Buckle folding machine with adjustable folding gap widths

Information

  • Patent Grant
  • 6475129
  • Patent Number
    6,475,129
  • Date Filed
    Friday, November 19, 1999
    25 years ago
  • Date Issued
    Tuesday, November 5, 2002
    22 years ago
Abstract
A buckle folding machine is provided with a device with which the folding rollers (W1 through W5) can be automatically set to different folding gap widths as a function of the measured or calculated thickness of a sheet of paper or stack passing through the folding gap (F1 through F4). The folding rollers to be adjusted are mounted on pivoted levers (22), which are mounted coaxially in pairs and which be pivoted against permanent restoring forces under the effect of electrically controllable adjusting members (S1 through S5). The adjusting members are actuated by an electronic process computer, which calculates the folding gap widths to be set in the particular case according to a preset working program from measured and/or manually entered paper thicknesses or stack thicknesses and/or fold types. The adjusting members (S1 through S5) comprise a plurality of pneumatic working cylinders, which are arranged in a row in a cascade-like pattern, and whose working strokes mutually add up. The setting of the folding rollers can thus be performed very rapidly and also temporarily for even a short duration.
Description




FIELD OF THE INVENTION




The present invention pertains to a buckle folding machine with a device for automatically setting the folding rollers to different folding gap widths as a function of the measured or calculated thickness of a sheet of paper or stack passing through the folding gap, wherein the folding rollers to be adjusted are mounted on pivoted levers, which are mounted coaxially in pairs and can be pivoted against permanent restoring forces under the effect of electrically controllable adjusting members and wherein the adjusting members are actuated by an electronic process computer, which calculates the folding gap widths to be set in the particular case according to a preset working program from measured paper thicknesses and/or types of folding and/or from paper thicknesses and/or types of folding entered manually.




BACKGROUND OF THE INVENTION




In a prior-art paper folding machine of this type (e.g., DE-G 92 03 930.8), the folding rollers, which form a folding point each in pairs, are mounted in two-armed pivoted levers, which are present in pairs and can be moved apart against the action of radial spring forces.




These pivoted levers are actuated by adjusting members, by which the distances between the axes of the folding rollers can be set to different folding gap widths by means of self-locking, manually adjustable threaded engagements corresponding to the paper thickness to be processed and the number of paper layers passing through the individual folding points. To determine the folding gap widths of the individual pairs of folding rollers, a programmed process computer with an entry keyboard and a digital display is provided, in which the thickness and the sheet length of the material running in for folding is entered either manually or via electronic analog-digital converters from a thickness-measuring means or a length-measuring means and in which the desired type of folding and/or the set lead lengths of the individual lead limiters are entered.




The folding gap widths calculated by the process computer from the values entered are displayed as digital values and/or are fed in via a control device provided with electronic comparator circuits and power amplifiers. This control device controls gear motors of servo controllers, which bring about the continuous setting of the individual distances between the axes to these folding gap widths, which correspond to a single thickness or a multiple thickness of the material to be folded by means of the threaded engagements provided, and which have as actual value transducers electric or electronic position indicators which are connected to the respective adjusting members.




The thickness-measuring means and the length-measuring means are arranged in a transport path located between a sheet-separating means and an intake point formed by a roller pair. The folding rollers are arranged in relation to one another such that the axes of two folding rollers each are located in the corners of an isosceles rectangular triangle and that one folding roller of a folding roller pair is adjustable in the direction of one leg and the other in the direction of the other leg of the triangle. An optimal arrangement and mounting of the two-armed pivoted lever is thus achieved and it is guaranteed that the individual folding rollers can always be set to different folding gap widths trouble-free and unaffected by the other folding rollers.




Even though the adjusting members provided in this prior-art buckle folding machine, which are driven by electric gear motors and have threaded engagements via which the particular settings of the pivoted levers take place, do make possible an automatic, individual setting of the individual folding rollers, this setting is maintained in this prior-art buckle folding machine over a larger series of operations taking place in the same manner. It is not possible with this prior-art setting device to perform an adjusting of the folding rollers within the frequency of passage in the case of different paper and stack thicknesses immediately following one another.




SUMMARY AND OBJECTS OF THE INVENTION




The primary object of the present invention is to provide a buckle folding machine of the type described in the introduction, in which the setting of the folding rollers to different folding gap widths can take place very rapidly and also temporarily for even a very short duration.




This object is accomplished according to the present invention by the adjusting members consisting of a plurality of pneumatic working cylinders, which are arranged in a row in a cascade-like pattern and whose working strokes mutually add up.




Due to the design of the adjusting members according to the present invention and their pneumatic mode of operation, it is possible to change the particular settings of the individual folding rollers to certain folding gap widths in a rapid sequence corresponding to a high frequency of passage, and it is possible with other embodiments to set more standardized intermediate values between a minimum and a maximum folding gap width than the number of working cylinders in an adjusting manner.




For example, using three working cylinders arranged in an adjusting member, which have three different working strokes, it is possible to set eight different folding gap widths on a pair of rollers, in which pressure is admitted to the three working cylinders in different combinations.




An embodiment of the present invention is advantageous for actuating the individual working cylinders, because simple, reliable control elements operated at a high switching speed thus guarantee a reliable mode of operation.




A very simple, compact design with high reliability of operation, which can be manufactured without problems, is achieved with an embodiment of the invention.




An embodiment ensures the trouble-free admission of pressure and high speed of response of the individual working cylinders and their working pistons with simple means.




Due to the control valves being integrated in groups a clear, simple design of the control units is obtained, on which possible causes of disturbance care also be rapidly recognized.




An embodiment is also used to reach a high speed of response of the individual working cylinders.




The various features of novelty which characterize the invention are pointed out with particularity in the claims annexed to and forming a part of this disclosure. For a better understanding of the invention, its operating advantages and specific objects attained by its uses, reference is made to the accompanying drawings and descriptive matter in which preferred embodiments of the invention are illustrated.











BRIEF DESCRIPTION OF THE DRAWINGS




In the drawings:





FIG. 1

is a simplified schematic representation of a buckle folding machine with a collecting point arranged in front of it and with a sheet feeding mechanism arranged in front of this;





FIG. 2

is a schematic side view of the arrangement of the individual folding rollers and of the pivoted levers with their adjusting members;





FIG. 3

is a greatly enlarged sectional view of an adjusting member;





FIG. 4

is a schematic side view of the first folding roller with its pivoted lever, which folding roller is set at a folding gap width to the intake roller, and also showing the sectional view of the adjusting member associated with this pivoted lever;





FIG. 5

is a schematic side view of the first folding roller with its pivoted lever, which folding roller is set at a folding gap width, which is different from the gap width set in

FIG. 4

, to the intake roller, and also showing the sectional view of the adjusting member associated with this pivoted lever;





FIG. 6

is a schematic side view of the first folding roller with its pivoted lever, which folding roller is set at a folding gap width, which is different from the gap width set in

FIG. 4

, to the intake roller, and also showing the sectional view of the adjusting member associated with this pivoted lever;





FIG. 7

is a schematic side view of the first folding roller with its pivoted lever, which folding roller is set at a folding gap width, which is different from the gap width set in

FIG. 4

, to the intake roller, and also showing the sectional view of the adjusting member associated with this pivoted lever;





FIG. 8

is a schematic, partially perspective block diagram of the adjusting members, which are present in pairs and are associated with an adjustable folding roller, with the individual pneumatic control units and a pair of rollers;





FIG. 9

is as an example a table of folding gap widths that can be set; and





FIG. 10

is a schematic block diagram of the electric and electronic control devices with a microprocessor.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to the drawings in particular, a buckle folding machine


1


, which is shown only schematically in

FIG. 1

, has a total of five folding rollers W


1


through W


5


and, in addition, an intake roller W, which forms an intake point E with the first folding roller W


1


. This intake point E is located at the site where the two rollers W and W


1


touch each other or have the shortest distance from one another. The folding roller W


1


forms the first folding point F


1


with the folding roller W


2


, while the other folding rollers W


2


through W


5


form, in pairs with one another, the folding points F


2


, F


3


and F


4


. The axes E


1


of the intake roller as well as A


1


through A


5


of the folding rollers W


1


through W


5


are located in the corners of isosceles rectangular triangles


2


,


3


and


4


, which are indicated by dash-dotted lines in FIG.


2


.




While the intake roller W is mounted stationarily and nonadjustably, each of the folding rollers W


1


through W


5


is radially adjustable in relation to the folding rollers W


1


through W


4


, which cooperate with it and form either the intake point E or a folding point F


1


through F


4


radially in the direction of the arrows shown in FIG.


2


. The intake gap at the intake point E can thus be set to the thickness of the arriving paper or paper stack of the material to be folded and the folding gap widths at the individual folding points F


1


through F


4


can be set to the optimal size. The folding rollers W


1


, W


3


and W


5


are adjustable in the vertical direction radially in relation to the respective superjacent rollers W and W


2


and W


4


, while the folding rollers W


2


and W


4


are adjustable in the horizontal direction in relation to the folding rollers W


1


through W


3


.




As is common in buckle folding machines, obliquely positioned folding pockets T


1


, T


2


, T


3


and T


4


, whose paper stops


6


,


7


,


8


and


9


are set either manually or automatically, controlled by a process computer


10


, according to a preset program, are present in front of the individual folding points F


1


through F


4


. Likewise, the paper deflectors


12


, which are individually associated with each folding pocket T


1


, T


2


, T


3


and T


4


and by which the individual folding pockets T


1


, T


2


, T


3


and T


4


can be closed if needed, can be brought manually and/or automatically by the process computer


10


into the position needed for the particular folding program set.




To adjust and position the paper stops


6


through


9


in the folding pockets T


1


through T


4


, devices are provided, which can be driven by an electric motor and can be likewise controlled by the process computer


10


, in which all the data necessary for setting the lead lengths in the individual folding pockets T


1


through T


4


, e.g., the length of the basic format of the material to be folded, the shape of the fold, and the desired length of the final format, can be entered via a connected keyboard


21


, and, on the whole, the new known, different fold forms can be selected.




As can be recognized from the schema tic representation in

FIG. 10

, the process computer


10


comprises a main processor


20


/


1


and a lower-level, second processor (slave processor)


20


/


2


. The keyboard


21


, via which the operator can enter the set points and the parameters, is connected to the main processor


20


/


1


. In addition, a digital display device in the form of a display


39


, which has a plurality of display fields for displaying the values that happen to be of interest, is connected to it. In addition, this main processor


20


/


1


is able to store values and parameters that are needed for the operation of the buckle folding machine


1


even in the switched-off state, so that they do not need to be re-entered each time as long as no change is necessary.




It is provided for this purpose with an electronic memory DS, in which these values and parameters are kept available for polling for the calculation of the folding gap widths to be determined and to which, e.g., four signal transmitters or actual value transducers can be connected.




The working program of the processor computer


10


, by which program the desired values are determined or calculated from the desired parameters, is contained in an EPROM, i.e., an erasable programmable read-only memory. The second processor


20


/


2


performs the setting of the folding gap widths proper and optionally also the setting of the lead lengths, e.g., by correspondingly setting the paper stops


6


through


9


in the folding pockets T


1


through T


4


. This second processor


20


/


2


is connected via an interface


20


/


3


with the main processor


20


/


1


for exchanging data and is provided with an external power amplifier LV, via which it controls the control units SE


1


, SE


2


, SE


3


, SE


4


and SE


5


for setting the folding gap widths. Both analog signal transmitters and an automatic paper and stack thickness-measuring mechanism


40


are connected to the second processor


20


/


2


via an analog-digital converter unit A/D), while an automatic sheet-counting mechanism


41


is connected to it directly.




It can be recognized from the fold forms a, b, c and d shown schematically in

FIG. 1

that the number of paper layers with which the material being folded passes through the individual folding points F


1


through F


4


may differ. This means that the folding gap widths of the individual folding points F


1


through F


4


can correspond to the thickness of a single sheet of paper or of a single stack or of a plurality of sheets or stacks if they are to be set optimally. It should also be taken into account the paper thicknesses of the particular material to be folded may differ greatly.




The setting of the optimal folding gap widths is necessary to achieve a high accuracy of folding rapidly. To make it possible to set these optimal folding gap widths in a short time and optimally during the operation of the buckle folding machine


1


, a setting mechanism is provided for each of the individual folding rollers W


1


through W


5


at the two ends of the rollers. This is shown as an example in

FIG. 8

for the folding roller W


1


for setting the gap widths at the intake point E.




As was mentioned before, the intake roller W is mounted stationarily, i.e., rotatably in radially nonmovable bearings


13


in two frame plates


14


and


15


. In contrast, the first folding roller W


1


, like the other folding rollers W


2


through W


5


, is mounted on a lever arm


23


. Each lever arm


23


is of a bearing part, which consists of a two-armed pivoted lever


22


. The lever


22


is pivotable on bearing journals


25


around a drag bearing that is parallel to the axis of the roller, and whose second lever arm


24


is under the effect of a tension spring


26


such that the folding roller W


1


is pressed radially from below against the intake roller W.




To change the distance between the axes and to set a certain folding gap width at the intake point E, the second lever arm


24


of the pivoted lever


22


is provided with an adjusting screw


27


, which is seated on an adjusting member S


1


, which can be activated and is arranged stationarily in the frame of the folding machine.




As is apparent from

FIG. 8

, two such adjusting members S


1


are present, which at the same time can also actuate the pivoted levers


22


of the folding roller W


1


, which are likewise present in pairs. Two adjusting members S


2


, S


3


, S


4


and S


5


are also associated with the other pivoted lever pairs


22


/


2


,


22


/


3


,


22


/


4


and


22


/


5


shown in

FIG. 2

, and the adjusting members S


1


, S


2


and S


3


assume a vertical position and the two adjusting members S


4


and S


5


are in a horizontal position. It is ensured as a result that the adjusting members S


1


through S


5


associated with the individual pivoted levers


22


through


22


/


5


are arranged at right angles to the respective lever arms


24


that they actuate.




These adjusting members Si through S


5


have the same design. They each comprise a plurality of pneumatic working cylinders


61


,


62


,


63


, three such working cylinders in the exemplary embodiment according to

FIG. 3

, which are arranged in a row in a cascade-like pattern and whose working strokes mutually add up. These working cylinders


61


,


62


,


63


are arranged coaxially to one another axially displaceably in a common housing cylinder


65


. They each comprise a cylindrical housing body


70


with a front wall


71


inserted in an air-tight manner and a second front wall


72


made in one piece. Thrust pistons


73


with sealing rings


74


are mounted axially movably in the likewise cylindrical cavities of the housing bodies


70


. These thrust pistons


73


are provided with a cylindrical thrust plunger


76


that movably passes through a central axial hole


75


of the fixed front wall


72


. A spacing bolt


77


each, which defines the starting position or the resting position of the thrust piston


73


by being in contact with its lower end with the corresponding front wall


71


, is provided on the side of the thrust piston


73


located opposite this thrust plunger


76


. The cavity located between the front wall


71


and the thrust piston


73


forms a pressure chamber


78


of the respective working cylinder


61


,


62


or


63


. The cavity


79


located between the thrust piston


73


and the fixed front wall


72


is connected through axial holes


80


to the respective cavity


81


and


82


of the housing cylinder


65


located between two respective working cylinders


61


and


62


and


62


and


63


, and the said cavity


79


of the working cylinder


63


is directly connected to the outside through the axial holes


80


.




The cavities


81


and


82


of the working cylinder


65


located between two working cylinders


61


and


62


and


63


each are connected to the outside air through respective radial holes


83


and


84


.




These cavities


81


and


82


are each formed by the front walls


71


of the working cylinders


62


and


63


being in contact with the thrust plunger


76


of the respective working cylinder


62


and


61


located in front of it as a consequence of the pulling action of the tension spring


26


and by these thrust plungers


76


also projecting from the upper front wall


72


in their resting position in order to maintain a minimum axial distance between the respective adjacent working cylinders


61


and


62


and


62


and


63


.




To ensure this external connection through the radial hole


84


in the middle working cylinder


62


even after an axial displacement relative to the radial hole


84


, the working cylinder


62


is provided on the outside at its upper end section with a ring fold


87


, by which the radial hole


84


is still in connection with the cavity


82


being displaced even when the working cylinder


62


has been displaced in the direction of the working cylinder


63


together with this.




Both the radial holes


83


and


84


in the housing cylinder


65


and the axial holes


80


in the front walls


72


of the working cylinders


61


,


62


and


63


are used alternatingly as pressure release and ventilating channels for the air chambers


79


of the three working cylinders


61


through


63


. To reach the highest possible working speed of the working cylinders


61


,


62


and


63


, it is advantageous for the radial holes


83


and


84


and the axial holes


80


to be present as a plurality of holes, so that the largest possible volume of air can penetrate into or escape from the cavities


81


and


82


and


79


in a very short time during the displacement of a thrust piston


73


and of one of the working cylinders


61


,


62


,


63


itself.




The working cylinders


61


,


62


and


63


are provided each with at least one radial inlet hole


85


in the axial area of their pressure chambers


78


. In the working cylinders


62


and


63


, which are axially movable relative to the working cylinder


61


seated on a lower, front-side support wall


88


, these inlet holes


85


are located in a circular circumferential groove


86


, whose respective axial length L


1


and L


2


extends over an amount that corresponds to the sum of the individual working strokes h


1


and h


2


of the respective thrust pistons


73


located in the front. In this case, it is the working strokes of the thrust pistons


73


of the two working cylinders


62


and


63


. The circumferential grooves


86


of the working cylinders


61


through


63


are sealed by two ring seals


90


each in the two axial directions. To supply the individual working cylinders


61


,


62


and


63


with compressed air, the housing cylinder


65


is provided with compressed air connections


66


,


67


and


68


, which all open into a circumferential groove


86


. Since the working cylinder


61


in the housing cylinder


65


does not move, the axial extension or length of its circumferential groove


86


only needs to correspond approximately to the hole diameter of the compressed air connection


66


or to the diameter of its inlet hole


85


.




The number of compressed air connections


66


,


67


and


68


thus corresponds to the number of the working cylinders


61


,


62


and


63


arranged in the housing cylinder


65


, so that compressed air can be admitted to each working cylinder


61


,


62


and


63


individually and independently from the other two working cylinders, which is brought about by compressed air being introduced into the pressure chamber


78


of the corresponding working cylinder


61


,


62


and


63


.




Due to compressed air being admitted into the working cylinders


61


, its thrust piston


73


displaces the two working cylinders


62


and


63


located behind it via the thrust plunger


76


by the amount of its working stroke h


1


in the stationary housing cylinder


65


. When pressure is admitted to the working cylinder


62


, its thrust piston


73


displaces the working cylinder


63


via the thrust plunger


76


by the working stroke h


2


performed by the thrust piston in the working cylinder


62


. The thrust piston


73


of the working cylinder


63


actuates the lever arm


24


of the pivoted lever


22


directly. The working strokes h


1


, h


2


and h


3


of the individual thrust pistons


73


thus add up during the simultaneous admission of pressure.




It can be recognized from

FIG. 3

that the axial distances between the thrust pistons


73


and the fixed front walls


72


of the individual working cylinders


61


through


63


are different, so that the working strokes h


1


, h


2


and h


3


are also different. The working stroke h


1


of the working cylinder


61


is 0.5 mm in this exemplary embodiment, the working stroke h


2


of the working cylinder


62


is 1 mm, and the working stroke h


3


of the working cylinder


63


is 2 mm. If the zero position is included, a total of eight different stroke settings are obtained from this on the thrust plunger


76


of the topmost working cylinder


63


and consequently also a total of eight different possibilities of setting on the pivoted levers


22


and the folding rollers W


1


through W


5


fastened thereto.




These possibilities of combination are indicated by asterisks in the table in

FIG. 9

, in which the working cylinder


61


is designated by the letter A, the working cylinder


62


by the letter B, and the working cylinder


63


by the letter C, and in which the cylinders to which compressed air is being admitted are shown in the first column. It can be determined from this table that a working stroke h


1


of 0.5 mm is generated in the case of admission of compressed air into the working cylinder A, a working stroke h


2


of 1 mm is generated in the case of the admission of compressed air into the working cylinder B, and a working stroke h


3


of 2 mm is generated upon the admission of compressed air into the working cylinder C, and that working stroke combinations of 1.5 mm, 2.5 mm and 3.5 mm can be obtained in the case of the combinations A+B and A+C and B+C and A+B+C, which are also shown.




If the leverage of the first lever arm


23


to the second lever arm


24


is assumed to be 1:1 in the pivot arms


22


through


22


/


5


, this means that the folding gap widths ES


0


, ES


1


, ES


3


and ES


7


shown in

FIGS. 4

,


5


,


6


and


7


also equal 0 mm and 0.5 mm and 1.5 mm and 3.5 mm, respectively. It can also be recognized from

FIGS. 4 through 7

that the adjusting screw


27


is in contact with the top face


28


of the thrust plunger


76


of the topmost working cylinder C(


63


).




As is apparent from

FIG. 8

, pneumatic control units SE


1


, SE


2


, SE


3


, SE


4


and SE


5


are present in the adjusting members S


1


through S


5


, which are always actuated in pairs, for individually admitting pressure to the working cylinders


61


,


62


and


63


. The control units SE


1


through SE


5


, which are of the same design, have three 2/3-way valves V


1


, V


2


and V


3


each, whose outlets are connected via pressure lines


91


,


92


and


93


to the compressed air connections


66


,


67


and


68


, respectively, of the individual adjusting members Si through S


5


. The inlets of the 2/3-way valves V


1


, V


2


and V


3


are in turn connected to a compressed air source, e.g., a compressor


97


, via compressed air lines


94


,


95


and


96


as well as via a distributor line


98


.




The individual 2/3-way valves V


1


, V


2


and V


3


of the control units SE


1


through SE


5


are actuated via the power amplifier LV of the process computer


10


as a function of the data that are supplied to the process computer


10


by the paper and stack thickness-measuring mechanism


40


and the sheet-counting mechanism


41


.





FIG. 2

schematically shows that, e.g., a thick stack of paper


100


, a single sheet


101


, a double sheet


102


and then again a thick stack of paper


100


, which are always detected by the paper or stack thickness-measuring mechanism, may enter the folding machine one after the other. The folding rollers, such as W


1


, W


2


, W


3


, W


4


and W


5


, are correspondingly set to the calculated, optimal folding gap width, which is shown as an example in the table in FIG.


9


.




The pneumatic working pressure which is admitted to the thrust pistons


73


of the individual working cylinders


61


,


62


and


62


individually or jointly and with which these are actuated individually or jointly may be, e.g.,


6


bar.




The resetting springs


26


have the task of rapidly returning the pivoted levers


22


and the working cylinders


62


and


63


and the thrust pistons


71


of all working cylinders


61


,


62


and


63


into their starting positions in order to set the particular folding gap width to zero when the admission of pressure is terminated. The pressure lines


91


,


92


and


93


must also be disconnected from the inlet-side pressure line


94


and


95


and


96


, respectively, and be, switched free at the same time with the corresponding switch-over of the activated valves V


1


, V


2


and/or V


3


, so that the air present in the pressure chambers


78


can rapidly escape into the atmosphere. Corresponding line cross sections are needed to guarantee this.




As is known per se, the buckle folding machine


1


is preceded by a sheet collecting mechanism


52


, in which stacks of sheets, which consist of different amounts of sheets of paper and therefore also have different stack thicknesses, can be formed according to a certain program. As is shown in

FIG. 1

, the individual sheets of paper are fed in from a paper stack


53


of a decollating device


54


, from which the individual sheets of paper are pulled off from the paper stack


53


, e.g., by means of a suction roll


56


and are transported through conveying roller pairs


57


into the sheet-collecting device


52


.




The thickness-measuring mechanism


40


and the sheet-counting mechanism


41


, which are arranged in this sheet-collecting device


52


, are connected, as was described, to the process computer


10


and are used as signal transmitters for the sheet or stack thickness being measured and for the number of the single sheets having accumulated to form a stack. While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.



Claims
  • 1. A buckle folding machine, comprising:a plurality of pivot levers; a plurality of folding rollers, each of said folding rollers being mounted on a respective one of said pivot levers, mounted in pairs to define a plurality of folding gaps each having a respective folding gap width; a restoring force mechanism acting on said pivot levers, said pivot levers being pivotable against a restoring force of said restoring force mechanism; electrically controllable adjusting members each for acting on a respective one of said pivot levers to automatically set said folding rollers to different folding gap widths as a function of the measured or calculated thickness of a sheet of paper or stack which is to pass through the respective folding gap, said adjusting members each comprising a plurality of pneumatic working cylinders arranged in series in a cascade-like pattern, each of said working cylinders having a working stroke which mutually add up; and an electronic process computer which calculates the folding gap widths to be set in a particular case according to a preset working program from measured and/or manually entered paper thicknesses or stack thicknesses and actuates said electrically controllable adjusting members to provide a desired folding gap width at the respective folding gaps.
  • 2. The buckle folding machine in accordance with claim 1, wherein each said working stroke of said working cylinders is different for said adjusting members.
  • 3. The buckle folding machine in accordance with claim 2, wherein a working stroke of one of said working cylinders of each of said adjusting members always twice the working stroke of the respective adjacent working cylinder in the series.
  • 4. The buckle folding machine in accordance with claim 1, wherein said electrically controllable adjusting members each include electromagnetic 2/3-way valves, pneumatic pressure being admitted to said working cylinders in pairs through said electromagnetic 2/3-way valves, which are connected to a common compressed air source and which are actuated individually by said process computer.
  • 5. The buckle folding machine in accordance with claim 1, wherein said working cylinders of each of said adjusting members are arranged coaxially to one another and axially displaceably in a common housing cylinder such that the working strokes of said individual working cylinders bring about axial displacements of said working cylinder or working cylinders following them in space, where said axial displacements correspond to their amount, and a working piston of said working cylinder that is the last in the series acts directly on said pivot lever.
  • 6. The buckle folding machine in accordance with claim 5, wherein in the axial area of said common housing cylinders, said working cylinders have at least one radial inlet hole, which is located in a corresponding circular circumferential groove, whose axial length extends over an amount that corresponds to a sum of said working strokes of said respective thrust piston located in front of it and that the common housing cylinder is provided with a number of compressed air connections which all open into one of said corresponding circular circumferential groove.
  • 7. The buckle folding machine in accordance with claim 6, wherein said circumferential grooves of said individual working cylinders are each sealed by at least two circumferential joints in both axial directions.
  • 8. The buckle folding machine in accordance with claim 6, wherein said compressed air connections of each housing cylinder are each connected to an outlet of a 2/3-way valve which forms a control unit for said folding rollers together with the 2/3-way valves of the other compressed air connections of said housing cylinder.
  • 9. The buckle folding machine in accordance with claim 5, wherein both said working cylinders and said housing cylinders accommodating said working cylinders are provided with pressure release openings.
  • 10. A buckle folding machine, comprising:a plurality of pivot levers; a plurality of folding rollers, each of said folding rollers being mounted on a respective one of said pivot levers, mounted in pairs to define a plurality of folding gaps each having a respective folding gap width; a restoring force mechanism acting on said pivot levers, said pivot levers being pivotable against a restoring force of said restoring force mechanism; electrically controllable adjusting members for acting on said pivot levers to automatically set said folding rollers to different folding gap widths as a function of the measured or calculated thickness of a sheet of paper or stack which is to pass through the respective folding gap, said adjusting members each comprising a plurality of pneumatic working cylinders each having a working stroke, said cylinders being capable of actuation at a frequency up to a frequency of sheets being processed by said machine, each working stroke of said plurality of pneumatic working cylinders of each respective one of said adjusting members contributing to an adjusting member output, of each respective one of said adjusting members, acting on the respective one of said pivot levers; a folding gap width input providing a folding gap input signal; an electronic process computer for calculating a folding gap width for each of said plurality of folding gaps based on said folding gap input signal and based on a preset working program and for selectively actuating said plurality of pneumatic working cylinders of each of said electrically controllable adjusting members at a frequency up to a frequency of sheets being processed by said machine, to set each adjusting member output to provide a desired folding gap width at the respective folding gaps.
  • 11. The buckle folding machine in accordance with claim 10, wherein said folding gap input comprises one of a sheets thickness measurement device or a key input for providing said folding gap input signal from measured and/or manually entered sheet thicknesses or sheet stack thicknesses.
  • 12. The buckle folding machine in accordance with claim 11, wherein each working stroke of said plurality of pneumatic working cylinders of each respective one of said adjusting members is different for said respective one of said adjusting members.
  • 13. The buckle folding machine in accordance with claim 11, wherein said electrically controllable adjusting members each include electromagnetic 2/3-way valves, pneumatic pressure being admitted to said working cylinders in pairs through said electromagnetic 2/3-way valves, which are connected to a common compressed air source and which are actuated individually by said process computer.
  • 14. The buckle folding machine in accordance with claim 11, wherein said working cylinders of said adjusting members are arranged coaxially to one another and axially displaceably in a common housing cylinder such that said working strokes of said individual working cylinders bring about axial displacements of said working cylinder or said working cylinders following them in space, where said axial displacements correspond to their working strokes, and a working piston of said working cylinder that is the last in the series forms said adjusting member output acting directly on a respective one of said pivot levers.
  • 15. The buckle folding machine in accordance with claim 14, wherein in the axial area of pressure chambers of said working cylinders, said working cylinders have at least one radial inlet hole, which is located in a circular circumferential groove, whose axial length extends over an amount that corresponds to a sum of said working strokes of said respective working cylinders located in front of it and that the common housing cylinder is provided with a number of compressed air connections which all open into one of said circumferential grooves.
  • 16. The buckle folding machine in accordance with claim 15, wherein said circumferential grooves of said individual working cylinders are each sealed by at least two circumferential joints in both axial directions.
  • 17. The buckle folding machine in accordance with claim 15, wherein said compressed air connections of each common housing cylinder are each connected to an outlet of a 2/3-way valve which forms a control unit for said folding rollers together with the 2/3-way valves of the other compressed air connections of said common housing cylinder.
  • 18. A buckle folding machine, comprising:a first pivot lever; a second pivot lever; a first folding roller mounted to said first pivot lever; a second folding roller mounted to said second pivot lever; another folding roller, said first folding roller and said another folding roller forming a first folding gap with a first folding gap width, said second folding roller and said first folding roller forming a second folding gap with a second folding gap width; a first restoring force mechanism acting on said first pivot lever, said first pivot lever being pivotable against a restoring force of said first restoring force mechanism; a second restoring force mechanism acting on said second pivot lever, said second pivot lever being pivotable against a restoring force of said second restoring force mechanism; a first electrically controllable adjusting member acting on said first pivot lever to set a position of said first folding roller relative to said another folding roller and to set said first folding gap width, said first adjusting member comprising a first adjusting member pneumatic working cylinder having a first adjusting member working stroke and another first adjusting member pneumatic working cylinder having another first adjusting member working stroke, said first adjusting member working stroke and said another first adjusting member working stroke being additive providing to provide a first adjusting member output acting on said first pivot lever; a second electrically controllable adjusting member acting on said second pivot lever to set a position of said second folding roller relative to said first folding roller and to set said second folding gap width, said second adjusting member comprising a second adjusting member pneumatic working cylinder having a second adjusting member working stroke and another second adjusting member pneumatic working cylinder having another second adjusting member working stroke, said second adjusting member working stroke and said another second adjusting member working stroke being additive providing to provide a second adjusting member output acting on said second pivot lever; a folding gap width input providing a folding gap input signal; an electronic process computer for calculating a first folding gap width and for calculating a second folding gap width as a function of a measured or known thickness of a sheet or a stack of sheets which is to pass through the folding gaps and for actuating said first electrically controllable adjusting member and said second electrically controllable adjusting member to set said first folding gap width and said second folding gap width.
Priority Claims (1)
Number Date Country Kind
298 20 796 U Nov 1998 DE
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Number Name Date Kind
2699331 McGarvey et al. Jan 1955 A
3089695 Brooks May 1963 A
4225128 Holyoke Sep 1980 A
5026035 Martinez Sanz et al. Jun 1991 A
5057064 Michalik Oct 1991 A
5242364 Lehmann Sep 1993 A
5246415 Fuss Sep 1993 A
5871429 Harding et al. Feb 1999 A
Foreign Referenced Citations (3)
Number Date Country
24 17 041 Oct 1975 DE
92 03 930.8 Jul 1992 DE
92 14 625.2 Feb 1993 DE