The present invention relates to a building having a tensile structure in which the structural body of the building is constructed using a tensile structure, and particularly relates to a building having a tensile structure used as: a greenhouse for, inter alia, cultivating vegetables, fruits, and the like, cultivating other plants; various warehouses; temporary buildings installed in various event venues and the like; etc.
Rigid frames configured by welding or bolting steel columns and beams are commonly used as, e.g., large greenhouse buildings. Additionally, truss structures and the like, combined by steel frame materials, are often used as roof structures. Such buildings having rigid structures are disclosed in Patent Documents 1, 2, and 3.
Greenhouse buildings, warehouses, temporary buildings, and other structures require various types of members and components in accordance with, inter alia, the loads acting on different parts, in order for the walls and roofs to be constructed. In the case of larger buildings, the structural materials of the posts, beams, etc., used must have greater cross-sectional dimensions, and the number of structural materials must be increased. Because of this, for example, construction costs escalate for greenhouses required for large-scale cultivation, and recovering the increased initial investment expenditure takes time. Additionally, in the event of expansion, the strength of the entire building must be recalculated, there are cases in which the existing building must be redesigned, and the expansion incurs labor and costs.
Furthermore, when a greenhouse building has been enlarged, the structural materials that are employed have larger dimensions, and the structural materials occupying wall surfaces and a roof surface increase in area. As a result, the opening ratio of the wall surfaces and roof surface decreases, and lighting efficiency decreases accordingly.
An object of the present invention is to provide a building having a tensile structure that can be constructed inexpensively and can be more readily expanded and dismantled.
Another object of the present invention is to provide a building having a tensile structure suitable for use as a greenhouse building or the like that can be constructed inexpensively and can be more readily expanded and dismantled, and in which sufficient lighting efficiency can be maintained.
A building having a tensile structure of the present invention is characterized by comprising:
front and back gable-side wall frames configured from gable-side support posts erected on an installation surface at predetermined intervals in a crosswise direction, rafters joining upper ends of the gable-side support posts together, and gable-side lateral members extended horizontally over the gable-side support posts;
left and right flat-side wall frames configured from flat-side support posts erected on the installation surface at predetermined intervals in a longitudinal direction, and flat-side lateral members extended horizontally between upper ends of the flat-side support posts;
a middle frame located between the left and right flat-side wall frames and configured from middle support posts erected on the installation surface at predetermined intervals in the longitudinal direction, and a ridge member extended horizontally over upper ends of the middle support posts;
a roof surface configured from roof-surface longitudinal-directional tension members spread in a taut state at predetermined intervals in the crosswise direction between upper ends of the front and back gable-side wall frames, and roof-surface crosswise-directional tension members spread in a taut state through the ridge member at predetermined intervals in the longitudinal direction between upper ends of the left and right flat-side wall frames;
a ceiling surface configured from ceiling-surface longitudinal-directional tension members spread in a taut state at predetermined intervals in the crosswise direction between the upper ends of the front and back gable-side wall frames, and ceiling-surface crosswise-directional tension members spread in a taut state at predetermined intervals in the longitudinal direction between the upper ends of the left and right flat-side wall frames;
gable-side anchoring tension members spread in a taut state at predetermined intervals in the crosswise direction between the installation surface and the upper ends of the front and back gable-side wall frames; and
flat-side anchoring tension members spread in a taut state at predetermined intervals in the longitudinal direction between the installation surface and the upper ends of the left and right flat-side wall frames.
In the building having a tensile structure of the present invention, roof-surface crosswise-directional tension members and ceiling-surface crosswise-directional tension members are extended in a stretched state between the upper ends of the left and right flat-side wall frames through the ridge member, and the tension force of these tension members is borne by the installation surface via the left and right flat-side anchoring tension members. These tension members are supported at a predetermined height position from the installation surface by the support posts of the left and right flat-side wall frames and the middle frame. The support posts supporting the tension members are subjected to compression force in the axial direction of the posts, and substantially not subjected to a bending moment.
Similarly, the roof-surface longitudinal-directional tension members and the ceiling-surface longitudinal-directional tension members are extended in a stretched state between the upper ends of the front and back gable-side wall frames, and the tension force of these tension members is borne by the installation surface via the front and back gable-side anchoring tension members. These tension members are supported at a predetermined height position from the installation surface by the support posts of the front and back gable-side wall frames. The support posts supporting the tension members are subjected to compression force in the axial direction of the posts, and substantially not subjected to a bending moment.
Roof frames are configured from longitudinal-directional and crosswise-directional tension members extended in a taut state along the roof surface and the ceiling surface. Therefore, a roof having a large area can be constructed without providing support posts etc. inside the building.
Because the support posts are subjected to compression force in the axial direction and are not substantially subjected to a bending moment, the support posts can be made of single pipes or other inexpensive members. Additionally, the support posts used in the portions of the building can be members having the same cross-section. Two or more support posts are preferably used in regions subjected to a large compression load and regions where long support posts are needed.
The construction work first involves performing foundation work for installing foundations for attaching the gable-side anchoring tension members and the flat-side anchoring tension members, and foundations for installing the support posts. Next, the support posts and lateral members, which are straight linear members, are brought together using clamp tools to construct the frames. After the frames have been installed, tension members are extended in the longitudinal and crosswise directions and linked to the gable-side anchoring tension members and flat-side anchoring tension members, and the tension members come to be extended in a predetermined taut state.
There is no need for, inter alia, construction of foundations having high proof strength, or for rigid joints of iron frame members using welding, connecting bolts, or the like; there is also no need for heavy iron frame pillars, iron frame beams, or other construction materials. Additionally, the installation surface is not limited to a horizontal flat surface and may be a sloping ground or an uneven ground surface. Therefore, the construction work can be performed in an inexpensive and simple manner.
Other than the middle ridge member, the front and back rafters, and the left and right flat-side lateral members, the roof frame includes nothing more than tension members extended at predetermined intervals longitudinally and crosswise, and the roof frame has a large opening ratio of the roof surface. The support posts and lateral members constituting the gable-side wall frames and flat-side wall frames are linear members having a small cross-section, and the opening ratio of the outer walls (gable-side walls, flat-side walls) of the building is therefore large. Consequently, the lighting efficiency of the entire building can be increased. According to the measurements of the inventors of the present invention, the lighting efficiency of a common large greenhouse is less than 70%, but in the case of a greenhouse building to which the present invention is applied, it is confirmed that lighting efficiency greater than 90% can be ensured.
In the present invention, metal or plastic tension wires (wire ropes, cables) can be used as the flat-side anchoring tension members and the gable-side anchoring tension members. In this case, the tension members can be configured from upper wires, lower pull-out wires pulled out from the installation surface, and tension adjustment members (e.g., turnbuckles) extended between the upper wires and the lower pull-out wires. The upper wires and/or the lower pull-out wires preferably include adjustment parts capable of adjusting the extending lengths of the wires. The necessary tension force can be reliably imparted to the tension members by, e.g., both operating the tension adjustment members such as the turnbuckles and adjusting the wire lengths.
When the building of the present invention is used as, e.g., a greenhouse building, translucent panels or translucent films are affixed to the gable-side wall frames, the flat-side wall frames, and the roof surface.
For example, when a flexible translucent film is used, the translucent film can be affixed to the roof surface in the following manner. Long film stoppers extending in the longitudinal direction or the crosswise direction are disposed at predetermined intervals along the roof surface, and a translucent film is disposed so as to cover the film stoppers from above. The film stoppers are provided with upward-opening film-stopping grooves extending in the length direction of the film stoppers, and parts of the translucent film are inserted into the film-stopping grooves from above and fixed so as to not come out of the film-stopping grooves.
The film stoppers can be extended between the ridge member and the upper ends of the gable-side wall frames at predetermined intervals along the roof surface. Specifically, the film stoppers can be extended in the crosswise direction along the roof slope. Water droplets adhering to the film stoppers flow down along the film stoppers. The water droplets adhering to the film stoppers can be prevented or inhibited from falling into the building.
In this case, tension-imparting members that impart a predetermined amount of tension to the film stoppers are disposed, and the film stoppers can be utilized as tension members. For example, turnbuckles are interposed between one end of each film stopper and the upper ends of the gable-side wall frames. The turnbuckles are operated to exert a predetermined amount of tension on the film stoppers.
When the film stoppers are disposed horizontally in the longitudinal direction along the roof surface, for example, the film stoppers are configured from upper film stoppers having an upward-opening groove cross-section and lower film stoppers having a downward-opening groove cross-section, the roof-surface longitudinal-directional tension members are disposed in the film-stopping groove of the lower film stoppers, the roof-surface crosswise-directional tension members are disposed between the upper film stoppers and the lower film stoppers, and the translucent film is inserted in and fixed to the film-stopping groove in the upper film stoppers.
Next, buildings having a tensile structure of the present invention can be conjoined in the crosswise direction into a multi-bay building. For example, in the case of a multi-bay building including two buildings, one first building and another second building together form a building having the above-described configuration, and a flat-side wall frame positioned between the first building and the second building is preferably a single shared flat-side wall frame. When a second building is added to an existing first building, it is sufficient merely to adjust the tension of the tension members between the two buildings without changing the first building. Consequently, buildings can be added in a simple manner.
In the case of a multi-bay building, a trough portion can be formed between the roof surfaces of the first and second buildings. A gutter is preferably disposed in the trough portions, the gutter having a predetermined drainage slope outward in the longitudinal direction from the middle of the longitudinal direction.
An embodiment of a building having a tensile structure to which the present invention is applied is described below with reference to the drawings. In the embodiments described below, the present invention is applied to a greenhouse building, but the present invention is not limited to a greenhouse building. The present invention can of course be applied to various buildings such as warehouses, temporary buildings installed in event venues, and the like. For example, when a warehouse or the like is constructed, light-shielding wall panels, ceiling panels, or the like are affixed to the wall surfaces, ceiling surface, etc.
The greenhouse buildings 2(1)-2(3) basically have the same structure, and these buildings are therefore sometimes collectively referred to as the greenhouse building 2 The structural body of the greenhouse building 2 is basically configured using metal single pipes and high-tension, high-strength tension wires.
Specifically, the structural body includes: front and back gable-side wall frames 3F, 3B (see
A roof surface 6 (see
For example, stainless steel wires of high durability are used as the tension wires. Plastic wires composed of a polyester resin or the like can also be used. Instead of tension wires, for example, tension rebar or other steel tension materials used in reinforced concrete buildings, and other long metal tension materials, can also be used. The term “wires” is used with a wide meaning including wire materials referred to as ropes and cables.
The front and back gable-side wall frames 3F, 3B and the left and right flat-side wall frames 4L, 4R, over which the tension wires 11-14 are spread, are stretched to the outer sides in both the longitudinal direction and the crosswise direction by front and back gable-side anchoring tension wires (only front-side tension wires 15 are shown in the drawings), and by left and right flat-side anchoring tension wires 17, 18. These tension wires 15, 17, 18 are locked down to steel anchors 51 buried in the ground G, which is the installation surface.
A wall-surface translucent film 8a is affixed to the gable-side wall frames 3F, 3B and the flat-side wall frames 4L, 4R. A roof-surface translucent film 8b is affixed to the roof surface 6. These translucent films are composed of, e.g., a polyolefin resin or the like. Ventilating ceiling windows 9 extending in the longitudinal direction are formed with a constant width in the peak portion of the roof surface 6. The ceiling windows 9 can be opened by winding up ceiling window opening/closing films 10 covering the tops of the ceiling windows. The ceiling window opening/closing films 10 are translucent films composed of a polyolefin resin or the like. An insect screen (not shown) is pulled over the undersides of the ceiling window opening/closing films 10 so as to cover the ceiling windows 9.
Trough portions extending in the longitudinal direction are formed between the roofs 6 of adjacent greenhouse buildings 2. In these trough portions are formed gutters 20 extending in the longitudinal direction along the trough portions. The gutters 20 have a predetermined drainage slope outward in the longitudinal direction from the longitudinal-directional middle.
Referring to
The two lower gable-side lateral members 31(1), 31(2) are extended horizontally on the gable-side support posts 21-29, and the one upper gable-side lateral member 31(3) is extended horizontally between the gable-side support posts 23-27 at the same height position as the upper ends of the left and right gable-side support posts 23-27. These single pipe intersecting portions are linked by orthogonal joints, parallel joints, three-way joints, or another type of joints, as shown by the rectangular frames in the drawings. The gable-side support posts 21-29 are supported by independent footings buried in the ground G and having a predetermined proof strength. The rear gable-side wall frame 3B has a similar configuration. Various structures can be used for the footings, including independent footings, continuous footing, or the like. Additionally, film stoppers 85 are attached horizontally at predetermined vertical intervals to the outer surface of the gable-side wall frame 3F, and the wall-surface translucent film 8a is affixed so as to cover these film stoppers from the outer side.
The left flat-side wall frame 4L is configured from a plurality of flat-side support posts 33 of the same height, composed of single pipes standing vertically upright from the ground G in a row at fixed intervals, e.g., 1 m intervals in the longitudinal direction, and flat-side lateral members 34 composed of single pipes extending horizontally between the upper ends of these flat-side support posts 33, as shown in
In the case of a multi-bay greenhouse building 1, the right flat-side wall frame 4R positioned between the left and right greenhouse buildings 2(1), 2(3) is configured from a plurality of flat-side support posts 35 of the same height composed of single pipes standing vertically upright from the ground G in a row at fixed intervals, e.g., 2 m intervals in the longitudinal direction, a flat-side lateral member 36 composed of a single pipe extended horizontally between the upper ends of the flat-side support posts 35, and a flat-side lateral member 37 extended horizontally between the flat-side support posts 35 at a height position between the flat-side lateral members 36 and the ground G, as shown in
The middle frame 5, which is positioned between the left and right flat-side wall frames 4L, 4R, includes a plurality of middle support posts 41 composed of single pipes standing vertically upright from the ground G in a row at 2 m intervals in the longitudinal direction, as shown in
First, referring to
The tension wires 13 defining the ceiling surface 7 are ceiling-surface crosswise-directional tension members and are spread horizontally between the flat-side lateral members 34, 36 at the upper ends of the left and right flat-side wall frames 4L, 4R, at 50 cm intervals in the longitudinal direction, in a taut state in the crosswise direction, as shown in
Next, as is understood from
The left flat-side anchoring tension wires 17 are disposed at 1 m intervals in the longitudinal direction, and the upper ends of these wires are linked to the flat-side lateral members 34 at the upper ends of the left flat-side wall frame 4L, as shown in
The gutters 20, having a predetermined drainage slope, are disposed outward in the longitudinal direction from the longitudinal-directional middle, as shown in
Attached to the ridge member 42 extending along the peak of the roof surface 6 is a peak film stopper 72 extending in the longitudinal direction along the ridge member 42. Between this peak film stopper 72 and film stoppers 80 positioned toward the troughs from the peak film stopper 71 in the roof surface 6, roller guides 73 extending in the crosswise direction are extended at fixed intervals. The film stoppers 80 are configured from upper film stoppers 81 and lower film stoppers 82.
Film-winding rollers 74 extending in the longitudinal direction are disposed on the roller guides 73, so as to be capable of rolling along the roller guides 73. The translucent ceiling window opening/closing films 10 are spread between the peak film stopper 72 and the film-winding rollers 74.
The film-winding rollers 74 can be rotated by winding operation handles 76 extending downward along the front and back gable-side wall frames 3F, 3B, as shown in
The wall-surface translucent film 8a, which is affixed to the front and back gable-side walls and the left and right flat-side walls, is also fixed in place using film stoppers that have groove cross-sections and that are attached to the lateral members of these frames. The method of affixing this film, which uses film stoppers that are steel materials having this manner of groove cross-sections, is publicly known.
The following is a description of an example of anchoring tension materials suitable for use as the flat-side anchoring tension wires 17, 18 and the gable-side anchoring tension wires 15. The flat-side anchoring tension materials are described below, but it shall be apparent the gable-side anchoring tension materials can have a similar structure.
The upper wire 171, which is made of stainless steel, includes a wire body 171a of a predetermined length, loops 171b, 171c formed at both ends of the wire body, and metal, cylindrical clips 171d, 171e for swaging, which cover the wire ends. The upper loop 171b is fastened to the upper end of the flat-side wall frame 4L, e.g., to a flat-side lateral member 34, and the lower loop 171c is fastened to an upper hook 173a of the turnbuckle 173.
The lower pull-out wire 172, which is made of stainless steel, includes a wire body 172a of a predetermined length, loops 172b, 172c formed at both ends of the wire body, and metal, cylindrical clips 172d, 172e for swaging. The upper loop 172b is fastened to a lower hook 173b of the turnbuckle 173. The lower loop 172c is fastened to an anchoring steel material 51 buried in the ground.
In the upper loop 172b of the lower pull-out wire 172, a wire end 172f is pulled out a predetermined length from a cylindrical clip 172d. A wire portion 172g, from the cylindrical clip 172d to the wire end 172f in the lower pull-out wire 172, functions as a wire length adjustment part. When the wire portion 172g is pushed toward the cylindrical clip 172d, a loop length 172h of the loop 172c increases, and the extended length of the lower pull-out wire 172 can be increased. After the extended length has been adjusted to an appropriate length, the cylindrical clip 172d is swaged.
The lower pull-out wire 172 is pulled out of the ground from the anchoring steel material 51 buried in the ground. The portion of the lower pull-out wire 172 buried in the ground is passed through and protected by a protective pipe 175 made of vinyl chloride or the like. The upper loop 171b of the upper wire 171 is fastened to the upper end of the flat-side wall frame 4L, and the turnbuckle 173 is extended between the lower loop 171c and the upper loop 172b of the lower pull-out wire 172 pulled out of the ground. The turnbuckle 173 is turned, and the flat-side anchoring tension material 170 is placed in a predetermined stretched state. The flat-side anchoring tension material 170 is covered by a protective pipe 176 made of vinyl chloride or the like.
There is variation in the lengths of the flat-side anchoring tension materials 170 installed on site. The extended lengths of the flat-side anchoring tension materials 170 can be set to the appropriate lengths by adjusting the loop lengths 172h of the upper loops 172b of the lower pull-out wires 172. Consequently, the necessary tension force can be imparted to the flat-side anchoring tension materials 170 by means of the turnbuckles 173. Tension adjustment members other than turnbuckles, e.g., latch-type wire winding mechanisms, can be used.
To affix the roof-surface translucent film 8b to the roof surface 6 in the buildings 2(1)-2(3) of the greenhouse building 1 described above, the roof-surface film stoppers 80, composed of long steel materials having groove cross-sections, are horizontally aligned in the longitudinal direction at predetermined intervals along the roof surface 6 (see
In the roof surface 160, one roof-surface film stopper 180 is aligned for every two of the tension wires 11 extending in the crosswise direction. In the drawing, the tension wires 11 are shown by thin lines, and the roof-surface film stoppers 180 are shown by thick lines. The left roof-surface film stoppers 180 are extended from the ridge member 42 to the flat-side lateral member 34 at the upper end of the left flat-side wall frame 4L, and the right roof-surface film stoppers 180 are extended from the ridge member 42 to the flat-side lateral member 36 of the right flat-side wall frame 4R.
The roof-surface film stopper 180 is formed from a steel member having a groove cross-section, and a film-stopping groove 181 of the roof film stopper opens upward. An upper end 180a of the roof-surface film stopper 180 is linked to one end 110a of a window frame 110 of a ceiling window 109. The window frame 110 is formed from a steel member having a groove cross-section, and a film-stopping groove of this steel member opens downward. The other end 110b of the window frame 110 is linked to a ridge member 42 composed of a single pipe.
A lower end 180b of the roof-surface film stopper 180 is linked to the upper flat-side lateral member 36 of the flat-side wall frame 4R via a turnbuckle 184, which is a tension-imparting part, as shown in
The ceiling window 109 is configured as follows. A window frame 111 composed of a steel material having a groove cross-section is extended over the window frame 110 in an orthogonal direction. The window frame 111 is fixed to the window frame 110 by a clamp 112, with a film-stopping groove 111a of the window frame facing upwards. Additionally, a window frame 113 composed of a steel material having a groove cross-section is extended in an orthogonal direction over the upper end 180a of the roof-surface film stopper 180. The window frame 113 is fixed to the upper end 180a by a clamp 114, with a film-stopping groove 113a of the window facing upwards.
The ceiling window 109 is a portion between the ridge member 42 and the window frame 111. An insect net 115 is stretched over the ceiling window 109. The insect net 115 is disposed from the peak film stopper 72 to the window frame 111. A ceiling window opening/closing film 10 is stretched over the insect net 115. One edge of the ceiling window opening/closing film 10 is inserted in and fixed to a film-stopping groove 72a of the peak film stopper 72. The other edge of the ceiling window opening/closing film 10 is wound over a film-winding roller 74.
The roof-surface translucent film 8b is affixed to a portion of the roof surface 160 extending from the window frame 111 to the flat-side wall frame 4L. The upper edge of the roof-surface translucent film 8b is inserted in and fixed to the film-stopping groove 111a of the window frame 111. Additionally, the portions on both sides of the roof-surface translucent film 8b are inserted in and fixed to the upward-facing film-stopping groove 181 of the roof-surface film stopper 180, which is aligned in a direction running along the roof slope. The necessary number of roof translucent films 8b of a predetermined width are laid over the roof surface, and the roof surface 160 is covered.
In the roof surface 160 of this configuration, the roof-surface film stoppers 180 are aligned from peak to trough along the roof slope. Rainwater or the like that has entered the upward-facing film-stopping grooves 181 of the roof-surface film stoppers 180 flows along the film-stopping grooves 181, down into the trough and into the gutter. Additionally, dew adhering to the roof-surface film stoppers 180 flows down into the trough through the inclined roof-surface film stoppers 180. Consequently, in this building, water droplets can be prevented from falling from the roof-surface film stoppers 180.
The roof-surface film stoppers 180 of the present example are extended between the ridge member 42 and the upper end of the flat-side wall frame 4R while under a predetermined amount of tension from tension-imparting parts composed of turnbuckles 184. Therefore, the roof-surface film stoppers 180, similar to the tension wires 11 constituting the roof surface 160, can also be made to function as roof-surface crosswise-directional tension members. Tension-imparting mechanisms other than turnbuckles can also be used.
The greenhouse building of the present invention can be configured as a single-bay building rather than a multi-bay building. The greenhouse building can also have a multi-bay structure of four or more bays.
In the example described above, the intervals of longitudinal and crosswise alignment of tension wires, the intervals of gable-side support post and flat-side support post alignment, and the materials, sizes, etc., of tension wires, support posts, etc., constitute one example These factors can be set as appropriate in accordance with, inter alia, the size of the greenhouse building (the dimensions in the longitudinal and crosswise directions, the height of the ceiling, the height of the roof), and the environmental conditions of the location of installation.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2015-163189 | Aug 2015 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2016/074236 | 8/19/2016 | WO | 00 |