located as follows: one for each shoulder, one in front of the crotch, and one on each side of the hips. Webbing is placed through eyelet holes at each seat anchorage point and through the three web slots on the buckle device.
To lock the multi-point buckle, either the connectors can be latched simultaneously or separately. The leaf spring urges the pawls to the latched position. When the user pushes the connector through the connector entry slot 242 and in between the guidance flanges 244, the connector acts as a wedge which forces the pawl downward to the unlatched position against the pawl spring until the leaf engaging slot passes over the pawl tang and until the pawl engaging inner face goes far enough until the leaf spring can force the pawl upward so that the pawl engagement face protrudes into the pawl engaging slot and blocks the connector from backing out of the mechanism. Since each pawl works independently, each connector can be pushed in the same manner.
Another feature of the pawl is that it includes upward bent walls to create a guide way 246 for the connector. The preferred embodiment guides the connectors by use of the frame sidewalls. Since multiple pawls may be in this system, multiple walls are needed for connector guidance, therefore the guidance is built-in to each pawl. The pawls rotate about an imaginary axis through the hinge boss 248 and hinge hole 250.
To prevent sideways movement of the pawls, a separator 252 is included on the button release slide. When the mechanism is assembled, this feature is located between the pawls and provides the lateral support need so that if sideways loads are placed on the connectors, the separator 252 will prevent the connectors and pawls from moving and possible disconnecting prematurely.
This embodiment also has the dust sweeping features built into the frame and the button release slide. The notches allow the release of dust and debris as the wing style tabs move over the inclined flanges when the user pushes the button release slide.
Since this embodiment would not be attached to a cable, the button spring retainer is included as a part of the frame. Also, the pawls springs are held in the mechanism by the pawl spring retainer.
There are many features within the internal design of the cover that are associated with the funneling and biasing of dust and debris through and out of the system. The features include the two protruding sets of support walls to brace the sides of the buckle frame, and at the same time not introduce a ledge for dust and other foreign objects to settle onto. This is accomplished by introducing a ramp on all support walls that protrude in a direction normal to the sidewalls of the buckle frame. Note that when the front and back covers are assembled the inner cavities of these support walls will be sealed. Support ribs are included to the inside base of the cover to add strength, as well as raise said buckle frame above the bottom of the cover and allow dust and debris to easily flow under the frame and exit the buckle system. The support ribs mentioned above run to the back of the cover essentially creating slots in the back of the buckle that allow dust and debris that gets channeled through the ribs to run directly to the back of the cover and out through the vents. They also support the back end of the buckle frame. In the top portion of the cover there are support ribs that protrude out from the inside surface. These are intended to support the cover by acting against the top portion of the buckle frame. The overall design intent is to surround the buckle frame with support from all directions to improve durability against impact and shock. Also, the intent is to protectively enclose all of the buckle components and continue to have open space to allow for good ventilation. The design intent is to let all dirt and debris that is able to get into the system, the ability to easily pass through and exit the system.
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