This application is a national stage application of PCT/JP2012/066603, which is incorporated herein by reference.
The present invention relates to a buckle having a plug and a socket configured to be engaged and disengaged each other, and configured to connect and disconnect end portions of a belt-shaped member.
A buckle of the related art has been known which has a plug and a socket configured to be engaged and disengaged each other, the plug having a guide rod formed along a plug insertion line and the socket having a guide part formed along the plug insertion line and configured to guide the guide rod (for example, refer to Patent Documents 1 and 2).
[Patent Document 1] U.S. Pat. No. 6,421,889B
[Patent Document 2] Japanese Patent No. 4,174,561B
According to the buckle disclosed in Patent Documents 1 and 2, since the guide rod and the guide part are formed along the plug insertion line, the plug should be inserted straightly along the plug insertion line. If the plug is inserted obliquely relative to the plug insertion line, the plug cannot be inserted into the socket.
It is therefore an object of the present invention to provide a buckle enabling a plug to be easily inserted into a socket even if the plug is inserted obliquely relative to a plug insertion line.
The above object of the present invention is accomplished by following configurations.
(1) There is provided a buckle including a plug and a socket configured to insert the plug therethrough to be engaged with the plug, wherein the plug includes: a plug-side base part to which a belt-shaped member is attached; a pair of leg parts extending in parallel each other from both end portions of the plug-side base part in a width direction; and a pair of engagement protrusions protruding in an upward and downward direction from each of leading end portions of the pair of leg parts, wherein the socket includes: a socket-side base part to which the belt-shaped member is attached; an upper plate and a lower plate extending from the socket-side base part; upper side wall parts protruding downwardly along both side edges of the upper plate in the width direction; lower side wall parts protruding upwardly along both side edges of the lower plate in the width direction; engagement stepped portions capable of being respectively engaged with the pair of engagement protrusions of the pair of leg parts inserted between the upper and lower plates; slits formed between the upper side wall parts and the lower side wall parts and each having an end portion opened at a plug insertion-side so that the pair of leg parts can be inserted therein; and guide surfaces formed on inner surfaces of the upper side wall parts and the lower side wall parts and configured to guide the pair of engagement protrusions of the pair of leg parts inserted between the upper and lower plates to the engagement stepped portions, and wherein a dimension of the pair of engagement protrusions in the upward and downward direction is set to be greater than a dimension of each of the slits in the width direction.
(2) In the configuration of (1), each of the leg parts has an outer leg part and an inner leg part, and a dimension of the inner leg part in the upward and downward direction is set to be greater than the dimension of each of the slits in the width direction.
(3) In the configuration of (2), an operation part is formed from a base end portion to an intermediate part of the outer leg part, and a dimension of the operation part in the upward and downward direction is set to be greater than a dimension between the upper and lower plates in the upward and downward direction.
(4) In the configuration of any one of (1) to (3), the plug includes a fitting rod arranged between the pair of leg parts and formed in parallel with the pair of leg parts, and the socket includes a fitting hole arranged between the upper and lower plates and into which the fitting rod is fitted.
(5) In the configuration of (3), the outer leg part is formed with a slit insertion part configured to be inserted into the slit of the socket.
(6) In the configuration of (1) or (4), inner surfaces of the upper and lower plates of the socket are formed to be gradually narrowed towards the socket-side base part.
(7) There is provided a buckle including a plug and a socket configured to be engaged with the plug, wherein the plug includes: a plug-side base part to which a belt-shaped member is attached; a pair of leg parts extending in parallel each other from both end portions of the plug-side base part in a width direction; and a pair of engagement protrusions protruding in an upward and downward direction from each of leading end portions of the pair of leg parts, wherein the socket includes: a socket-side base part to which the belt-shaped member is attached; an upper plate and a lower plate extending from the socket-side base part; upper side wall parts protruding downwardly along both side edges of the upper plate in the width direction; lower side wall parts protruding upwardly along both side edges of the lower plate in the width direction; engagement stepped portions capable of being respectively engaged with the pair of engagement protrusions of the pair of leg parts inserted between the upper and lower plates; slits formed between the upper side wall parts and the lower side wall parts and each having an end portion opened at a plug insertion-side so that the pair of leg parts can be inserted therein; and guide surfaces formed on inner surfaces of the upper side wall parts and the lower side wall parts and configured to guide the pair of engagement protrusions of the pair of leg parts inserted between the upper and lower plates to the engagement stepped portions, and wherein when the plug is inserted into the socket, the engagement protrusions of the leg parts of the plug comes into contact with and are guided by the guide surfaces of the socket.
(8) In the configuration of (7), each of the leg parts has an outer leg part and an inner leg part, and an outer surface of the inner leg part is configured to come into contact with and be guided by the upper side wall part and lower side wall part of the socket.
(9) In the configuration of (7) or (8), each of the leg parts has an outer leg part and an inner leg part, and an inner surface of the outer leg part is configured to come into contact with and be guided by outer surfaces of the upper plate and lower plate of the socket.
(10) In the configuration of (7), when the plug is inserted into the socket, a guidance by the engagement protrusions of the leg parts of the plug and the guide surfaces of the socket, a guidance by outer surfaces of inner leg parts and the upper side wall parts and lower side wall parts of the socket and a guidance by inner surfaces of outer leg parts of the plug and outer surfaces of the upper plate and lower plate of the socket are continuously made.
According to the buckle of the present invention, the plug includes the pair of engagement protrusions protruding in the upward and downward direction from each of the leading end portions of the pair of leg parts, the socket includes the upper side wall parts protruding downwardly along both side edges of the upper plate in the width direction, the lower side wall parts protruding upwardly along both side edges of the lower plate in the width direction, the slit formed between the upper side wall parts and the lower side wall parts and having an end portion opened at a plug insertion-side so that the pair of leg parts can be inserted therein, and the guide surfaces formed on the inner surfaces of the lower side wall parts and the lower side wall parts and configured to guide the pair of engagement protrusions of the pair of leg parts inserted between the upper and lower plates to the engagement stepped portions, and the dimension of the pair of engagement protrusions in the upward and downward direction is set to be greater than the dimension of the slit in the width direction. Therefore, even if the plug is inserted obliquely relative to a plug insertion line, since the pair of engagement protrusions of the one leg part of the plug comes into contact with and is guided by the guide surfaces of the upper side wall part and lower side wall part of the socket, a direction of the plug is adjusted to follow the plug insertion line.
Also, according to the buckle of the present invention, the dimension of the inner leg part of the plug in the upward and downward direction is set to be greater than the dimension of the slit in the width direction. Thereby, even if the plug is inserted obliquely relative to the plug insertion line, an outer surface of the inner leg part of the one leg part of the plug comes into contact with and is guided by end portions of the upper side wall part and lower side wall part of the socket. Therefore, since the direction of the plug is adjusted to follow the plug insertion line, it is possible to further easily insert the plug into the socket.
Also, according to the buckle of the present invention, the dimension of the operation part of the outer leg part in the upward and downward direction is set to be greater than the dimension between the upper plate and the lower plate in the upward and downward direction. Thereby, even if the plug is inserted obliquely relative to the plug insertion line, an inner surface of the outer leg part of the one leg part of the plug comes into contact with and guided by the outer surfaces of the upper plate and lower plate of the socket. Therefore, since the direction of the plug is adjusted to follow the plug insertion line PL, it is possible to further easily insert the plug into the socket.
Also, according to the buckle of the present invention, the plug has the fitting rod arranged between the pair of leg parts and formed in parallel with the pair of leg parts, and the socket has the fitting hole arranged between the upper plate and the lower plate and to which the fitting rod is fitted. Therefore, upon engagement of the buckle, it is possible to prevent the plug and the socket from rattling in the upward and downward direction and in the width direction.
Also, according to the buckle of the present invention, the inner surfaces of the upper and lower plates of the socket are formed to be gradually narrowed towards the socket-side base part. Therefore, it is possible to widen the end portions of the upper and lower plates at the plug insertion-side, so that it is possible to improve an insertion ability of the plug.
Hereinafter, an illustrative embodiment of the buckle of the present invention will be described in detail with reference to the drawings. In below descriptions, regarding the buckle, an upper side refers to a front side with respect to the sheet of
As shown in
As shown in
The plug-side base part 21 has a pair of right and left side surface plates 21a and first to third connection rods 21b to 21d configured to connect the pair of right and left side surface plates 21a in the width direction. The first connection rod 21b arranged to be closest to the socket 30 is formed with the pair of right and left leg parts 22 and the fitting rod 24.
Also, as shown in
Each of the leg parts 22 can be elastically deformed in the width direction, and has an outer leg part 25 and an inner leg part 26 arranged at an inner side of the outer leg part 25 in the width direction and having a leading end portion connected to a leading end portion of the outer leg part 25, as shown in
The outer leg part 25 has a shape that is gently curved inwardly in the width direction as it faces from a base end portion towards the leading end portion. Also, an operation part 25a is formed from a base end portion to an intermediate part of the outer leg part 25. The operation part 25a is wide in the upward and downward direction and has a substantially rectangular shape, as seen from the side. Also, upper and lower surfaces of the leading end portion of the outer leg part 25 are formed with a pair of engagement protrusions 23, respectively. Also, a slit insertion part 25b configured to be inserted into slits 37 of the socket 30 (which will be described later) is configured between the operation part 25a of the outer leg part 25 and the pair of engagement protrusions 23.
The inner leg part 26 has a first curved part 26a that is gently curved inwardly in the width direction as it faces from a base end portion towards an intermediate part, and a second curved part 26b that is gently curved outwardly in the width direction as it faces from the intermediate part towards the leading end portion, and is formed to have a substantial S-shape, as seen from above.
As shown in
As shown in
The socket-side base part 31 has a pair of right and left side surface plates 31a and a connection rod 31b configured to connect the pair of right and left side surface plates 31a in the width direction. The upper plate 32 and the lower plate 33 are connected to the pair of right and left side surface plates 31a.
As shown in
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Further, as shown in
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In this illustrative embodiment, the guidance by the engagement protrusions 23 of the leg parts 22 and the guide surfaces 38, the guidance by the first curved parts 26a of the inner leg parts 26 and the upper and lower side wall parts 34, 35 and the guidance by the operation parts 25a of the outer leg parts 25 and the upper and lower plates 32, 33 are continuously made by a series of insertion operations.
Also, as shown in
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As described above, according to the buckle 10 of this illustrative embodiment, the dimension T1 of the pair of engagement protrusions 23 of the leg parts 22 of the plug 20 in the upward and downward direction is set to be greater than the dimension T2 of each of the slits 37 of the socket 30 in the width direction. Therefore, even if the plug 20 is inserted obliquely relative to the plug insertion line PL, the pair of engagement protrusions 23 of the one leg part 22 of the plug 20 comes into contact with and is guided by the guide surfaces 38 of the upper side wall part 34 and lower side wall part 35 of the socket 30. Thereby, since the direction of the plug 20 is adjusted to follow the plug insertion line PL, it is possible to easily insert the plug 20 into the socket 30.
Also, according to the buckle 10 of this illustrative embodiment, the dimension T3 of the first curved part 26a of the inner leg part 26 of the plug 20 in the upward and downward direction is set to be greater than the dimension T2 of each of the slits 37 of the socket 30 in the width direction. Therefore, even if the plug 20 is inserted obliquely relative to the plug insertion line PL, the outer surface of the first curved part 26a of the one inner leg part 26 of the plug 20 comes into contact with and is guided by the end portions of the upper side wall part 34 and lower side wall part 35 of the socket 30. Thereby, since the direction of the plug 20 is further adjusted to follow the plug insertion line PL, it is possible to further easily insert the plug 20 into the socket 30.
Also, according to the buckle 10 of this illustrative embodiment, the dimension T4 of the operation part 25a of the outer leg part 25 of the plug 20 in the upward and downward direction is set to be greater than the dimension T5 between the upper and lower plates 32, 33 in the upward and downward direction. Therefore, even if the plug 20 is inserted obliquely relative to the plug insertion line PL, the inner surface of the operation part 25a of the one outer leg part 25 of the plug 20 comes into contact with and is guided by the outer surfaces of the upper plate 32 and lower plate 33 of the socket 30. Thereby, since the direction of the plug 20 is further adjusted to follow the plug insertion line PL, it is possible to further easily insert the plug 20 into the socket 30.
Also, according to the buckle 10 of this illustrative embodiment, the plug 20 has the fitting rod 23 arranged between the pair of leg parts 22 and formed in parallel with the pair of leg parts 22, and the socket 30 has the fitting hole 39 arranged between the upper and lower plates 32, 33 and to which the fitting rod 24 is fitted. Therefore, upon the engagement of the buckle, it is possible to prevent the plug 20 and the socket 30 from rattling in the upward and downward direction and in the width direction.
Also, according to the buckle 10 of this illustrative embodiment, the inner surfaces of the upper and lower plates 32, 33 of the socket 30 are formed to be gradually narrowed towards the socket-side base part 31. Therefore, it is possible to widen the end portions of the upper and lower plates 32, 33 at the plug insertion-side, so that it is possible to improve the insertion ability of the plug 20.
Also, according to the buckle 10 of this illustrative embodiment, the right and left inner leg parts 26 of the plug 20 are formed so that the outer surfaces thereof come into contact with the linear parts 38a of the right and left guide surfaces 38 of the socket 30. Therefore, upon the insertion of the plug 20, since the right and left inner leg parts 26 come into contact with and are guided by the right and left guide surfaces 38, it is possible to improve the insertion ability of the plug 20. Also, upon the engagement of the buckle, since the right and left inner leg parts 26 come into contact with the right and left guide surfaces 38, respectively, it is possible to prevent the plug 20 and the socket 30 from rattling in the width direction.
Also, according to the buckle 10 of this illustrative embodiment, the maximum dimension L1 of the operation parts 25a of the right and left leg parts 22 of the plug 20 in the width direction is set to be greater than the maximum dimension L2 of the plug-side base part 21 of the plug 20 in the width direction and the maximum dimension L3 of the socket-side base part 31 of the socket 30 in the width direction. Therefore, the right and left operation parts 25a are arranged at the outer sides of the plug-side base part 21 and the socket-side base part 31 in the width direction. Thereby, it is possible to easily find the right and left operation parts 25a even if the user gropes for the operation parts. Also, since it is possible to easily press inwards the right and left operation parts 25a with a gloved hand or finger, it is possible to improve the operability of the buckle 10.
Also, according to the buckle 10 of this illustrative embodiment, the end portion of the slit 37 of the socket 30 at the plug insertion-side is opened and the operation parts 25a of the outer leg parts 25 of the plug 20 are arranged at the outer sides of the side edges of the upper and lower plates 32, 33 in the width direction. Therefore, it is possible to release the engagement of the buckle 10 by two methods, i.e., a method where the user grips the socket 30 with one hand and pushes in the left and operation parts 25a with the other hand to pull out the plug 20 from the socket 30 and a method where the user pushes in and forces out the right and left operation parts 25a with one hand to separate the plug 20 from the socket 30.
Also, according to the buckle 10 of this illustrative embodiment, the operation parts 25a of the outer leg parts 25 of the plug 20 are arranged at the outer sides of the side edges of the upper and lower plates 32, 33 in the width direction. Therefore, even when the size of the buckle 10 is reduced, it is possible to keep the operability. In the meantime, specifically, it is possible to easily operate even a buckle to which a belt having a width of 8 mm is attached.
Also, according to the buckle 10 of this illustrative embodiment, since the end portion of the slit 37 of the socket 30 at the plug insertion-side is opened, the end portion of the socket 30 at the plug insertion-side is not annularly formed. Thereby, it is possible to shorten an entire length of the socket 30, as the configuration where the socket is not annularly formed, so that it is possible to shorten an entire length of the buckle 10. Also, as compared to a configuration where the socket is annularly formed, it is possible to more widen the insertion angle of the plug 20 relative to the plug insertion line PL.
In the meantime, the present invention is not limited to the above illustrative embodiment and can be appropriately changed without departing from the scope of the present invention.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2012/066603 | 6/28/2012 | WO | 00 | 12/23/2014 |
Publishing Document | Publishing Date | Country | Kind |
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WO2014/002235 | 1/3/2014 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
5465472 | Matoba | Nov 1995 | A |
5671516 | Sartori | Sep 1997 | A |
6421889 | Chien | Jul 2002 | B1 |
7979966 | Yoshie | Jul 2011 | B2 |
Number | Date | Country |
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7-289310 | Nov 1995 | JP |
984098 | Jul 1997 | JP |
4174561 | Aug 2008 | JP |
2009-61050 | Mar 2009 | JP |
Entry |
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International Search Report, PCT Application No. PCT/JP2012/066603, dated Aug. 7, 2012. |
Written Opinion of the International Searching Authority, PCT Application No. PCT/JP2012/066603, dated Aug. 7, 2012. |
Number | Date | Country | |
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20150143675 A1 | May 2015 | US |