Buckle chute folding machine with a deflector control mechanism

Information

  • Patent Grant
  • 6663551
  • Patent Number
    6,663,551
  • Date Filed
    Friday, October 26, 2001
    23 years ago
  • Date Issued
    Tuesday, December 16, 2003
    21 years ago
Abstract
A buckle chute having a deflector disposed in front thereof to allow a sheet of document to enter the buckle chute channel or to deflect the sheet away from the channel. The deflector is pivotally linked to two actuator arms on the left and right sides of the buckle chute. Each actuator arm is pivotally linked to a bell crank, which is also pivotally linked to a linking member. The linking members are further connected to a lever such that they can be moved in opposite directions from left to right or from right to left so as to cause the bell cranks to rotate in opposite directions. As such, the actuator arms are simultaneously moved toward or away from the front side to control the deflector position.
Description




FIELD OF THE INVENTION




The present invention relates generally to a folding machine for folding one or more sheets of document into a folded piece and, more particularly, to a buckle chute.




BACKGROUND OF THE INVENTION




Folding machines are well known. For example, U.S. Pat. No. 4,701,233 (Beck et al.) discloses a method of folding a sheet by bulging a portion of the sheet and then folding the bulged portion through a roller nip. U.S. Pat. No. 4,875,965 (Marzullo) discloses a folding apparatus wherein a buckle chute is used for stopping a sheet, causing the sheet to enter a roller nip for folding. U.S. Pat. No. 4,944,131 (Gough) also discloses a folding apparatus having a buckle chute. In all folding machines having one or more buckle chutes, the sheet is allowed to enter into a channel of the buckle chute until the leading edge of the sheet is stopped by a stop. The leading edge stays in contact with the stop while the bulged portion is moved toward the roller nip for making a folded edge. If a number of folded edges are to be made on one sheet in a folding machine, it is required that the folding machine to have a number of buckle chutes, each corresponding to a folded edge. However, the number of folded edges can be the same as or smaller than the number of buckle chutes. For example, with a folding machine having three buckle chutes, it is possible to make a folded piece with one, two or three folded edges. When the number of folded edges is smaller than the number of buckle chutes on the folding machine, one or more of the buckle chutes on the folding machine must be blocked so that the sheet is prevented from entering the channel of those blocked buckle chutes. In the past, the buckle chutes to be blocked are removed from the folding machine so that a deflector can be installed in front of the channel of the buckle chute. The blocked buckle chutes are then put back on the folding machine. The installed deflector prevents the sheet from entering the channel of the corresponding buckle chute and directs the deflected sheet to the next buckle chute, if there is any.




Removing buckle chutes from a folding machine and re-installing them not only cause some downtime of the folding machine, but may also affect the alignment of the buckle chutes with other components of the folding machine as well.




Thus, it is advantageous and desirable to provide a buckle chute wherein a deflector can be put in place on a buckle chute when required without the need of taking the buckle chute from the folding machine.




SUMMARY OF THE INVENTION




According to the present invention, a buckle chute has a front side, a back side, a left side and a right side for use in a folding apparatus having a first driving mechanism and a second driving mechanism for folding at least one sheet of paper having first and second lateral edges defining a width into a folded piece of the same width, and the first and the second lateral edges are adjacent the left and right sides of the buckle chute. The buckle chute is disposed between the first driving mechanism and the second driving mechanism. The buckle chute comprise:




an upper guide and a lower guide for forming a channel having an entry point on the front side of the buckle chute adjacent the first driving mechanism;




a deflector mechanism, disposed near the entry point of the channel and operable




in a first position for allowing a leading edge of said at least one sheet or the folded piece to enter to the channel while said at least one sheet or the folded piece is driven by the first driving mechanism toward the entry point of the buckle chute, or




in a second position for preventing the leading edge of said at least one sheet or the folded piece from entering the channel and further directing the leading edge toward the second driving mechanism; and




a stop, disposed in the channel between the front side and the back side, for stopping the leading edge of said at least one sheet or the folded piece entering the channel, when the deflector mechanism is operated in the first position, from advancing further into the channel toward the back side so as to cause said at least one sheet or the folded piece to buckle at a locality thereof outside the entry point of the channel toward the second driving mechanism for forming a folded edge at the buckled locality by the second driving mechanism as the first driving mechanism continues driving said at least one sheet or the folded piece toward the buckle chute, wherein the deflector mechanism comprises:




an elongated member having a left end and a right end adjacent to the respective sides of the buckle chute, the left end and the right end each having a mounting section with a mounting point defining a rotational axis of the elongated member, and




an extended section extended between the left end and the right end from the mounting section of each end and along the longitudinal axis, and




a mounting system, disposed near the entry point of the channel for pivotably mounting the elongated member at the mounting point at each end of the elongated member, allowing the elongated member to rotate about the rotational axis relative to the mounting system such that




when the deflector mechanism is operated in the second position, the extended section of the elongated member is caused to move toward the entry point of the channel, thereby blocking the entry point, and




when the deflector mechanism is operated in the first position, the extended section of the elongated member is caused to move away from the entry point of the channel, thereby unblocking the entry point.




According to the present invention, the mounting system comprises:




a left crank and a right crank, each disposed near the respective side of the buckle chute, each crank having a first portion with a first pivot point and a second portion with a second pivot point spaced from the first pivot point; and




a left mounting member and a right mounting member, each fixedly disposed near the respective side of the buckle chute adjacent to the entry point, for pivotably mounting the respective crank at the second pivot point thereof, allowing the first portion to move toward the front side or the back side of the buckle chute relative to the respective mounting member, and each end of the elongated member is pivotably mounted to the respective crank at the first pivot point such that the elongated member can be caused to rotate about the rotational axis relative to the cranks, wherein the elongated member is further fixedly mounted to the left and right cranks at the respective ends, each at a further mounting point at the first portion of the respective crank, spaced from the first pivot point and further away from the second pivot point such that




when the deflector mechanism is operated in the second position, the cranks are caused to move toward the front side of the buckle chute, forcing the extended section of the elongated member to move toward the entry point of the channel, and




when the deflector mechanism is operated in the first position, the cranks are caused to move toward the back side of the buckle chute, forcing the extended section of the elongated member to move away from the entry point of the channel.




According to the present invention, the left and right cranks are linked to an actuating mechanism capable of causing the left and right cranks to move toward the back side of the buckle chute when the deflector mechanism is operated in the first position and to move toward the front side of the buckle chute when the deflector mechanism is operated in the second position.




According to the present invention, the actuating mechanism comprises:




a left arm, disposed near the left end of the buckle chute, for pivotably mounting the left crank at the second portion thereof,




a right arm, disposed near the right end of the buckle chute, for pivotably mounting the right crank at the second portion thereof; and




a linking mechanism mechanically engaged with the arms for simultaneously moving the arms for causing the cranks to move toward the front side or the back side of the buckle chute.




According to the present invention, the linking mechanism comprises:




a left linking member;




a right linking member;




a left bell crank movably linking the left linking member and the left arm;




a right bell crank movably linking the right linking member and the right arm; and




a lever, separately mounting the left and right linking members for simultaneously rotating the left bell crank in a first direction and the right bell crank in a second direction opposite of the first direction so as to simultaneously move the left and right arms.




The present invention will become apparent upon reading the description taken in conjunction with

FIGS. 1

to


12


.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a diagrammatic representation illustrating a folding apparatus having two buckle chutes.





FIG. 2



a


is a diagrammatic representation illustrating the deflector on the buckle chute being opened to allow a sheet of document to enter into the channel of the buckle chute.





FIG. 2



b


is a diagrammatic representation illustrating the deflector being closed to deflect the sheet away from the buckle chute.





FIG. 3



a


is a diagrammatic representation illustrating a buckled portion being formed on a sheet of document.





FIG. 3



b


is a diagrammatic representation illustrating the buckled portion being folded into a folded edge.





FIG. 3



c


is a diagrammatic representation illustrating a second buckled portion being formed on the folded sheet.





FIG. 4



a


is a diagrammatic representation illustrating the leading edge of a sheet being deflected away from the first buckle chute.





FIG. 4



b


is a diagrammatic representation illustrating the leading edge of the sheet entering the second buckle chute.





FIG. 4



c


is a diagrammatic representation illustrating a buckled portion of the sheet being formed.





FIG. 5



a


is a diagrammatic representation illustrating a folded piece resulted from the folding arrangement, as shown in

FIGS. 3



a


-


3




c.







FIG. 5



b


is a diagrammatic representation illustrating a folded piece resulted from the folding arrangement, as shown in

FIGS. 4



a


-


4




c.







FIG. 6



a


is a top view of the buckle chute showing the deflector mechanism operated in an open position.





FIG. 6



b


is a top view of the buckle chute showing the deflector mechanism operated in a closed position.





FIG. 7



a


is a top view showing a lever plate linking to the deflector mechanism being operated in a first position.





FIG. 7



b


is a top view showing the lever plate being operated in a second position.





FIG. 8



a


is a top view showing a bell crank linking to the deflector mechanism being operated in the first position.





FIG. 8



b


is a top view showing the bell crank being operated in the second position.





FIG. 9



a


is a side view showing the position of the actuator arm and the crank relative to the mounting member when the deflector mechanism is operated in the open position.





FIG. 9



b


is a side view showing the position of the actuator arm and the crank relative to the mounting member when the deflector mechanism is operated in the closed position.





FIG. 10

is a side view showing the mounting section of the deflector mechanism.





FIG. 11

is an isometric view showing a crank for mounting the mounting section of the deflector mechanism.





FIG. 12

is a side view showing the buckle chute, according to the present invention.











DETAILED DESCRIPTION





FIG. 1

is a schematic representation of a folding apparatus


1


. As shown, the folding apparatus


1


has two buckle chutes


100


,


100


′ positioned among three roller nips


31


,


33


and


35


. The roller nip


31


is formed by rollers


20


and


22


, the roller nip


33


is formed by rollers


22


and


24


, and the roller nip


35


is formed by rollers


24


and


26


. The buckle chute


100


is positioned adjacent to the roller nips


31


and


33


, and the buckle chute


100


′ is positioned adjacent to the roller nips


33


and


35


. The number of buckle chutes determines how many folded edges a folding apparatus is capable of making on a sheet of document. However, the number of folded edges made on a sheet by the folding apparatus can be less than the number of buckle chutes in the folding apparatus. As shown in

FIG. 1

, the first buckle chute


100


and the second buckle chute


100


′ are similar, except that they are oriented differently. The buckle chute


100


has an upper guide


120


and a lower guide


130


forming therebetween a channel


122


. A sheet


10


(

FIGS. 2



a


and


2




b


) entering the folding apparatus


1


along an input path


50


is driven by the roller nip


31


toward the entry point


116


of the buckle chute


100


. The sheet


10


is guided by the upper guide


120


and the lower guide


130


to enter the channel


122


along a direction


52


. A stop


140


is provided in the channel


122


to prevent the sheet


10


from advancing further into the buckle chute


100


. The folded piece


18


(

FIG. 5



a


-


5




b


) exits along an exit path


60


. Stop


140


is preferably adjustable in the manner described in co-pending patent application Ser. No. ______, (Attorney Docket F-383) entitled ADJUSTABLE BUCKLE CHUTE FOLDING MACHINE, by David Auerbach and William Wright, filed concurrently with this application, and which is hereby incorporated by reference in its entirety.




The buckle chute


100


has a deflector


150


, located near the entry point


116


and mounted to a mounting system


170


for rotation. The deflector


150


, controlled by an actuator arm


220


, is operable either in an open position or in a closed position. As shown in

FIG. 2



a,


the deflector


150


is operated in the open position to allow the leading edge


40


of the sheet


10


to enter into the channel


122


of the buckle chute


100


. Preferably deflector


150


acts to guide the paper into the buckle chute


100


with the surface of deflector


150


opposite of the surface used to deflect sheet


10


from entering buckle chute


100


. As shown in

FIG. 2



b,


the deflector


150


is operated in the closed position, preventing the sheet


10


from entering the buckle chute


100


. As such, the leading edge


40


of the sheet


10


is deflected toward the roller nip


33


. The sheet


10


is further driven by the roller nip


33


toward the buckle chute


100


′ (FIG.


1


).





FIGS. 3



a


-


3




c


show how the sheet


10


is folded into a folded piece


18


(

FIG. 5



a


). As shown in

FIG. 3



a,


the deflector


150


of the buckle chute


100


is operated in the open position, allowing the leading edge


40


of the sheet


10


to reach the stop


140


. As the rollers


20


and


22


keep driving the sheet


10


toward the buckle chute


100


, they cause a portion of the sheet to buckle. The buckled portion is further moved toward the nip


33


and drawn into the nip


33


. A folded edge


42


is thus formed by the nip


33


, as shown in

FIG. 3



b.



FIG. 3



c


illustrates the folded edge


42


entering into the buckle chute


100


′ and being stopped by the stop


140


′ of the buckle chute


100


′ for making a second folded edge


44


by the nip


35


. After the sheet


10


exits the nip


35


along the exit path


60


, it becomes a folded piece


18


, as shown in

FIG. 5



a.


Reference numeral


48


denotes the trailing edge of the sheet


10


. The distance between the leading edge


40


and the folded edge


42


is determined by the distance between the stop


140


in the buckle chute


100


and the entry point


116


, but it is also determined by the distance from the entry point


116


to the nip


33


.




If the deflector


150


of the buckle chute


100


is operated in the closed position, a sheet


10


′ driven into the folding apparatus


1


by the nip


31


is deflected by the deflector


150


, as shown in

FIG. 4



a.


The leading edge


40


′ of the sheet


10


′ is drawn into the nip


33


and moved into the buckle chute


100


′, as shown in

FIG. 4



b


. While the leading edge


40


′ of the sheet


10


′ is stopped by the stop


140


′ of the buckle chute


100


′, the rollers


20


,


22


and


24


keep advancing the sheet


10


′ into the folding apparatus


1


. As a result, the sheet


10


′ is buckled and the buckled portion is moved toward the nip


35


for making a folded edge


46


′. After the sheet


10


′ exits the nip


35


along the exit path


60


, it becomes a folded piece


18


′, as shown in

FIG. 5



b.







FIGS. 6



a


and


6




b


are top views of the buckle chute


100


showing an actuating mechanism being used to control the deflector


150


. The buckle chute


100


has a front side


102


, a back side


104


, a left side


106


and a right side


108


. The actuating mechanism comprises a right actuating arm


220


adjacent to the right side


108


and a left actuating arm


220


′ adjacent to the left side


106


, and a linking mechanism


230


. Each actuating arm


220


,


220


′ has a front arm section


222


,


222


′ linked to the deflector


150


and a rear arm section


224


,


224


′ linked to the linking mechanism


230


. The deflector


150


is an elongated member having a right end


160


and a left end


160


′ adjacent to the respective sides


106


,


108


of the buckle chute


100


. Each end


160


,


160


′ has a mounting section


152


,


152


′ with a first mounting point


154


,


154


′ (see FIG.


10


). The first mounting point


154


in the right end


160


and the first mounting point


154


′ in the left end


160


′ define a rotational axis


162


of the deflector


150


. The elongated member of the deflector


150


further has an extended portion


156


extended from the rotational axis


162


between the right end


160


and the left end


160


′ (see FIG.


10


). The actuating arms


220


,


220


′ and the deflector


150


are mechanically connected to the mounting systems


170


,


170


′ to control the deflector


150


(see

FIGS. 9



a


and


9




b


).




The linking mechanism


230


comprises a left bell crank


240


′ for pivotally linking to the rear arm section


224


′ of the left actuating arm


220


′ and a right bell crank


240


for pivotally linking to the rear arm section


224


of the right actuating arm


220


. The bell cranks


240


,


240


′ are linked to a lever plate


300


via linking members


290


and


290


′. The bell cranks


240


,


240


′ are pivotally mounted to a mounting plate


280


,


280


′, which is fixedly mounted to the buckle chute


100


. The lever plate


300


is pivotally mounted at a pivot point


362


. The lever plate


300


has a lever


310


to actuate the deflector


150


.




As shown in

FIGS. 6



a


and


6




b,


each of the linking members


290


,


290


′ has a first linking end


292


,


292


′ for pivotally connecting to the respective bell crank


240


,


240


′, and a second linking end


294


,


294


′ for pivotally connecting to the lever plate


300


. When the lever


310


is moved to the right position, as shown in

FIG. 6



a,


the actuator arms


220


,


220


′ are caused to move toward the back end


104


of the buckle chute


100


, forcing the deflector


150


to rotate in a clockwise direction about the rotational axis


162


and moving the extended portion


156


upward, relative to the first mounting points


154


′,


154


(see

FIG. 9



a


). As such, the deflector


150


is set to the open position to allow a sheet


10


,


10


′ to enter the channel


122


of the buckle chute


100


. When the lever


310


is moved to the left position, as shown in

FIG. 6



b,


the actuator arms


220


,


220


′ are caused to move toward the front end


102


of the buckle chute


100


, forcing the deflector


150


to rotate in a counter-clockwise direction about the rotational axis


162


and moving the extended portion


156


downward, relative to the first mounting points


154


,


154


′ (see

FIG. 9



b


). As such, the deflector


150


is set to the closed position to deflect a sheet


10


,


10


′ away from the buckle chute


100


.




As shown in

FIGS. 7



a


and


7




b,


the lever plate


300


is pivotally mounted at the pivot


362


to a mounting plate


350


, which is fixedly mounted to buckle chute


100


. The second end


294


of the right linking member


290


is pivotally mounted to the right side of the lever plate


300


at a pivot point


364


between the pivot


362


and the lever


310


. The second end


294


′ of the left linking member


290


′ is pivotally mounted to the left side of the lever plate


300


at a pivot point


364


′ adjacent to the pivot


362


further away from the lever


310


. Thus, when the lever


310


is moved to the right position, as shown in

FIG. 7



a,


the right linking arm


290


is caused to move toward the right side


108


and the left linking arm


290


′ is caused to move toward the left side


106


of the buckle chute


100


.




As shown in

FIGS. 8



a


and


8




b,


the right bell crank


240


is pivotally mounted at a pivot


250


to the fixed mounting plate


280


for rotation. In particular, the right bell crank


240


has a front section


244


pivotally linked to the first linking end


292


of the linking member


290


, and a rear section


242


pivotally linked to the rear arm section


224


of the right actuating arm


220


. When the right linking member


290


is caused to move toward the right side


108


of the buckle chute


100


, as indicated by arrow


402


in

FIG. 8



a,


the right linking member


292


causes the right bell crank


240


to rotate in a counter-clockwise direction, forcing the actuating arm


220


to move toward the back side


104


of the buckle chute


100


, as indicated by arrow


404


. When the right linking member


290


is caused to move toward the left side


106


of the buckle chute


100


, as indicated by arrow


406


in

FIG. 8



b,


the right linking member


290


causes the right bell crank


240


to rotate in a clockwise direction, forcing the actuating arm


220


to move away from the back side


104


of the buckle chute


100


, as indicated by arrow


408


. Similarly, the left linking member


290


′ causes the left actuating arms to move toward or away from the back side


104


when the left linking member


290


′ is caused to move toward or away from the left side


106


of the buckle chute


100


.





FIGS. 9



a


and


9




b


show the mounting system


170


for mounting the deflector


150


and the actuating arm


220


. The mounting system


170


comprises a crank


180


and a mounting member


190


. The crank


180


has an upper portion


182


having a first pivot point


186


, and a lower portion


184


having a second pivot point


188


(see FIG.


11


). The mounting member


190


, which is fixedly mounted to the buckle chute


100


under the lower guide


130


(

FIGS. 1-2



b


), has a front end


192


for pivotally mounting the crank


180


at the second pivot point


188


so as to allow the upper portion


182


of the crank


180


to move back and forth, relatively to the second pivot point


188


. The upper portion


182


of the crank


180


is used to pivotally mount, at the first pivot point


186


, the front arm portion


222


of the actuating arm


220


together with the mounting section


152


of the deflector


150


at the first mounting point


154


so as to allow the deflector


150


to rotate about the rotational axis


162


(see

FIG. 6



a


). The mounting section


152


of the deflector


150


is also fixedly mounted at a second mounting point


158


(

FIG. 10

) to the upper portion


182


of the crank


180


at a point


189


adjacent to the first pivot point


186


, further away from the second pivot point


188


. Because of the relationship between the fixed mounting point


158


and the pivotally mounting point


154


, the deflector


150


is caused to rotate when the crank


180


is caused to move back and forth by the actuating arm


220


. As shown in

FIG. 9



a,


the crank


180


is caused to move away from the front end


102


of the buckle chute


100


, causing the extended portion


156


of the deflector


150


to rotate in a clockwise direction about the rotational axis


162


to unblock the entry point


116


of the channel


122


of the buckle chute


100


(

FIGS. 1 and 2



a


). As shown in

FIG. 9



b,


the crank


180


is caused to move toward the front end


102


of the buckle chute


100


, causing the extended portion


156


of the deflector


150


to rotate in a counter-clockwise direction about the rotational axis


162


to block off the channel


122


of the buckle chute


100


(

FIG. 2



b


).




As the lever plate


300


is mounted near the back side


104


of the buckle chute


100


, the lever


310


is located far away from the rollers


20


,


22


,


24


and


26


. It may not be necessary to remove the buckle chute


100


from the folding apparatus


1


in order to change the position of the lever


310


. Furthermore, a spring


340


is disposed between the mounting plate


350


and the lever plate


300


near the lever


310


to prevent the lever


310


from accidentally changing positions, as shown in FIG.


12


.




It should be noted that the bell crank


240


, as shown in

FIGS. 6



a


and


8




b,


is caused to rotate in a clockwise direction when the linking member


290


is moved away from the right side


108


of the buckle chute


100


, thereby moving the actuator arm


220


toward the front side


102


of the buckle chute. It is possible to mount the linking member


290


and actuator arm


220


on a similar bell crank in a different way such that the actuator arm


220


is moved away from the front side


102


when the bell crank is caused to rotate in the clockwise direction by the rightward movement of the linking member


290


. Furthermore, the linking member


290


is caused to move away from the right side


108


when the lever


310


is moved to right position, as shown in

FIGS. 6



a


and


7




a.


It is also possible to mount the linking member


290


to a different location on the lever plate


300


such that the linking member


290


is caused to move toward the right side


108


when the lever


310


is moved to the right position.




Although the invention has been described with respect to a preferred embodiment thereof, it will be understood by those skilled in the art that the foregoing and various other changes, omissions and deviations in the form and detail thereof may be made without departing from the spirit and scope of this invention.



Claims
  • 1. A buckle chute having a front side, a back side, a left side and a right side for use in a folding apparatus having a first driving mechanism and a second driving mechanism for folding at least one sheet of caper having first and second lateral edges defining a width into a folded piece of the same width, the first and the second lateral edges adjacent to the left and right sides of the buckle chute, said buckle chute disposed between the first driving mechanism and the second driving mechanism, said buckle chute comprising:an upper guide and a lower guide for forming a channel having an entry point on the front side of the buckle chute adjacent the first driving mechanism; a deflector mechanism, disposed near the entry point of the channel and operable in a first position for allowing a leading edge of said at least one sheet or the folded piece to enter to the channel while said at least one sheet or the folded piece is driven by the first driving mechanism toward the entry point of the buckle chute, or in a second position for preventing the leading edge of said at least one sheet or the folded piece from entering the channel and further directing the leading edge toward the second driving mechanism; and a stop, disposed in the channel between the front side and the back side, for stopping the leading edge of said at least one sheet or the folded piece entering the channel, when the deflector mechanism is operated in the first position, from advancing further into the channel toward the back side so as to cause said at least one sheet or the folded piece to buckle at a locality thereof outside the entry point of the channel toward the second driving mechanism for forming a folded edge at the buckled locality by the second driving mechanism as the first driving mechanism continues driving said at least one sheet or the folded piece toward the buckle chute, wherein the deflector mechanism comprises: an elongated member having a left end an right end adjacent to the respective sides of the buckle chute, the left end and the right end each having a mounting section with a mounting point defining a rotational axis of the elongated member, and an extended section extended between the left end and the right end from the mounting section of each end and along the longitudinal axis, and a mounting system, disposed near the entry point of the channel for pivotably mounting the elongated member at the mounting point at each end of the elongated member, allowing the elongated member to rotate about the rotational axis relative to the mounting system such that when the deflector mechanism is operated in the second position, the extended section of the elongated member is caused to move toward the entry point of the channel, thereby blocking the entry point, and when the deflector mechanism is operated in the first position, the extended section of the elongated member is caused to move away from the entry point of the channel, thereby unblocking the entry point; and wherein the buckle chute mounting system comprises: a left crank and a right crank, each disposed near the respective side of the buckle chute, each crank having a first portion with a first pivot point and a second portion with a second pivot point spaced from the first pivot point; and a left mounting member and a right mounting member, each fixedly disposed near the respective side of the buckle chute adjacent to the entry point, for pivotably mounting the respective crank at the second pivot point thereof, allowing the first portion to move toward the front side or the back side of the buckle chute relative to the respective mounting member, and each end of the elongated member is pivotably mounted to the respective crank at the first pivot point such that the elongated member can be caused to rotate about the rotational axis relative to the cranks, wherein the elongated member is further fixedly mounted to the left and right cranks at the respective ends, each at a further mounting point at the first portion of the respective crank spaced from the first pivot point and further away from the second pivot point such that when the deflector mechanism is operated in the second position, the cranks are caused to move toward the front side of the buckle chute, forcing the extended section of the elongated member to move toward the entry point of the channel, and when the deflector mechanism is operated in the first position, the cranks are caused to move toward the back side of the buckle chute, forcing the extended section of the elongated member to move away from the entry point of the channel.
  • 2. The buckle chute of claim 1, wherein the left and right cranks are linked to an actuating mechanism capable of causing the left and right cranks to move toward the back side of the buckle chute when the deflector mechanism is operated in the first position and to move toward the front side of the buckle chute when the deflector mechanism is operated in the second position.
  • 3. The buckle chute of claim 2, wherein the actuating mechanism comprises:a left arm, disposed near the left side of the buckle chute, for pivotably mounting the left crank at the second portion thereof, a right arm, disposed near the right side of the buckle chute, for pivotably mounting the right crank at the second portion thereof; and a linking mechanism mechanically engaged with the arms for simultaneously moving the arms for causing the cranks to move toward the front side or the back side of the buckle chute.
  • 4. The buckle chute of claim 3, wherein the linking mechanism comprises:a first linking member; a second linking member; a first bell crank movably linking the first linking member to the right arm; a second bell crank movably linking the second linking member to the left arm; and a lever, separately mounting the first and second linking members for simultaneously rotating the first bell crank in a first direction and the second bell crank in a second direction opposite of the first direction so as to simultaneously move the arms.
  • 5. The buckle chute of claim 4, wherein the lever is operable in a first lever position to cause the deflector mechanism to operate in the first position, or a second lever position to cause the deflector mechanism to operate in the second position, and whereinwhen the lever is operated in the first lever position, the lever causes the first linking member to move toward the right side of the buckle chute, the second linking member to move toward the left side of the buckle chute, the first bell crank to rotate in a counter-clockwise direction, the second bell crank to rotate in a clockwise direction, and both the right arm and the left arm to move toward the back side of the buckle chute, thereby causing the left and right cranks to move simultaneously toward the back side of the buckle chute, and when the lever is operated in the second lever position, the lever causes the first linking member to move toward the left side of the buckle chute, the second linking member to move toward the right side of the buckle chute, the first bell crank to rotate in a clockwise direction, the second bell crank to rotate in a counter-clockwise direction, and both the right arm and the left arm to move toward the front side of the buckle chute, thereby causing the left and right cranks to move simultaneously toward the front side of the buckle chute.
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6446958 Sette et al. Sep 2002 B1