The present invention relates to a buckle apparatus, and more particularly to a buckle apparatus provided with an illuminating function, and to a seat belt apparatus having the buckle apparatus.
Hitherto, in a seat belt apparatus for use in a motor vehicle, or the like, a buckle apparatus for fixing an end portion of webbing (belt) that keeps an occupant under restraint, or the buckle apparatus for fixing a tongue being provided at a turned back end portion of the webbing to a motor vehicle is provided.
a), 9(b), and 10 illustrate an example of such a buckle apparatus in a conventional technology, in which
(1) Entire Construction of the Buckle Apparatus
In
The latch member 4 is provided with rotating shafts, 4a and 4b, and the rotating shafts, 4a and 4b, are rotatably supported by means of supporting grooves, 2h and 2i, formed in both of the side walls, 2a and 2b, of the base 2. In this case, the latch member 4 is biased in a clockwise direction in the drawings by means of the slider spring 6, in the disengaged (non-latched) state shown in
The slider 5 is provided with a protruding shaft 5a at a center thereof extending in a longitudinal direction of the buckle apparatus 1 and the protruding shaft 5a is penetrating through a hole 4c of the latch member 4. In addition, the protruding shaft 5a is fit into the slider spring 6 and the slider spring 6 is compressed by being sandwiched between the latch member 4 and the slider 5. Further, the slider 5 is provided with a pair of left and right engaging shafts, 5b and 5c.
The pair of engaging shafts, 5b and 5c, are respectively engaged and supported by means of engaging grooves, 2j and 2k, respectively formed at both of the side walls, 2a and 2b, of the base 2, and are protruding outward in a predetermined amount from both of the side walls, 2a and 2b. In this case, both of the engaging grooves, 2j and 2k, respectively having first groove portions, 2j1 and 2k1, both of which are extending in a longitudinal direction (namely, the moving direction of the release button 8) of the buckle 1, and second groove portions, 2j2 and 2k2, extending upward in a sloping manner from these first groove portions, 2j1 and 2k1, in an opening manner. Further, the hooking shafts, 5b and 5c of the slider 5 are respectively configured to be movable along the first groove portions, 2j1 and 2k1, in usual operation, and are configured to be movable along the first groove portions, 2j1 and 2k1, and the second groove portions, 2j2 and 2k2, in an unusual operation, i.e., when the latched state is forcibly released.
On the other hand, the side walls, 2a and 2b, of the buckle apparatus 1 including each of the grooves and the holes have line symmetry at a center line in a longitudinal direction of the buckle apparatus 1.
The release button 8 is provided with a left and a right side walls, 8a and 8b, extending in a longitudinal direction of the buckle apparatus 1, and a left and a right protruding portions, 8c and 8c (although only one protruding portion is shown and the other protruding portion is not shown, both of the protruding portions are denoted by 8c, as a matter of convenience for later explanation), extending in a longitudinal direction of the buckle apparatus 1 are respectively provided between the side walls, 8a and 8b, as shown in
On the other hand, similar to the side walls, 2a and 2b, of the buckle apparatus 1, both of the side walls, 8a and 8b, of the release button 8 have line symmetry at the center line in a longitudinal direction of the buckle apparatus 1.
The inertia lever 9 is provided with a pair of left and right rotation shafts, 9a and 9b, and these rotation shafts, 9a and 9b, are rotatably fit into the grooves, 2f and 2g, of both of the side walls, 2a and 2b, of the base 2. Further, the inertia lever 9 is provided with an engaging connecting portion 9c at a lever side formed of a round pin-like shape having a round cross-section.
(2) Basic Motion of the Buckle Apparatus
Next, a latching motion of the buckle apparatus 1 with the tongue 3 in the thus constructed present embodiment will be explained.
In the non-latched state of the buckle apparatus 1 where the tongue 3 is not inserted thereto, a position of the ejector 10 is set to the position of a leftmost limit by means of spring force of the ejector spring 11, as shown in
When the tongue 3 is inserted through an opening (tongue insertion inlet) 1a that is provided at one side end portion (left end portion in the middle in
At this moment, the slider 5 proceeds to a position below the locking pin 7 by means of the spring force of the slider spring 6, and an upper face of the slider 5 is pressed by the locking pin 7. Accordingly, the latch member 4 cannot be pulled out from the latching hole 3a of the tongue 3 and the latched state of the tongue 3 and the buckle apparatus 1 are firmly maintained. This is because the slider 5 holds the latch member 4 at a latching position, shown in
When the release button 8 is pressed rightward so as to release the latched state of the tongue 3 and the buckle apparatus 1, shown in
Then, the slider 5 and the latch member 4 are rotated in a clockwise direction and the joggle portion 4f is moved upward. The ejector 10 strikes up the latch member 4 via the tongue 3; the latch member 4 and the slider 5 are further rotated in a clockwise direction around the rotation shafts, 4a and 4b, as a rotation center; the joggle portion 4f is displaced away from the latching hole 3a of the tongue 3; and at the same time, the tongue 3 is pushed out in a left direction. This is because the ejector 10 is kept under tension in a direction for releasing the latched state by the spring force of the ejector spring 11.
As shown in
In addition, for switching the aforementioned positions of the buckle apparatus 1 and the tongue 3, from the latched position to the non-latched position, and vice versa, a magnet 50 (a permanent magnet) for detecting the latched state is provided in the slider 5, as shown in
On the other hand, in such a buckle apparatus 1, particularly, at a nighttime or the like, when an inside of a room of the motor vehicle is in a state of a darkroom, a buckle apparatus provided with an illuminating function to ease recognition for a position of the buckle apparatus 1, or to ease recognition for an inserting opening of the buckle apparatus 1 for inserting the tongue 3, is known (for example, refer to the Patent Document No. JP 1993-15813).
In an illumination apparatus, shown in
The LED 23 is disposed in the vicinity of the insertion inlet for the tongue 3, and for example, a portion around the insertion inlet for the tongue 3 is illuminated by emitting light when the controller detects that an occupant is seated in a seat.
At this moment, a technology is also known in which an emitting face of illuminating light flux is controlled by providing a reflector (light guide) for illuminating light flux eradiated from the LED 23 in front of the LED 23 (for example, refer to Patent Document JP No. 1993-15813).
On the other hand, in the thus constructed buckle apparatus 1, even though illuminating flux eradiated from an LED 23 is controlled by means of a reflector, the illuminating flux is led as a parallel light flux in the reflector because a light receiving face facing the LED 23 is formed to be a perpendicular face. However, usually, a light emitting face serving as a light eradiating face has a variant form serving as a guide for a tongue 3, and is not formed of a face in parallel with the light receiving face. Accordingly, when the parallel light flux reaches the light emitting face from an inside the reflector, an unevenness of light intensity (brightness) occurs due to uneven strength of the light.
Accordingly, an object of the present invention is to provide a buckle apparatus and a seat belt apparatus capable of suppressing occurrence of the unevenness of brightness at a light emitting face of the reflector.
To achieve the above-described object, a buckle apparatus in a first form is characterized in including a cover having an insertion inlet at one side, a buckle portion provided in the cover and engaged with a tongue of a seat belt inserted through the insertion inlet, a light source provided in the vicinity of the insertion inlet, and a reflector including a light receiving face facing the light source, and a light emitting face, in which the light receiving face of the reflector includes curved face portion being configured to lead illuminating flux eradiated from the light source to a substantially whole area of the light emitting face.
The buckle apparatus in a second form is the buckle apparatus of the first form including a light intensity control device for controlling an emitting amount of the light source.
The seat belt apparatus in a third form is characterized in including, webbing for keeping an occupant under restraint, a retractor apparatus capable of retracting the webbing, a buckle apparatus connected to a member at a fixing side, and a tongue provided in the webbing, in which the buckle apparatus includes, a cover having an insertion inlet at one side, a buckle portion provided in the cover and engaged with the tongue being inserted through the insertion inlet, a light source provided in the vicinity of the insertion inlet, and a reflector including a light receiving face facing the light source and a light emitting face, and in which the light receiving face of the reflector includes curved face portion being configured to lead illuminating flux eradiated from the light source to a substantially whole area of the light emitting face.
A buckle apparatus of the first form and a seat belt apparatus of the third form are provided with a reflector having a curved face portion that leads illuminating flux, which is eradiated from a light source to a light receiving face facing the light source, to a substantially whole area of the light emitting face, and accordingly, an occurrence of an unevenness of brightness at a time of leading the illuminating flux in an inner part of the reflector can be suppressed.
In the buckle apparatus of the second form, an emitting amount of the light source is controlled by means of a light intensity control device, and accordingly, the illuminating light intensity can be set corresponding to a size of the buckle, an opening area of an insertion inlet, or the like.
a) is a perspective view illustrating a reflector with respect to the present invention;
b) is a circuit diagram illustrating a control circuit of light intensity with respect to the present invention;
a) is a plan view showing a relationship between the reflector and a slimline LED light source of the buckle apparatus with respect to the present invention;
b) is a side elevation showing a relationship between the reflector and a slimline LED light source of the buckle apparatus with respect to the present invention;
a) through 4(d) are explanatory illustrations explaining an effect of the present invention;
a) is a plan view illustrating a relationship between the reflector and the LED light source of the buckle apparatus with respect to the present invention;
b) is a side elevation illustrating a relationship between the reflector and the LED light source of the buckle apparatus with respect to the present invention;
a) is a plan view illustrating a relationship between the reflector and a transversely mounted LED light source of the buckle apparatus with respect to the present invention;
b) is a side elevation illustrating a relationship between the reflector and a transversely mounted LED light source of the buckle apparatus with respect to the present invention;
a) is a longitudinal cross-section illustrating the conventional buckle apparatus in a non-latched (disengaged) state with a tongue;
b) is a longitudinal cross-section illustrating a conventional buckle apparatus in a latched (engaged) state with the tongue; and
A buckle apparatus and a seat belt apparatus of the present invention will be explained referring to
In
The buckle apparatus 40 is formed into a predetermined housing shape by means of a combination structure of an upper cover 41 and a lower cover 42, both of which constitute a cover of the buckle apparatus 40, shown in
The buckle 43 is provided with a base 45 that is functionally and substantially identical of the base 2 formed of the U-shaped frame that is explained in Background Art section, and a latch member 46 being rotatably supported at both sides of the base 45 and capable of being latched with the tongue 35. However, a detailed explanation therefore will be omitted here. Further, a shaft 47 to be connected to the fixation side member 37 and an operating member 48 to be used when a releasing operation for locking is performed are provided in the base 45.
The illuminating portion 44 is provided with a pair of LED holding boards 49 which is installed in a standing manner in a vertical (up and down) direction, shown in
The LED holding board 49 is held by the lower cover 42 by mere inserting operation. This is because the LED holding board 49 is inserted into a pair of guide groove walls, 42a and 42a, formed in the lower cover 42, and the hooking claw 42b is hooked with the hooking hole 49a. Further, a slimline LED light source 53 facing the reflector 52 is provided in the LED holding board 49, as shown in
Further, in at least a part of light receiving face 52A in the reflector 52 facing the slimline LED light source 53, a curved face portion 52a being caved in a round shape (concave face) that leads illuminating light flux eradiated from the slimline LED light source 53 to a substantially whole area (substantially an entire face) of a light emitting face 52B is formed. Further, the shape of the concave face (curved face) is determined corresponding to a shape of the slimline LED light source 53 and a shape of the eradiating light thereof, an external shape of an entire reflector 52, and a shape of the light emitting face 52B and that of the light receiving face 52A, and further, a positional relationship between the light emitting face 52B and the light receiving face 52A. In this example, corresponding to the reflector 52, as a whole shape or the like, the shape of the curved face portion 52a is that of asymmetry, whichever looking at a horizontal cross-section (refer to
As described above, in the present embodiment, occurrence of an unevenness of brightness at the light emitting face 52B can be suppressed. This is because incident light from the light source 53 can be led at least to a substantially whole area of the light emitting face 52B exposed to a surface of an insertion inlet 41a of the tongue 35 by means of the curved face portion 52a provided at the light receiving face 52A of the reflector 52.
a) through 4(b) are illustrations explaining this effect.
In contrast, in the reflector 52 of the present embodiment, shown in
Further, the light intensity (brightness) of the slimline LED light source 53 can be also controlled corresponding to conditions, such as a size of the insertion inlet 41a, a size and a position for the buckle apparatus 40 to be disposed in the motor vehicle, and the like. At this moment, as a method to control the light intensity, in a stage of manufacture, an appropriate light intensity control device 55 is constructed to be detachably (in a replaceable manner) disposed, as shown in
In this case, a more precise brightness setting operation can be performed by means of providing the aforementioned light intensity control device 55, and in addition, a brightness control and a confirmation for the unevenness of the brightness can be simultaneously performed. As a result, there is an effect that the working hours and a manufacturing cost can be decreased.
In addition, as a further variation, in replacement of the above-described slimline LED light source 53, a usual dome-type LED light source 54 may be applicable, as shown in
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