Patent Application
20150013121
The invention relates to a belt connecting buckle, for instance, provided with a pair of lock arms on both sides of the buckle.
There has been typically used a buckle that detachably engages a plug with a socket in order to connect a string member such as a belt in various applications such as clothes, bags, shoes and packages.
Such a buckle is required to be easily handled for connecting and releasing and not to cause an accidental release when the buckle is not intended to be released. For this reason, a considerable care is given for an engagement structure of the buckle.
As such a buckle, a side release buckle that is released in a manner to hold both sides of the socket has been known. One of such side release buckles is structured for engagement in a thickness direction of the buckle.
For instance, a side release buckle disclosed in Patent Literature 1 and 2 includes a plug and a socket into which the plug is inserted for engagement.
The plug includes a base and a pair of legs that respectively project from the base and are elastically deformable in a direction intersecting an insertion direction of the plug. At a tip end of each of the legs (an end thereof in the insertion direction of the plug), an engaging portion projecting in the thickness direction of the plug (a direction orthogonal to the insertion direction of the plug and a deformation direction of the legs) is formed.
On the other hands, the socket includes a body having an insertion hole and an engaged portion that is formed to be a hole or a concave portion in the body and is engageable with the engaging portion in the thickness direction.
Such a side release buckle is released by a buckle-widthwise operation of holding both sides of the socket, However, the engaging portion of the plug and the engaged portion of the socket are brought into engagement in the thickness direction of the plug, whereby the engagement is reliably maintained.
Patent Literature 1: International Publication WO2009/093313
Patent Literature 2: International Publication WO2010/038308
These days, weight reduction of a buckle has been expected.
However, in a side release buckle disclosed in Patent Literature 1, a thickness of a plug, which is obtained by adding a projection height of an engaging portion projecting from each of legs to a thickness of each of the legs, becomes large. Accordingly, a thickness of the entire buckle, which is obtained by adding the thickness of the plug and a thickness of the socket, becomes large.
On the other hand, when the thickness of each of the legs is decreased in order to thin the entire buckle, strength of the legs may be decreased. When the projection height of the engaging portion is decreased, an area for engaging with the engaged portion is decreased.
Moreover, in a side release buckle disclosed in Patent Literature 2, when the engaging portion of the plug is engaged with the engaged portion of the socket, a tip end of the engaging portion is brought into contact with a guide portion provided in front of the engaged portion, whereby the legs are promptly elastically deformed. However, depending on a material of the plug, the legs may be deformed to inhibit elasticity, whereby the engagement between the engaging portion and the engaged portion may become insufficient.
Accordingly, an object of the invention is to provide a buckle with a small thickness and capable of providing a secure engagement.
According to an aspect of the invention, a buckle includes: a plug; and a socket into which the plug is inserted for engagement, in which the plug includes: a base; a leg that projects from the base and is elastically deformable in a direction intersecting with an insertion direction of the plug; and an engaging portion that is continuous with the leg and projects from the leg in a thickness direction of the plug, the socket includes: a body having an insertion hole; a housing space that is defined inside the body and is capable of housing the leg inserted through the insertion hole; an engaged portion engageable with the engaging portion; and a guide portion that projects toward the housing space and is continuous from a predetermined portion near the insertion hole relative to an intermediate position between the insertion hole and the engaged portion to the engaged portion, the guide portion guiding the engaging portion to the engaged portion, a thickness of a portion of the leg continuous with the engaging portion is smaller than a thickness of a base end of the leg, and a thickness of a portion of the guide portion continuous with the engaged portion is larger than a thickness of a base end of the guide portion.
With this arrangement, since the thickness of the portion of the leg continuous with the engaging portion is smaller than the thickness of the base end of the leg but the thickness of the whole leg is not small, the strength of the leg can be reliably secured. Moreover, since the thickness of the portion continuous with the engaging portion is relatively small, a projection height of the engaging portion can be relatively increased, enabling a favorable engagement with the engaged portion. Further, an absolute projection height of the projecting portion is the same as before, an increase in the thickness of the whole buckle can be prevented.
Moreover, since the guide portion of the socket which guides the engaging portion of the plug is continuously provided from a predetermined position, which is closer to the insertion hole than a middle position between the insertion hole and the engaged portion, to the engaged portion, the leg of the plug can be gradually deformed, thus allowing the plug to be formed of a material whose elasticity is likely to be impaired. In addition, even when a particular plug having a small thickness near the engaging portion is used, the leg can be favorably elastically deformed without causing a large stress on such a portion having a small thickness.
Furthermore, since the thickness of the guide portion is larger near the engaged portion, the engagement with the engaging portion is also favorable.
In the above aspect of the invention, preferably, the guide portion is formed in a sloped shape such that the thickness of the guide portion is gradually increased from the base end of the guide portion toward the portion of the guide portion continuous with the engaged portion, and the leg has a step in which the thickness of the base end of the leg is decreased relative to the thickness of the portion thereof continuous with the engaging portion to conform to the sloped shape of the guide portion.
With this arrangement, since the engaging portion of the leg is guided by the sloped guide portion and the shape of the leg conforms to the sloped guide portion while securing the thickness of the portion of the leg continuous with the engaging portion to be smaller than the thickness of the base end of the leg, a favorable mutual fitting can be obtained.
In the above aspect of the invention, preferably, the leg has a sloped step in which the thickness of the leg is gradually decreased from the base end thereof toward the portion thereof continuous with the engaging portion.
With this arrangement, since a change in the thickness of the leg is small, fatigue caused by concentration of stress on the leg can be reduced. Moreover, an outline of the leg can be smoothed, which is also advantageous in terms of design.
An exemplary embodiment of the invention will be described below with reference to the attached drawings.
In
The side release buckle 1 according to the first exemplary embodiment is used for connecting or releasing ends of a string member (e.g., a belt). The plug 10 and the socket 20 are formed of a synthetic resin by injection molding.
The plug 10 and the socket 20 may be formed of other materials such as metal in addition to a synthetic resin according to other methods (e.g., casting) in addition to the injection molding.
In the following description, a direction in which the plug 10 is inserted into the socket 20 is defined as an insertion direction. In the first exemplary embodiment, a longitudinal direction of the socket 20 corresponds to the insertion direction of the plug 10. A thickness direction and a width direction of the socket 20 each intersect with the insertion direction while intersecting with each other.
A structure of the plug will be described with reference to
The plug 10, which is integrally formed, includes: a base 11 having a pair of legs 12; an engaging portion 101 that is continuous with a tip end of each of the legs, projects from each of the legs in the thickness direction of the plug 10 and has a predetermined projection height T3; a belt attachment 13 through which a belt or the like is inserted; a connector 14 that connects the pair of legs 12 and allows the legs 12 to be elastically deformed inward; and a pair of projecting portions 15 that is integrally formed with the base 11 in a manner to extend from the base 11 into between an intermediate portion of the connector 14 in the width direction of the plug 10 and each of the legs 12, the projecting portions 15 being substantially parallel to the insertion direction of the plug 10.
The base 11 is provided by a substantially pentagonal frame 110. The frame 110 includes a V-shaped frame member 111 to which the legs 12 are provided, the frame member 111 having a middle portion projecting farther in a projection direction of the legs 12 than both ends. In other words, the base 11 includes a V-shaped base-side projection 112 whose projecting amount gradually increases in the projection direction of the legs 12 from both widthwise sides of the base 11 toward the middle portion thereof
Each of the legs 12 includes an elastic portion 121 and an operation portion 122.
The elastic portion 121 linearly projects in a length direction (i.e., the insertion direction of the plug 10 into the socket 20: a vertical direction in
The operation portion 122 has a through hole penetrating in a thickness direction of the plug 10 and has an outer side (i.e., a side opposite from a side facing each of the legs 12) that is inclined inward (i.e., in a direction such that the legs 12 approach each other) toward the distal end thereof.
On a part of an outer circumference of each of the legs 12, a smooth step 124 that is sloped from a base end (i.e., near the base 11) toward a distal end (i.e., a portion continuous with the engaging portion 101). A thickness (a dimension in the thickness direction (i.e., horizontal direction in
A width of the base end of each of the legs 12 (i.e., a dimension in the horizontal direction in
In this case, in each of the legs 12, the thickness T1 of the base end, the thickness T2 of the portion continuous with the engaging portion 101, the width W1 of the base end and the width W2 of the portion continuous with the engaging portion 101 are set such that a cross-sectional area S1(=T1×W1) of the base end is equal to a cross-sectional area S2(=T2×W2) of the portion continuous with the engaging portion 101 (S2=S1).
A sloped shape of each of the legs 12 conforms to a sloped shape of a later-described guide portion 28.
The belt attachment 13 is formed in a widthwise intermediate portion of the base 11. The belt attachment 13 includes: a belt attachment hole 13A that is formed in the middle of the inside of the belt attachment 13 and into which an end of the belt is inserted; a first bar 13B that is provided on an end of the plug 10 (i.e., an end of the base 11) extending in the width direction of the plug 10 in a manner to across the plug 10; and a second bar 13C that is provided farther in the insertion direction of the plug 10 than the first bar 13B in a manner to across the plug 10. The second bar 13C divides the belt attachment hole 13A into a front attachment hole 13D that is provided farther in the insertion direction (i.e., near the front end) of the plug 10 and a rear attachment hole 13E that is provided opposite to the insertion direction (i.e., near the rear end) of the plug 10.
With this arrangement, a belt (not shown) is inserted into the front attachment hole 13D from a back side of the plug 10 (i.e., from the top in
The connector 14, which is elastically deformable, serves to prevent the pair of legs 12 from being deformed outward beyond a predetermined range, thereby preventing the legs 12 from being broken when an excessive force (outward force) is applied to the legs 12. The connector 40 is curved such that an intermediate portion thereof in the width direction of the plug 10 is closest to the base 11. Specifically, the connector 14 includes: extending portions 141 that respectively extend in the width direction from distal inner sides (i.e., facing sides) of the legs 12 toward rising portions of the connector 14 on the opposite distal inner sides; and a curved portion 142 that is continuously formed from inner ends of the extending portions 141 and is curved in an inverted U-shape toward the base 11. The extending portions 141 and the curved portion 142 are symmetrically formed relative to an insertion-directional center axis at the widthwise center of the connector 14.
The projecting portions 15 extend substantially in parallel to the insertion direction of the plug 10 from the base 11 within a space surrounded by the connector 14 and the legs 12. In other words, the projecting portions 15 are positioned so as not to interfere with the curved portion 142 and the extending portions 141 of the connector 14 when the connector 14 is elastically deformed and so as to be close to the widthwise center of the plug 10.
Each of the projecting portions 15 has a thickness enough to contact with inner walls of the socket 20 (inner walls of top wall 21A and bottom wall 21B, both described later) and is formed in a rectangular cross section, in which the thickness is larger than a width. Ribs 151 and 152 are integrally formed on the inner and outer sides of the projecting portions 15.
The ribs 151 are integrally formed in a substantially triangular shape on the outer sides of the projecting portions 15 (i.e., sides opposite to facing sides of the projecting portions 15) and a slant surface of the base-side projection 112 of the base 11. The rib 152 inside the projecting portions 15 (on a side where the projecting portions 15 face each other) is integrally formed at a corner between a distal edge of the base-side projection 112 of the base 11 and the inner sides (facing sides) of the projecting portions 15. A semicircle groove formed by being surrounded by the rib 152 and the projecting portions 15 conforms to the curved portion 142.
A structure of the socket will be described with reference to
In each of
As shown in
The top wall 21A and the bottom wall 21B are planar portions of the body 21 in the insertion direction and the width direction and are provided facing each other in the thickness direction.
A butting portion 23 is formed near the insertion hole 22 of the body 21. The butting portion 23 is formed in a V-shape to conform to the base-side projection 112 of the plug 10 and is abutted to the base-side projection 112.
An intermediate portion of the side wall 21C in the insertion direction of the plug 10 is curved toward the inside of the body 21 (i.e., in the width direction of the body 21). At this curved portion, an opening 26 to communicate with the housing space 24 is formed.
The operation portions 122 provided to the legs 12 of the plug 10 are exposed from the openings 26, so that the operation portions 122 can be pressed inward toward each other. By pressing the exposed operation portions 122 toward an inside of the opening 26, the pair of legs 12 are elastically deformed to approach each other, thereby disengaging the engaging portions 101 from the concave portions 29 (later described) to release the mutual engagement, so that the plug 10 can be released from the socket 20.
A pair of parallel protrusions 271 are formed on the inner surfaces of the top wall 21A and the bottom wall 21B of the body 21 from near the insertion hole 22 toward the farthest end thereof The protrusions 271 form the restricting portion 27. When the plug 10 is inserted into the socket 20, the projecting portions 15 are guided so as to be positioned outside the restricting portion 27, whereby the widthwise movement of the projecting portions 15 is restricted to prevent rattling of the plug 10.
The guide portions 28 are formed on the inner surfaces of the top wall 21A and the bottom wall 21B of the body 21 (mutually facing surfaces of the top wall 21A and the bottom wall 21B). Each of the guide portions 28, which is continuous from the insertion hole 22 to the concave portion 29, includes: a guide surface 281 that guides the engaging portion 101 by being abutted to the engaging portion 101 of the plug 10 (see
Further, in each of the guide portions 28, a thickness (a dimension in the thickness direction of the socket 20 (i.e., the horizontal direction in
In other words, in each of the guide portions 28, provided that the thickness of the base end is defined as T4 and the thickness of a portion continuous with the concave portion 29 (later described) is defined as T5, T5>T4 is satisfied. Note that the thickness T5 also means a height of the concave portion 29 (a dimension of the concave portion 29 in the thickness direction of the socket 20). Herein, the portion continuous with the concave portion 29 means a region including an intersection portion between each of mutually facing guide surfaces 281 of a pair of guide portions 28 facing in the width direction of the socket 20 (in a direction perpendicular to a sheet surface in
Since the thickness of each of the guide portions 28 is set as described above (T5>T4), the step 282 of the top wall 21A and the step 282 of the bottom wall 21B are disposed so as to approach each other toward the distal ends (the thicker portion) of the guide portions 28 from the base ends thereof.
As shown in
Although the concave portions 29 are provided as through holes penetrating the top wall 21A and the bottom wall 21B due to a configuration of a die for injection molding, the concave portions 29 may not be functionally through holes. The thickness T5, which also means the height of each of the concave portions 29, is equal to the projection height T3 of the engaging portion 101 (T5=T3).
A connection between the plug and the socket will be described with reference to
When the pair of legs 12 of the plug 10 are inserted from the insertion hole 22 of the socket 20, as shown in
When the engaging portions 101 eventually reach the concave portions 29, the engaging portions 101 are moved in the directions separating from each other by an elastic recovery of the pair of legs 12 to proceed into the concave portions 29 and be abutted to the engaged surfaces 291, resulting in the engagement with the concave portions 29. In short, the plug 10 is coupled with the socket 20.
In a state where the plug 10 is coupled with the socket 20, the top and bottom surfaces of the pair of projecting portions 15 in the plug 10 are substantially in contact with the inner walls of the socket 20 (the inner walls of the top wall 21A and the bottom wall 21B) as shown in
In the state where the plug 10 is coupled with the socket 20, in order to disengage the plug 10 from the socket 20, the outer sides of the operation portions 122 of the legs 12 projecting from the openings 26 of the socket 20 are pressed inward. In response, the legs 12 of the plug 10 are elastically deformed inward, so that the engaging portions 101 are disengaged from the concave portions 29. In this state, by pulling the plug 10 out of the socket 20, the plug 10 can be disengaged from the socket 20.
In the above exemplary embodiment, the following advantages are attainable.
In the side release buckle 1 according to the exemplary embodiment, since the thickness T1 of the base end of each of the legs 12 can be made larger than the thickness T2 of the portion continuous with each of the engaging portions 101 of the legs 12, the strength of the legs 12 can be secured as compared with an arrangement where the thickness of the whole legs 12 is constant. Moreover, since the thickness T2 of the portion continuous with the engaging portion 101 is small, the relative projection height T3 of the engaging portion 101 for an effective engagement can be increased.
With this arrangement, when the concave portion 29 (the engaged portion) is engaged with the engaging portion 101, the concave portion 29 and the engaging portion 101 are brought into a tight contact with each other to secure a sufficient area of a region receiving a holding force of the engagement. Accordingly, since an area of the engaged surface 291 (later described) is also secured, the engagement between the plug 10 and the socket 20 can be favorably kept.
Further, even if the relative projection height T3 of the engaging portion 101 is increased as described above, the absolute projection height of the engaging portion 101 is the same as before since the relative projection height T3 is obtained by decreasing the thickness T2 of the portion continuous with the engaging portion 101 relative to the thickness T1 of the base end of each of the legs 12. Consequently, an increase in the thickness of the whole side release buckle 1 can be prevented.
Moreover, since the guide portions 28 of the socket 20 which guide the engaging portions 101 of the plug 10 are provided continuously from the insertion hole 22 to the concave portions 29, the legs 12 of the plug 10 can be gradually elastically deformed and also allows the plug 10 to be formed of a material whose elasticity is likely to be impaired. In addition, even when a particular plug 10 having a small thickness near the engaging portions 101 is used, the legs 12 can be favorably elastically deformed without causing a large stress on such a portion having a small thickness.
Furthermore, since the thickness of each of the guide portions 28 becomes large near the concave portion 29, the area of the engaged surface 291 formed by the concave portion 29, in other words, the area of the region directly engaged with the engaging portion 101 can be secured. Accordingly, together with the secured relative projection height T3 of the engaging portion 101 as described above, the engagement between the plug 10 and the socket 20 can be favorably kept.
In the side release buckle 1 according to the exemplary embodiment, since the sloped shape of each of the legs 12 conforms to the sloped shape of each of the guide portions 28, no gap between the outer circumference of each of the legs 12 and each of the guide portions 28 is generated to provide a favorable mutual fitting when the plug 10 and the socket 20 are coupled with each other.
In the side release buckle 1 according to the exemplary embodiment, since each of the legs 12 is tapered such that the thickness of each of the legs 12 is gradually decreased from the base end toward the portion continuous with the engaging portion 101, a change in the thickness of each of the legs 12 is small, thereby decreasing fatigue caused by concentration of stress on each of the legs 12. Moreover, each of the legs 12 has a smooth appearance, which is advantageous in terms of design.
In a side release buckle 2 according to the second exemplary embodiment shown in
The second exemplary embodiment also provides the same advantages as those of the first exemplary embodiment.
In
In the third exemplary embodiment, the base end of the guide portion 28 is provided at a farther position in the insertion direction from the insertion hole 22, in other words, at a position remote from the insertion hole 22 at a predetermined distance toward the concave portion 29. The guide portion 28 is formed continuously from the base end position toward the concave portion 29. Moreover, the base end of the guide portion 28 has a curved outline to conform to the opening 26 of the bottom wall 21B. In the above points, the third exemplary embodiment is different from the first and second exemplary embodiments.
It should be noted that the invention is not limited to the above arrangements of the exemplary embodiments but encompasses the following modifications.
In the first to third exemplary embodiments, the side release buckles 1 and 2 are described. However, the invention may include a front release buckle and a buckle provided with another release arrangement.
In the invention, as described in the first to third exemplary embodiments, the sloped step 124 is formed on the outer circumference of each of the legs 12 and the thickness of each of the legs 12 is decreased from the base end toward the distal end. However, the step of the invention is not limited to the above-mentioned sloped step 124.
For instance, as shown in
In other words, the outline of each of the legs 12 is only necessary to be shaped such that the thickness T2 of the portion continuous with the engaging portion 101 (i.e., the distal end of each of the legs 12) is smaller than the thickness T1 of the base end.
Moreover, as described in the first to third exemplary embodiments, the projection height T3 of the engaging portion 101 is not necessarily equal to the height T5 of the concave portion 29. It is only necessary for the projection height T3 and the height T5 to allow a reliable engagement between the engaging portion 101 and the engaged portion 28A.
Further, the engaged portion of the invention is not limited to the concave portion 29. Any arrangement is usable as long as the engaged surface 291 to be engaged with the engaging portion 101 is formable.
For instance, in a buckle 20C shown in
The invention is applicable as a belt connecting buckle, for instance, provided with a pair of lock arms on both sides of the buckle.
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2012/053663 | 2/16/2012 | WO | 00 | 8/15/2014 |
