Information
-
Patent Grant
-
6663551
-
Patent Number
6,663,551
-
Date Filed
Friday, October 26, 200123 years ago
-
Date Issued
Tuesday, December 16, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Kim; Eugene
- Harmon; Christopher R
Agents
- Cummings; Michael J.
- Malandra, Jr.; Charles R.
- Chaclas; Angelo N.
-
CPC
-
US Classifications
Field of Search
US
- 493 419
- 493 420
- 493 416
- 493 421
- 493 424
- 493 442
- 493 460
- 493 461
- 271 16
- 271 19
-
International Classifications
-
Abstract
A buckle chute having a deflector disposed in front thereof to allow a sheet of document to enter the buckle chute channel or to deflect the sheet away from the channel. The deflector is pivotally linked to two actuator arms on the left and right sides of the buckle chute. Each actuator arm is pivotally linked to a bell crank, which is also pivotally linked to a linking member. The linking members are further connected to a lever such that they can be moved in opposite directions from left to right or from right to left so as to cause the bell cranks to rotate in opposite directions. As such, the actuator arms are simultaneously moved toward or away from the front side to control the deflector position.
Description
FIELD OF THE INVENTION
The present invention relates generally to a folding machine for folding one or more sheets of document into a folded piece and, more particularly, to a buckle chute.
BACKGROUND OF THE INVENTION
Folding machines are well known. For example, U.S. Pat. No. 4,701,233 (Beck et al.) discloses a method of folding a sheet by bulging a portion of the sheet and then folding the bulged portion through a roller nip. U.S. Pat. No. 4,875,965 (Marzullo) discloses a folding apparatus wherein a buckle chute is used for stopping a sheet, causing the sheet to enter a roller nip for folding. U.S. Pat. No. 4,944,131 (Gough) also discloses a folding apparatus having a buckle chute. In all folding machines having one or more buckle chutes, the sheet is allowed to enter into a channel of the buckle chute until the leading edge of the sheet is stopped by a stop. The leading edge stays in contact with the stop while the bulged portion is moved toward the roller nip for making a folded edge. If a number of folded edges are to be made on one sheet in a folding machine, it is required that the folding machine to have a number of buckle chutes, each corresponding to a folded edge. However, the number of folded edges can be the same as or smaller than the number of buckle chutes. For example, with a folding machine having three buckle chutes, it is possible to make a folded piece with one, two or three folded edges. When the number of folded edges is smaller than the number of buckle chutes on the folding machine, one or more of the buckle chutes on the folding machine must be blocked so that the sheet is prevented from entering the channel of those blocked buckle chutes. In the past, the buckle chutes to be blocked are removed from the folding machine so that a deflector can be installed in front of the channel of the buckle chute. The blocked buckle chutes are then put back on the folding machine. The installed deflector prevents the sheet from entering the channel of the corresponding buckle chute and directs the deflected sheet to the next buckle chute, if there is any.
Removing buckle chutes from a folding machine and re-installing them not only cause some downtime of the folding machine, but may also affect the alignment of the buckle chutes with other components of the folding machine as well.
Thus, it is advantageous and desirable to provide a buckle chute wherein a deflector can be put in place on a buckle chute when required without the need of taking the buckle chute from the folding machine.
SUMMARY OF THE INVENTION
According to the present invention, a buckle chute has a front side, a back side, a left side and a right side for use in a folding apparatus having a first driving mechanism and a second driving mechanism for folding at least one sheet of paper having first and second lateral edges defining a width into a folded piece of the same width, and the first and the second lateral edges are adjacent the left and right sides of the buckle chute. The buckle chute is disposed between the first driving mechanism and the second driving mechanism. The buckle chute comprise:
an upper guide and a lower guide for forming a channel having an entry point on the front side of the buckle chute adjacent the first driving mechanism;
a deflector mechanism, disposed near the entry point of the channel and operable
in a first position for allowing a leading edge of said at least one sheet or the folded piece to enter to the channel while said at least one sheet or the folded piece is driven by the first driving mechanism toward the entry point of the buckle chute, or
in a second position for preventing the leading edge of said at least one sheet or the folded piece from entering the channel and further directing the leading edge toward the second driving mechanism; and
a stop, disposed in the channel between the front side and the back side, for stopping the leading edge of said at least one sheet or the folded piece entering the channel, when the deflector mechanism is operated in the first position, from advancing further into the channel toward the back side so as to cause said at least one sheet or the folded piece to buckle at a locality thereof outside the entry point of the channel toward the second driving mechanism for forming a folded edge at the buckled locality by the second driving mechanism as the first driving mechanism continues driving said at least one sheet or the folded piece toward the buckle chute, wherein the deflector mechanism comprises:
an elongated member having a left end and a right end adjacent to the respective sides of the buckle chute, the left end and the right end each having a mounting section with a mounting point defining a rotational axis of the elongated member, and
an extended section extended between the left end and the right end from the mounting section of each end and along the longitudinal axis, and
a mounting system, disposed near the entry point of the channel for pivotably mounting the elongated member at the mounting point at each end of the elongated member, allowing the elongated member to rotate about the rotational axis relative to the mounting system such that
when the deflector mechanism is operated in the second position, the extended section of the elongated member is caused to move toward the entry point of the channel, thereby blocking the entry point, and
when the deflector mechanism is operated in the first position, the extended section of the elongated member is caused to move away from the entry point of the channel, thereby unblocking the entry point.
According to the present invention, the mounting system comprises:
a left crank and a right crank, each disposed near the respective side of the buckle chute, each crank having a first portion with a first pivot point and a second portion with a second pivot point spaced from the first pivot point; and
a left mounting member and a right mounting member, each fixedly disposed near the respective side of the buckle chute adjacent to the entry point, for pivotably mounting the respective crank at the second pivot point thereof, allowing the first portion to move toward the front side or the back side of the buckle chute relative to the respective mounting member, and each end of the elongated member is pivotably mounted to the respective crank at the first pivot point such that the elongated member can be caused to rotate about the rotational axis relative to the cranks, wherein the elongated member is further fixedly mounted to the left and right cranks at the respective ends, each at a further mounting point at the first portion of the respective crank, spaced from the first pivot point and further away from the second pivot point such that
when the deflector mechanism is operated in the second position, the cranks are caused to move toward the front side of the buckle chute, forcing the extended section of the elongated member to move toward the entry point of the channel, and
when the deflector mechanism is operated in the first position, the cranks are caused to move toward the back side of the buckle chute, forcing the extended section of the elongated member to move away from the entry point of the channel.
According to the present invention, the left and right cranks are linked to an actuating mechanism capable of causing the left and right cranks to move toward the back side of the buckle chute when the deflector mechanism is operated in the first position and to move toward the front side of the buckle chute when the deflector mechanism is operated in the second position.
According to the present invention, the actuating mechanism comprises:
a left arm, disposed near the left end of the buckle chute, for pivotably mounting the left crank at the second portion thereof,
a right arm, disposed near the right end of the buckle chute, for pivotably mounting the right crank at the second portion thereof; and
a linking mechanism mechanically engaged with the arms for simultaneously moving the arms for causing the cranks to move toward the front side or the back side of the buckle chute.
According to the present invention, the linking mechanism comprises:
a left linking member;
a right linking member;
a left bell crank movably linking the left linking member and the left arm;
a right bell crank movably linking the right linking member and the right arm; and
a lever, separately mounting the left and right linking members for simultaneously rotating the left bell crank in a first direction and the right bell crank in a second direction opposite of the first direction so as to simultaneously move the left and right arms.
The present invention will become apparent upon reading the description taken in conjunction with
FIGS. 1
to
12
.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a diagrammatic representation illustrating a folding apparatus having two buckle chutes.
FIG. 2
a
is a diagrammatic representation illustrating the deflector on the buckle chute being opened to allow a sheet of document to enter into the channel of the buckle chute.
FIG. 2
b
is a diagrammatic representation illustrating the deflector being closed to deflect the sheet away from the buckle chute.
FIG. 3
a
is a diagrammatic representation illustrating a buckled portion being formed on a sheet of document.
FIG. 3
b
is a diagrammatic representation illustrating the buckled portion being folded into a folded edge.
FIG. 3
c
is a diagrammatic representation illustrating a second buckled portion being formed on the folded sheet.
FIG. 4
a
is a diagrammatic representation illustrating the leading edge of a sheet being deflected away from the first buckle chute.
FIG. 4
b
is a diagrammatic representation illustrating the leading edge of the sheet entering the second buckle chute.
FIG. 4
c
is a diagrammatic representation illustrating a buckled portion of the sheet being formed.
FIG. 5
a
is a diagrammatic representation illustrating a folded piece resulted from the folding arrangement, as shown in
FIGS. 3
a
-
3
c.
FIG. 5
b
is a diagrammatic representation illustrating a folded piece resulted from the folding arrangement, as shown in
FIGS. 4
a
-
4
c.
FIG. 6
a
is a top view of the buckle chute showing the deflector mechanism operated in an open position.
FIG. 6
b
is a top view of the buckle chute showing the deflector mechanism operated in a closed position.
FIG. 7
a
is a top view showing a lever plate linking to the deflector mechanism being operated in a first position.
FIG. 7
b
is a top view showing the lever plate being operated in a second position.
FIG. 8
a
is a top view showing a bell crank linking to the deflector mechanism being operated in the first position.
FIG. 8
b
is a top view showing the bell crank being operated in the second position.
FIG. 9
a
is a side view showing the position of the actuator arm and the crank relative to the mounting member when the deflector mechanism is operated in the open position.
FIG. 9
b
is a side view showing the position of the actuator arm and the crank relative to the mounting member when the deflector mechanism is operated in the closed position.
FIG. 10
is a side view showing the mounting section of the deflector mechanism.
FIG. 11
is an isometric view showing a crank for mounting the mounting section of the deflector mechanism.
FIG. 12
is a side view showing the buckle chute, according to the present invention.
DETAILED DESCRIPTION
FIG. 1
is a schematic representation of a folding apparatus
1
. As shown, the folding apparatus
1
has two buckle chutes
100
,
100
′ positioned among three roller nips
31
,
33
and
35
. The roller nip
31
is formed by rollers
20
and
22
, the roller nip
33
is formed by rollers
22
and
24
, and the roller nip
35
is formed by rollers
24
and
26
. The buckle chute
100
is positioned adjacent to the roller nips
31
and
33
, and the buckle chute
100
′ is positioned adjacent to the roller nips
33
and
35
. The number of buckle chutes determines how many folded edges a folding apparatus is capable of making on a sheet of document. However, the number of folded edges made on a sheet by the folding apparatus can be less than the number of buckle chutes in the folding apparatus. As shown in
FIG. 1
, the first buckle chute
100
and the second buckle chute
100
′ are similar, except that they are oriented differently. The buckle chute
100
has an upper guide
120
and a lower guide
130
forming therebetween a channel
122
. A sheet
10
(
FIGS. 2
a
and
2
b
) entering the folding apparatus
1
along an input path
50
is driven by the roller nip
31
toward the entry point
116
of the buckle chute
100
. The sheet
10
is guided by the upper guide
120
and the lower guide
130
to enter the channel
122
along a direction
52
. A stop
140
is provided in the channel
122
to prevent the sheet
10
from advancing further into the buckle chute
100
. The folded piece
18
(
FIG. 5
a
-
5
b
) exits along an exit path
60
. Stop
140
is preferably adjustable in the manner described in co-pending patent application Ser. No. ______, (Attorney Docket F-383) entitled ADJUSTABLE BUCKLE CHUTE FOLDING MACHINE, by David Auerbach and William Wright, filed concurrently with this application, and which is hereby incorporated by reference in its entirety.
The buckle chute
100
has a deflector
150
, located near the entry point
116
and mounted to a mounting system
170
for rotation. The deflector
150
, controlled by an actuator arm
220
, is operable either in an open position or in a closed position. As shown in
FIG. 2
a,
the deflector
150
is operated in the open position to allow the leading edge
40
of the sheet
10
to enter into the channel
122
of the buckle chute
100
. Preferably deflector
150
acts to guide the paper into the buckle chute
100
with the surface of deflector
150
opposite of the surface used to deflect sheet
10
from entering buckle chute
100
. As shown in
FIG. 2
b,
the deflector
150
is operated in the closed position, preventing the sheet
10
from entering the buckle chute
100
. As such, the leading edge
40
of the sheet
10
is deflected toward the roller nip
33
. The sheet
10
is further driven by the roller nip
33
toward the buckle chute
100
′ (FIG.
1
).
FIGS. 3
a
-
3
c
show how the sheet
10
is folded into a folded piece
18
(
FIG. 5
a
). As shown in
FIG. 3
a,
the deflector
150
of the buckle chute
100
is operated in the open position, allowing the leading edge
40
of the sheet
10
to reach the stop
140
. As the rollers
20
and
22
keep driving the sheet
10
toward the buckle chute
100
, they cause a portion of the sheet to buckle. The buckled portion is further moved toward the nip
33
and drawn into the nip
33
. A folded edge
42
is thus formed by the nip
33
, as shown in
FIG. 3
b.
FIG. 3
c
illustrates the folded edge
42
entering into the buckle chute
100
′ and being stopped by the stop
140
′ of the buckle chute
100
′ for making a second folded edge
44
by the nip
35
. After the sheet
10
exits the nip
35
along the exit path
60
, it becomes a folded piece
18
, as shown in
FIG. 5
a.
Reference numeral
48
denotes the trailing edge of the sheet
10
. The distance between the leading edge
40
and the folded edge
42
is determined by the distance between the stop
140
in the buckle chute
100
and the entry point
116
, but it is also determined by the distance from the entry point
116
to the nip
33
.
If the deflector
150
of the buckle chute
100
is operated in the closed position, a sheet
10
′ driven into the folding apparatus
1
by the nip
31
is deflected by the deflector
150
, as shown in
FIG. 4
a.
The leading edge
40
′ of the sheet
10
′ is drawn into the nip
33
and moved into the buckle chute
100
′, as shown in
FIG. 4
b
. While the leading edge
40
′ of the sheet
10
′ is stopped by the stop
140
′ of the buckle chute
100
′, the rollers
20
,
22
and
24
keep advancing the sheet
10
′ into the folding apparatus
1
. As a result, the sheet
10
′ is buckled and the buckled portion is moved toward the nip
35
for making a folded edge
46
′. After the sheet
10
′ exits the nip
35
along the exit path
60
, it becomes a folded piece
18
′, as shown in
FIG. 5
b.
FIGS. 6
a
and
6
b
are top views of the buckle chute
100
showing an actuating mechanism being used to control the deflector
150
. The buckle chute
100
has a front side
102
, a back side
104
, a left side
106
and a right side
108
. The actuating mechanism comprises a right actuating arm
220
adjacent to the right side
108
and a left actuating arm
220
′ adjacent to the left side
106
, and a linking mechanism
230
. Each actuating arm
220
,
220
′ has a front arm section
222
,
222
′ linked to the deflector
150
and a rear arm section
224
,
224
′ linked to the linking mechanism
230
. The deflector
150
is an elongated member having a right end
160
and a left end
160
′ adjacent to the respective sides
106
,
108
of the buckle chute
100
. Each end
160
,
160
′ has a mounting section
152
,
152
′ with a first mounting point
154
,
154
′ (see FIG.
10
). The first mounting point
154
in the right end
160
and the first mounting point
154
′ in the left end
160
′ define a rotational axis
162
of the deflector
150
. The elongated member of the deflector
150
further has an extended portion
156
extended from the rotational axis
162
between the right end
160
and the left end
160
′ (see FIG.
10
). The actuating arms
220
,
220
′ and the deflector
150
are mechanically connected to the mounting systems
170
,
170
′ to control the deflector
150
(see
FIGS. 9
a
and
9
b
).
The linking mechanism
230
comprises a left bell crank
240
′ for pivotally linking to the rear arm section
224
′ of the left actuating arm
220
′ and a right bell crank
240
for pivotally linking to the rear arm section
224
of the right actuating arm
220
. The bell cranks
240
,
240
′ are linked to a lever plate
300
via linking members
290
and
290
′. The bell cranks
240
,
240
′ are pivotally mounted to a mounting plate
280
,
280
′, which is fixedly mounted to the buckle chute
100
. The lever plate
300
is pivotally mounted at a pivot point
362
. The lever plate
300
has a lever
310
to actuate the deflector
150
.
As shown in
FIGS. 6
a
and
6
b,
each of the linking members
290
,
290
′ has a first linking end
292
,
292
′ for pivotally connecting to the respective bell crank
240
,
240
′, and a second linking end
294
,
294
′ for pivotally connecting to the lever plate
300
. When the lever
310
is moved to the right position, as shown in
FIG. 6
a,
the actuator arms
220
,
220
′ are caused to move toward the back end
104
of the buckle chute
100
, forcing the deflector
150
to rotate in a clockwise direction about the rotational axis
162
and moving the extended portion
156
upward, relative to the first mounting points
154
′,
154
(see
FIG. 9
a
). As such, the deflector
150
is set to the open position to allow a sheet
10
,
10
′ to enter the channel
122
of the buckle chute
100
. When the lever
310
is moved to the left position, as shown in
FIG. 6
b,
the actuator arms
220
,
220
′ are caused to move toward the front end
102
of the buckle chute
100
, forcing the deflector
150
to rotate in a counter-clockwise direction about the rotational axis
162
and moving the extended portion
156
downward, relative to the first mounting points
154
,
154
′ (see
FIG. 9
b
). As such, the deflector
150
is set to the closed position to deflect a sheet
10
,
10
′ away from the buckle chute
100
.
As shown in
FIGS. 7
a
and
7
b,
the lever plate
300
is pivotally mounted at the pivot
362
to a mounting plate
350
, which is fixedly mounted to buckle chute
100
. The second end
294
of the right linking member
290
is pivotally mounted to the right side of the lever plate
300
at a pivot point
364
between the pivot
362
and the lever
310
. The second end
294
′ of the left linking member
290
′ is pivotally mounted to the left side of the lever plate
300
at a pivot point
364
′ adjacent to the pivot
362
further away from the lever
310
. Thus, when the lever
310
is moved to the right position, as shown in
FIG. 7
a,
the right linking arm
290
is caused to move toward the right side
108
and the left linking arm
290
′ is caused to move toward the left side
106
of the buckle chute
100
.
As shown in
FIGS. 8
a
and
8
b,
the right bell crank
240
is pivotally mounted at a pivot
250
to the fixed mounting plate
280
for rotation. In particular, the right bell crank
240
has a front section
244
pivotally linked to the first linking end
292
of the linking member
290
, and a rear section
242
pivotally linked to the rear arm section
224
of the right actuating arm
220
. When the right linking member
290
is caused to move toward the right side
108
of the buckle chute
100
, as indicated by arrow
402
in
FIG. 8
a,
the right linking member
292
causes the right bell crank
240
to rotate in a counter-clockwise direction, forcing the actuating arm
220
to move toward the back side
104
of the buckle chute
100
, as indicated by arrow
404
. When the right linking member
290
is caused to move toward the left side
106
of the buckle chute
100
, as indicated by arrow
406
in
FIG. 8
b,
the right linking member
290
causes the right bell crank
240
to rotate in a clockwise direction, forcing the actuating arm
220
to move away from the back side
104
of the buckle chute
100
, as indicated by arrow
408
. Similarly, the left linking member
290
′ causes the left actuating arms to move toward or away from the back side
104
when the left linking member
290
′ is caused to move toward or away from the left side
106
of the buckle chute
100
.
FIGS. 9
a
and
9
b
show the mounting system
170
for mounting the deflector
150
and the actuating arm
220
. The mounting system
170
comprises a crank
180
and a mounting member
190
. The crank
180
has an upper portion
182
having a first pivot point
186
, and a lower portion
184
having a second pivot point
188
(see FIG.
11
). The mounting member
190
, which is fixedly mounted to the buckle chute
100
under the lower guide
130
(
FIGS. 1-2
b
), has a front end
192
for pivotally mounting the crank
180
at the second pivot point
188
so as to allow the upper portion
182
of the crank
180
to move back and forth, relatively to the second pivot point
188
. The upper portion
182
of the crank
180
is used to pivotally mount, at the first pivot point
186
, the front arm portion
222
of the actuating arm
220
together with the mounting section
152
of the deflector
150
at the first mounting point
154
so as to allow the deflector
150
to rotate about the rotational axis
162
(see
FIG. 6
a
). The mounting section
152
of the deflector
150
is also fixedly mounted at a second mounting point
158
(
FIG. 10
) to the upper portion
182
of the crank
180
at a point
189
adjacent to the first pivot point
186
, further away from the second pivot point
188
. Because of the relationship between the fixed mounting point
158
and the pivotally mounting point
154
, the deflector
150
is caused to rotate when the crank
180
is caused to move back and forth by the actuating arm
220
. As shown in
FIG. 9
a,
the crank
180
is caused to move away from the front end
102
of the buckle chute
100
, causing the extended portion
156
of the deflector
150
to rotate in a clockwise direction about the rotational axis
162
to unblock the entry point
116
of the channel
122
of the buckle chute
100
(
FIGS. 1 and 2
a
). As shown in
FIG. 9
b,
the crank
180
is caused to move toward the front end
102
of the buckle chute
100
, causing the extended portion
156
of the deflector
150
to rotate in a counter-clockwise direction about the rotational axis
162
to block off the channel
122
of the buckle chute
100
(
FIG. 2
b
).
As the lever plate
300
is mounted near the back side
104
of the buckle chute
100
, the lever
310
is located far away from the rollers
20
,
22
,
24
and
26
. It may not be necessary to remove the buckle chute
100
from the folding apparatus
1
in order to change the position of the lever
310
. Furthermore, a spring
340
is disposed between the mounting plate
350
and the lever plate
300
near the lever
310
to prevent the lever
310
from accidentally changing positions, as shown in FIG.
12
.
It should be noted that the bell crank
240
, as shown in
FIGS. 6
a
and
8
b,
is caused to rotate in a clockwise direction when the linking member
290
is moved away from the right side
108
of the buckle chute
100
, thereby moving the actuator arm
220
toward the front side
102
of the buckle chute. It is possible to mount the linking member
290
and actuator arm
220
on a similar bell crank in a different way such that the actuator arm
220
is moved away from the front side
102
when the bell crank is caused to rotate in the clockwise direction by the rightward movement of the linking member
290
. Furthermore, the linking member
290
is caused to move away from the right side
108
when the lever
310
is moved to right position, as shown in
FIGS. 6
a
and
7
a.
It is also possible to mount the linking member
290
to a different location on the lever plate
300
such that the linking member
290
is caused to move toward the right side
108
when the lever
310
is moved to the right position.
Although the invention has been described with respect to a preferred embodiment thereof, it will be understood by those skilled in the art that the foregoing and various other changes, omissions and deviations in the form and detail thereof may be made without departing from the spirit and scope of this invention.
Claims
- 1. A buckle chute having a front side, a back side, a left side and a right side for use in a folding apparatus having a first driving mechanism and a second driving mechanism for folding at least one sheet of caper having first and second lateral edges defining a width into a folded piece of the same width, the first and the second lateral edges adjacent to the left and right sides of the buckle chute, said buckle chute disposed between the first driving mechanism and the second driving mechanism, said buckle chute comprising:an upper guide and a lower guide for forming a channel having an entry point on the front side of the buckle chute adjacent the first driving mechanism; a deflector mechanism, disposed near the entry point of the channel and operable in a first position for allowing a leading edge of said at least one sheet or the folded piece to enter to the channel while said at least one sheet or the folded piece is driven by the first driving mechanism toward the entry point of the buckle chute, or in a second position for preventing the leading edge of said at least one sheet or the folded piece from entering the channel and further directing the leading edge toward the second driving mechanism; and a stop, disposed in the channel between the front side and the back side, for stopping the leading edge of said at least one sheet or the folded piece entering the channel, when the deflector mechanism is operated in the first position, from advancing further into the channel toward the back side so as to cause said at least one sheet or the folded piece to buckle at a locality thereof outside the entry point of the channel toward the second driving mechanism for forming a folded edge at the buckled locality by the second driving mechanism as the first driving mechanism continues driving said at least one sheet or the folded piece toward the buckle chute, wherein the deflector mechanism comprises: an elongated member having a left end an right end adjacent to the respective sides of the buckle chute, the left end and the right end each having a mounting section with a mounting point defining a rotational axis of the elongated member, and an extended section extended between the left end and the right end from the mounting section of each end and along the longitudinal axis, and a mounting system, disposed near the entry point of the channel for pivotably mounting the elongated member at the mounting point at each end of the elongated member, allowing the elongated member to rotate about the rotational axis relative to the mounting system such that when the deflector mechanism is operated in the second position, the extended section of the elongated member is caused to move toward the entry point of the channel, thereby blocking the entry point, and when the deflector mechanism is operated in the first position, the extended section of the elongated member is caused to move away from the entry point of the channel, thereby unblocking the entry point; and wherein the buckle chute mounting system comprises: a left crank and a right crank, each disposed near the respective side of the buckle chute, each crank having a first portion with a first pivot point and a second portion with a second pivot point spaced from the first pivot point; and a left mounting member and a right mounting member, each fixedly disposed near the respective side of the buckle chute adjacent to the entry point, for pivotably mounting the respective crank at the second pivot point thereof, allowing the first portion to move toward the front side or the back side of the buckle chute relative to the respective mounting member, and each end of the elongated member is pivotably mounted to the respective crank at the first pivot point such that the elongated member can be caused to rotate about the rotational axis relative to the cranks, wherein the elongated member is further fixedly mounted to the left and right cranks at the respective ends, each at a further mounting point at the first portion of the respective crank spaced from the first pivot point and further away from the second pivot point such that when the deflector mechanism is operated in the second position, the cranks are caused to move toward the front side of the buckle chute, forcing the extended section of the elongated member to move toward the entry point of the channel, and when the deflector mechanism is operated in the first position, the cranks are caused to move toward the back side of the buckle chute, forcing the extended section of the elongated member to move away from the entry point of the channel.
- 2. The buckle chute of claim 1, wherein the left and right cranks are linked to an actuating mechanism capable of causing the left and right cranks to move toward the back side of the buckle chute when the deflector mechanism is operated in the first position and to move toward the front side of the buckle chute when the deflector mechanism is operated in the second position.
- 3. The buckle chute of claim 2, wherein the actuating mechanism comprises:a left arm, disposed near the left side of the buckle chute, for pivotably mounting the left crank at the second portion thereof, a right arm, disposed near the right side of the buckle chute, for pivotably mounting the right crank at the second portion thereof; and a linking mechanism mechanically engaged with the arms for simultaneously moving the arms for causing the cranks to move toward the front side or the back side of the buckle chute.
- 4. The buckle chute of claim 3, wherein the linking mechanism comprises:a first linking member; a second linking member; a first bell crank movably linking the first linking member to the right arm; a second bell crank movably linking the second linking member to the left arm; and a lever, separately mounting the first and second linking members for simultaneously rotating the first bell crank in a first direction and the second bell crank in a second direction opposite of the first direction so as to simultaneously move the arms.
- 5. The buckle chute of claim 4, wherein the lever is operable in a first lever position to cause the deflector mechanism to operate in the first position, or a second lever position to cause the deflector mechanism to operate in the second position, and whereinwhen the lever is operated in the first lever position, the lever causes the first linking member to move toward the right side of the buckle chute, the second linking member to move toward the left side of the buckle chute, the first bell crank to rotate in a counter-clockwise direction, the second bell crank to rotate in a clockwise direction, and both the right arm and the left arm to move toward the back side of the buckle chute, thereby causing the left and right cranks to move simultaneously toward the back side of the buckle chute, and when the lever is operated in the second lever position, the lever causes the first linking member to move toward the left side of the buckle chute, the second linking member to move toward the right side of the buckle chute, the first bell crank to rotate in a clockwise direction, the second bell crank to rotate in a counter-clockwise direction, and both the right arm and the left arm to move toward the front side of the buckle chute, thereby causing the left and right cranks to move simultaneously toward the front side of the buckle chute.
US Referenced Citations (14)