Information
-
Patent Grant
-
6625943
-
Patent Number
6,625,943
-
Date Filed
Tuesday, February 27, 200123 years ago
-
Date Issued
Tuesday, September 30, 200321 years ago
-
Inventors
-
-
Examiners
- Friedman; Carl D.
- Amiri; Nahid
Agents
- Boyle Fredrickson Newholm Stein & Gratz S.C.
-
CPC
-
US Classifications
Field of Search
US
- 052 250
- 052 251
- 052 252
- 052 249
- 052 425
- 052 337
- 052 319
- 052 326
-
International Classifications
-
Abstract
An assembly and method for constructing a building having an interior with a loft style or appearance. The assembly and method of present invention discloses a form assembly that is used to form successive levels on the interior of a building that have a loft style or appearance. The form assembly is constructed of a number of pieces of rigid material which may have a roughened or weathered exterior surface that is exposed when the assembly is constructed. The form assembly is then filled with a cast-in-place concrete which sets and provides support for the interior of the building while also creating an interior which has the loft style appearance.
Description
FIELD OF THE INVENTION
The present invention relates to assemblies and methods for constructing a building, and more particularly to an assembly and method of constructing the interior of a building such that the interior has a loft-style or that can also have a roughened, weathered appearance.
BACKGROUND OF THE INVENTION
For many years, people have desired to live and work in loft-style spaces with high ceilings and tall windows that provide the occupant with an increased amount of space in which to live or work. These types of spaces also offer other highly desirable qualities such as a character-filled, or less sterile environment, exposed wood, possibly with a weathered look, and the overall sense of being in a desirable location, among others.
This style of space is often created by converting an unused industrial buildings into a number of separate living areas, offices or spaces for other uses by renovating the interior of the building. However, due to the fact that most of the buildings which are converted in this manner were built more than 30 years ago, the interiors of these buildings have deteriorated over time. This deterioration greatly complicates conversion of these buildings into loft spaces. The reasons for the difficulty in converting the buildings include problems with complying with applicable building codes, the high and sometimes unpredictable cost of renovating the building, the uncertain structural capabilities of the building and the inability to always obtain proper acoustic separation between the loft spaces.
Furthermore, even without the above-mentioned problems, there are only a limited number of buildings available in desirable areas for conversion to living spaces, such that the demand for these spaces greatly exceeds the supply.
Therefore, it is desirable to provide an assembly and method for constructing an interior for a newly erected building that provides the desired loft-style look.
SUMMARY OF THE INVENTION
It is an object of the invention to provide an assembly and method for constructing an interior of a new building that provides the building interior structure with a loft-style look or appearance without encountering any of the problems associated with the conversion of an existing industrial building.
It is another object of the invention to provide an assembly and method for constructing an interior of a new building in which the various forms utilized in the method and assembly can be prefabricated and transported to the construction site for use in constructing the building structure.
It is still another object of the invention to provide an assembly and method in which the forms used in the method and system can be constructed of any material which can also include a weathered or roughened exterior, if desired.
It is still a further object of the invention to provide an assembly and method in which the building interior structure can be constructed from cast-in-place concrete.
It is still another object of the invention to provide an assembly and method in which the forms can be adapted to any building interior structure configuration required by the particular building in which the method and system are applied.
The present invention is an assembly and method for constructing a building interior in order to provide the interior with a loft-style look or appearance. The system includes a number of prefabricated forms which are assembled into a form assembly over an area of ground, a floor, a ceiling or similar horizontal surface between the exterior sidewalls of the building. The form assembly is created from a number of pieces of a generally rigid material that can have a roughened or weathered exposed surface visible on each form in the assembly. The forms are positioned within the interior of the building to form the supporting structure for the building interior, such as columns and beams.
After the form assembly is positioned within the building interior, a number of prefabricated decking panels can be attached between the various support beams in order to provide a ceiling and floor or roof for the building interior. The panels are formed of a material similar to that which the forms are made, and can also include a roughened exposed surface on one side of the panel. The exposed surface faces downwardly towards the horizontal surface on which the forms rest to insure that the roughened surface is-exposed when the building interior is finished. The decking panels are then secured to the forms in such a manner as to leave the interiors of the support beams and the columns exposed.
After the panels, support beams and columns secured to one another, cast-in-place concrete may then be poured onto the forms. The concrete flows over the panels and fills the columns and support beams, and also forms a concrete slab having a desired thickness over each panel. Once the concrete has set and reached the necessary degree of hardness, another assembly of forms can be positioned on the concrete slab formed over the panels in order to form an interior structure for the next floor of the building.
Various other features, objects and advantages of the invention will be made apparent from the following detailed description taken together with the drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings:
The drawings currently illustrate the best mode contemplated of practicing the present invention.
FIG. 1
is a perspective view of a building interior constructed using the assembly and according to the method of the present invention;
FIG. 2
is a partially broken away view of the building interior of
FIG. 1
;
FIG. 3
is a cross-sectional view of a building having an interior constructed using the assembly and according to the method of the present invention;
FIG. 4
is a cross-sectional view along line
4
—
4
of
FIG. 3
;
FIG. 5
is a partially broken away perspective view of a second embodiment of the assembly of
FIG. 2
;
FIG. 6
is a partially broken away isometric view of a third embodiment of the assembly of
FIG. 2
;
FIG. 7
is a partially broken away isometric view of a fourth embodiment of the assembly of
FIG. 2
;
FIG. 7
a
is a partially broken away isometric view of a fifth embodiment of the assembly of
FIG. 2
;
FIG. 8
is a cross-sectional view along line
8
—
8
of
FIG. 7
;
FIG. 9
is a partial isometric view of a second embodiment of the forms used in the assembly for the column of
FIG. 2
;
FIG. 10
is a partial isometric view of a third embodiment of the forms used in the assembly for the column of
FIG. 2
;
FIG. 11
is a partial isometric view of a second embodiment for the attachment of a purlin in the assembly of
FIG. 2
;
FIG. 12
is a partial isometric view of a third embodiment for the attachment of a purlin to the assembly of
FIG. 2
; and
FIG. 13
is a partial isometric view of a temporary clamp used to secure a portion of the assembly of FIG.
2
.
DETAILED DESCRIPTION OF THE INVENTION
Referring now to the drawing figures in which like reference numerals designate like parts throughout the disclosure, a building having an interior constructed using the system and according to the method of the present invention is designated generally at
20
in FIG.
1
. The building
20
is formed with a reinforced concrete structural slab
22
, a plurality of sidewalls
24
extending upwardly from each side of the structural slab
22
, and a roof
26
extending between and optionally over the sidewalls
24
opposite the slab
22
. The sidewalls
24
also include a door or other entranceway
28
, and a plurality of windows
30
.
As best shown in
FIG. 3
, the interior of the building is divided into a plurality of levels
32
by a number of horizontal surfaces
34
extending across the interior of the building
20
between the sidewalls
24
. Each surface
34
provides a ceiling for each level
32
beneath the surface
34
, and a floor for the level
32
above the surface
34
.
Referring now to
FIG. 2
, to erect the building
20
, initially the slab
22
is poured over the section of ground
36
on which the building
20
is to be constructed. After the slab
22
is finished, the sidewalls
24
can be erected on each side of the slab
22
. Both the slab
22
and sidewalls
24
can be formed in a conventional manner, such as by pouring concrete into forms for the slab
22
and sidewalls
24
. Once the sidewalls
24
have been formed, the interior
38
of the building
20
can be constructed using the assembly and method of the present invention.
Referring now to
FIG. 2
, a concrete form assembly
40
is illustrated. The assembly
40
includes a column
42
, a support beam
44
, a number of purlins
46
and a number of surface panels
48
.
The column
42
is constructed using one or more column forms
50
that each include a number of individual pieces
52
formed of a rigid material secured to one another. Materials suitable for use in the pieces
52
include concrete, wood, metal or any other suitable rigid material, with wood being the preferred material. The pieces
52
are secured to one another using any conventional means, such as a nail, screw, securing plate or industrial adhesive, and can be configured to form the desired shape, such as an octagon shown in
FIG. 9
, or design, such as including decorative grooves
53
on the exterior of each piece
52
as shown in
FIG. 10
, for the column
42
. Each piece
52
includes an exterior surface
54
which forms the outside of the column form
50
and an interior surface
56
. The pieces
52
are assembled into the column form
50
such that the interior surface
56
of each piece
52
faces inwardly towards the remaining pieces
52
and the exterior surface
54
is exposed. The pieces
52
of the column form
50
can have a length equal to the distance between adjacent surfaces
34
in the interior
38
of the building
20
, or can be formed of smaller sections which are vertically assembled in order to complete the column form
50
. The exterior surfaces
54
on the pieces
52
can also be roughened if desired to provide a weathered appearance to the column
42
.
The form
50
extends from a lower end
58
positioned on a surface
34
disposed beneath the assembly
40
, to an upper end
60
opposite the lower end
58
. The lower end
58
can also include a border
62
which encircles the lower end
58
to expand the width of the column form
50
. The border
62
is formed of one or more sections
63
of a material similar to that used to form the pieces
52
and has a width sufficient to enclose and retain electrical outlets
64
and telecommunication connections
66
which extend upwardly from the surface
34
directly below the column
42
. The sections
63
can be hollow to more easily enclose the outlets
64
and may also include roughened, exterior surfaces that are exposed to enhance a desired weathered appearance for the column
42
.
When completely assembled, the column form
50
is shaped as a hollow, generally square conduit extending upwardly from the surface
34
the length of the column
50
. To enhance the stability of the column
50
, a reinforcing member
68
can be disposed within the column form
50
. The reinforcing member
68
preferably comprises a cage formed from steel rods or rebar
69
of the type normally used in building construction. The rods
69
extend upwardly above the upper end
60
of the column form
50
such that they can interconnect with a second column form
50
and reinforcing member
68
positioned above the first form
50
. The reinforcing member
68
also conforms to the shape, of the column
42
and provides additional strength to the columns
42
.
Once the column form
50
is completely assembled, the support beam
44
can be formed and attached to the upper end
60
of the column form
50
. The support beam
44
includes a number of elongate boards
70
secured to one another in a generally U-shaped configuration to define a bottom
72
and a pair of upwardly extending sides
74
on either side of the bottom
72
. The boards
70
are joined to one another by any suitable connecting means, such as nails, screws, industrial adhesives or nail plates
75
. Once the beams
44
are assembled, the beams are positioned and secured to opposite sides of the upper end
60
of the column form
50
to support one end of the beam
44
. Opposite the column form
50
, each of the support beams
44
is secured to a second column form
50
or to an attachment structure (not shown) secured to the interior surface of an adjacent sidewall
24
. The attachment structure normally comprises a wall formed of poured concrete or concrete block, a steel column or the like. Each beam
44
is supported at specified intervals between each end of the beam
44
by a number of temporary supporting members or reshores (not shown) extending between the bottom
72
of each beam
44
and the surface
34
beneath the assembly
40
.
Each of the boards
70
is formed of a material similar to that used for the pieces
52
of the column form
50
with an exterior surface
76
and an interior surface
78
. When used to form the support beams
44
, the boards
70
are positioned such that the exterior surface
76
of each board
70
faces outwardly from the rest of the boards
70
forming the beam
44
. The exposed exterior surface
76
may also be roughened, if desired.
Once the beams
44
are attached to the column forms
50
and sidewalls
24
, and are supported by the reshores, one or more reinforcing members
80
are placed within the interior of each support beam
44
. The reinforcing members
80
are formed of metal rods
81
similarly to the reinforcing members
68
positioned within the column form
50
and serve to enhance the strength and rigidity of the beams
44
when the assembly
40
is completed.
After the reinforcing members
80
are positioned within the support beams
44
, a number of bolts
82
are inserted through the beams
44
and members
80
to hold the sides
74
of the beam
44
to one another and to support the reinforcing member
80
within the beam
44
. The bolts
82
are spaced at regular intervals along the beam
40
to provide a constant amount of support for the beam
44
and reinforcing member
80
along the respective lengths.
Alternatively, if it is desired to form beams
44
without any bolts
82
protruding from the sides
74
of the beams
44
, the beams
44
can be held together by a releasable clamp
83
as shown in FIG.
13
. The clamp
83
includes a pair of clamping sections
84
positioned against sides
74
of the beam
44
. The sections
84
are held in place by bolts
85
secured between the sections
84
beneath the bottom
72
by nuts
86
. Once the assembly
40
, including the beams
44
, is completed, the nuts
86
can be loosened and the clamp
83
removed from the beam
44
. The clamps
83
can also be used to hold other parts of the assembly
40
together during the pouring of the concrete
124
, such as the column forms
50
and the purlins
46
.
After the beams
44
have been assembled and secured, a number of purlins
46
are secured between the adjacent beams
44
. The purlins
46
are spaced from one another and from the column forms
50
an appropriate distance to allow the purlins
46
to provide constant support for the entire assembly
40
. Each purlin
46
is formed of a material similar to the beams
44
and columns
42
, can have a roughened exterior that aids in producing the weathered appearance for the building interior
38
. The purlins
46
may be formed of a pair of planks
90
secured in a side-by-side relation to one another, or may consist of a single, thicker plank
91
similar in shape to planks
90
extending between the beams
44
.
The purlins
46
are secured between the respective beams
44
by a concealed joist hanger
87
, shown in
FIG. 3
, an exposed joist hanger
88
, shown in
FIG. 11
, or a saddle
89
, shown in
FIG. 12
, that is attached to the beam
44
and the purlin
46
. The hanger
87
is formed as an angled panel that is secured between two boards
70
forming a side
74
of the beam
44
and sits between the planks
90
forming the purlin
46
. The hanger
88
and saddle
89
are generally U-shaped and include side walls
88
a
and
89
a
, and bottom walls
88
b
and
89
b
, respectively. The hanger
88
and saddle
89
are secured by conventional means to the sides
74
of the beam
44
and the purlin
46
is slidably received within either the hanger
88
or the saddle
89
to hold the purlin
46
on the beam
44
. Each of the hangers
87
and
88
and the saddle
89
is formed of a material similar to that used in the purlins
46
, with metal being preferred for the hangers
87
and
88
, and wood being preferred for the saddle
89
. Further, if desired the exposed surfaces of the saddle
89
can be roughened to aid in providing a roughened appearance for the interior
38
.
As shown in
FIG. 5
, the purlin
46
may also comprise an arrangement
92
of planks
90
similar in shape to the support beams
44
in which each purlin
46
includes three planks
90
joined to one another using conventional means in a U-shaped configuration. In this embodiment, each plank
90
is secured at each end within a slot
93
defined in a side
74
of the beam
44
. This arrangement supports each purlin
46
and enables a number of reinforcing rods
94
to be inserted into aligned purlins
46
through the perpendicular beams
44
in order to provide additional support to the purlins
46
and assembly
40
.
After the purlins
46
have been secured between the support beams
44
, a number of surface decking panels
48
can be attached to the beams
44
and purlins
46
above the column
42
using conventional means. The panels
48
are formed of a number of interlocked planks
96
formed of a material that can be similar to that used in forming the columns
42
, beams
44
and purlins
46
. Each plank
96
has an upper surface
98
, a an exposed lower surface
100
, a side surface
102
containing a groove
104
at one end, and a side surface
102
containing a tongue
106
at the opposite end. The respective planks
96
are connected to one another to form the panels
48
by the insertion of a tongue
106
on one plank
96
into the groove
104
on the adjacent plank
96
. The engagement of the groove
104
and tongue
106
can be enhanced by the use of a connecting means such as an adhesive, a nail or a screw. If desired, the lower surface
100
can also be roughened to provide a weathered appearance to the building,. interior
38
.
The planks
96
are also held in engagement with one another by the use of a rail
108
extending across each panel
48
perpendicular to the planks
96
. Each rail
108
includes a lower flat portion
110
, an upwardly extending central portion
112
including spaced openings
113
, and an upper flat portion
114
that extends in a direction opposite the lower portion
110
. The lower portion
110
of the rail
108
is secured to each plank
96
using a conventional securing means such as a nail or screw that, when driven through an opening
116
in the lower portion
110
, penetrates into the plank
96
disposed directly beneath the rail
108
.
After being secured on the panels
48
, the a number of conduits
120
are positioned on the upper surface
98
or on the lower surface
100
of the panels
48
. The conduits
120
can terminate in an electrical outlet
64
or telecommunication connection
66
that can be disposed over, below or within the surface
34
formed above the rails
108
as desired. Furthermore, other items can be positioned over the panels
48
prior to pouring the concrete
124
, such as heating coils.
When the panels
48
are secured to the beams
44
and the purlins
46
, each of the panels
48
covers the area between the column forms
50
and beams
44
, but leaves the upper end
60
of each column form
50
and each support beam
44
exposed. Each purlin
46
is also exposed if the assembly
40
is formed similarly to the embodiment of FIG.
5
.
A reinforcing structure
122
is then placed on the panels
48
over the rails
108
. The structure
122
is a generally rectangular grid of metal rods or rebar
123
. The structure
122
enhances the strength and rigidity of the concrete
124
that is to be poured over the assembly
40
to complete the level
32
and form the surface
34
.
After the panels
48
are secured to the purlins
46
and the structure
122
is positioned over the panels
48
, the assembly
40
is ready to receive liquid cast-in-place concrete
124
. The concrete
124
is poured over the panels
48
and flows into the open ends of the support beams
44
and the column form
50
. The concrete
124
completely fills the column form
50
and the support beam
44
and forms a layer approximately four to twelve inches thick over the panels
48
. The concrete
124
then dries and sets around the reinforcing members
68
within the column form
50
, the reinforcing member
80
and bolts
82
within the support beam
44
, and around and through the rails
108
and reinforcing structure
122
on each panel
48
. The engagement of the concrete
124
with the rails
108
keeps the panels
48
in engagement with the concrete
124
. In order to prevent seepage of any moisture from the concrete through the panels
48
, it is also possible to place a waterproof membrane
131
or apply a waterproofing spray over the panels
48
prior to the placement of the rails
108
on the panels
48
in order to separate the concrete
124
completely from the panels
48
.
Once the concrete
124
has set, the reshores and clamps
83
can be removed from each column
42
, support beam
44
and purlin
46
in order to provide a living or office space in which the assembly
40
presents a loft-style appearance to the interior
38
of the space or level
32
. Once the assembly
40
has reached sufficient strength, an assembly
40
for creating the interior structure
38
for the next successive level
32
may then be constructed on the surface
34
formed by the set concrete
124
over the panels
48
of the completed level
32
in alignment with the completed assembly
40
. The resulting structure has a class A fire rating and provides very good acoustic isolation from adjacent levels
32
.
After a sufficient amount of time has elapsed for the concrete
124
to reach its optimal strength, the assembly
40
and set concrete
124
filling the assembly
40
may then be drilled to provide openings (not shown) through which pipes
126
for sprinklers
127
can be inserted. Also, ventilation shafts
125
can be supported beneath the assembly
40
by securing the shafts
125
to the beams
44
, purlins
46
and/or panels
48
of the assembly
40
.
The assembly
40
can also have a number of alternative configurations in order to accommodate the specific requirements for the building
20
. For example, as shown in
FIG. 6
, in building constructions where the surface
34
of each level
32
is to be post-tensioned, the assembly
40
is constructed similarly to that shown in
FIG. 3. A
number of tubes
128
are then positioned on the rails
108
over the planks
96
forming the panels
48
. The tubes
128
are placed over the planks
96
in a grid pattern and extend in a direction parallel to the planks
96
from one end of the interior
38
to the other, and also perpendicularly to the planks
96
between the opposite ends of the interior
38
. Each of the tubes
128
encloses a cable or tendon
129
that extends the length of the tube
128
. While the tubes
128
are spaced evenly across the panel
48
between the support beams
44
and columns
42
, the tubes
128
are more highly concentrated over the support beams
44
and along lines perpendicular to the support beams
44
that extend directly over the columns
42
. This configuration is necessary to provide additional support for the beams
44
and columns
42
.
When the concrete
124
is poured over the panels
48
, the concrete
124
forms the surface
34
above the panel
48
and tubes
128
, and flows into and fills the columns
42
and the support beams
44
. After the concrete
124
achieves adequate structural strength, the tendons
129
within each tube
128
are tensioned at opposite ends in order to provide additional support to the surface
34
such that the surface
34
can support a much greater amount of weight than would be possible with the concrete
124
alone. After the tendons
129
are sufficiently tensioned, the next assembly
40
can be assembled on the surface
34
above the completed assembly to begin construction of the next level
32
.
Still another embodiment of the assembly
40
of the present invention is disclosed in
FIGS. 7 and 8
. In this embodiment, the upper end
60
of the column form
50
includes a column cap
130
. The cap
130
is formed of a material similar to that used to form the column form
50
. The cap
130
is also generally rectangular in shape and includes a bottom wall
132
and a number of sidewalls
134
extending upwardly from each end of the bottom wall. The exterior surface
133
of the bottom wall
132
and exterior surfaces
135
of the sidewalls
134
may also have a roughened appearance, if desired. The bottom wall
132
also includes a central opening
136
into which the upper end
60
of the column form
50
is inserted and secured by conventional means. The support beams
44
and purlins
46
are then assembled and secured to the cap
130
and to one another, as described previously. A reinforcing structure
122
can then be positioned within the cap
130
to enhance the strength of the cap
130
. Once the support beams
44
and purlins
46
are secured to the column caps
130
, the rails
108
are attached to the planks
96
to form the panels
48
which are secured to the assembly
40
, leaving the column cap
130
, column form
50
and beam
44
exposed. The tubes
128
and tendons
129
are then positioned on the rails
108
over the panels
48
. The concrete
124
is then poured onto the assembly
40
, such that the concrete
124
flows downwardly into the beam
44
, column form
50
and column cap
130
and forms a layer of concrete
124
approximately four to twelve inches above the planks
96
. As shown in
FIG. 7
, after the concrete
124
has set, the tendons
129
are tensioned and the assembly
40
for the next level
32
can be positioned on the surface
34
formed by the set concrete
124
in order to create the interior structure
38
for the next level
32
. The use of the cap
130
and post-tensioning tubes
128
and tendons
129
also enables the assembly
40
to be constructed without the need for a reinforcing structure
80
in beam
44
, as shown in
FIG. 7
a.
The assembly and method of the present invention also allows for many modifications to be made by an individual using the assembly. For example, the pieces forming the columns
42
, beams
44
, purlins
46
and panels
48
can all assembled off-site and transported to the construction site for use in constructing the building
20
. Also, the assembly
40
can omit one or more of the columns
42
, beams
44
or purlins
46
depending upon the type of building and/or interior being constructed. For example, for a smaller building the interior
38
can be constructed using a form assembly
40
having only a column
42
and a number of panels
48
secured to the side walls
24
and the column
42
. Alternatively, the form assembly
40
could be constructed of a number of beams
44
secured between the side wall
24
and panels
48
connected between beams
44
without any columns
42
or purlins
46
.
Various alternatives and modifications are contemplated as being within the scope of the following claims particularly pointing out and distinctly claiming the subject matter regarded as the invention.
Claims
- 1. A method for the construction of the interior of a cast-in-place concrete building to form a building interior having a loft style or appearance, the method comprising the steps of:a) providing a number of pieces of material with a desired exposed surface; b) assembling portions of at least one form assembly from the pieces of material using a securing means; c) supporting the at least one form assembly within the building by connecting the portions to one another using the securing means; d) placing at least one reinforcing member in the at least one form assembly; e) pouring concrete into the at least one form assembly; f) allowing the concrete to set within the at least one form assembly; and g) leaving the at least one form assembly in place around the concrete within the building interior.
- 2. The method of claim 1 wherein the form assembly is placed on a surface within the building.
- 3. The method of claim 2 wherein the form assembly defines a hollow, generally vertical column.
- 4. The method of claim 3 wherein the form assembly further defines at least one generally horizontal first support beam connected to the column.
- 5. The method of claim 4 wherein the first support beam is hollow.
- 6. The method of claim 4 wherein the form assembly further defines at least one generally horizontal second support beam connected to the at least one first support beam.
- 7. The method of claim 6 wherein the second support beam is hollow.
- 8. The method of claim 6 wherein the form assembly further defines a support surface connected to the at least one first support and the at least one second support.
- 9. The method of claim 8 wherein the support surface does not cover the column.
- 10. The method of claim 9 wherein the support surface does not cover the first support bearn.
- 11. The method of claim 10 wherein the support surface does not cover the second support beam.
- 12. The method of claim 3 further comprising the step of placing the at least one reinforcing member within the column.
- 13. The method of claim 2 wherein the desired exposed surface is a roughened, weathered surface.
- 14. The method of claim 1 wherein the material pieces are formed of wood.
- 15. The method of claim 2 wherein the pieces of the form assembly are assembled by conventional means.
- 16. An assembly for constructing the interior of a cast-in-place concrete building to have a loft-style appearance, the assembly comprising:at least one generally vertical column form constructed of a number of separate pieces and having a lower end and an upper end; at least one generally horizontal first support beam constructed of a number of separate pieces and secured to the upper end of the column form and to the building, and an at least one support panel constructed of a number of separate pieces and secured to the at least one column form, the at least one first support beam and the building, wherein the separate pieces are pieces of a rigid material that are secured to one another by a securing means to form the at least one generally vertical column form, the at least one generally horizontal first support beam and the at least one support panel, and wherein the rigid material is wood.
- 17. The assembly of claim 16 further comprising at least one generally horizontal second support beam secured to the first support beam and wherein the at least one support panel is secured to the at least one first support beam, the at least one second support beam and the building.
- 18. The assembly of claim 16 further comprising a first reinforcing member positioned within the at least one column form.
- 19. The assembly of claim 16 wherein the at least one first support beam is hollow.
- 20. The assembly of claim 19 further comprising a second reinforcing member positioned within the at least one first support beam.
- 21. The assembly of claim 17 wherein the at least one second support beam is hollow.
- 22. The assembly of claim 17 further comprising a third reinforcing member positioned within the at least one second support beam.
- 23. The assembly of claim 16 further comprising a cap secured to the upper end of the column and to the at least one support panel.
- 24. The assembly of claim 16 further comprising a reinforcing structure positioned on the at least one support panel.
- 25. The assembly of claim 24 wherein the reinforcing structure is rebar.
- 26. The assembly of claim 24 wherein the reinforcing structure is a number of post-tension tubes and tendons.
- 27. The assembly of claim 16 wherein the rigid material has a roughened exposed surface.
- 28. The method of claim 1 wherein the step of supporting the at least one form assembly within the building comprises the steps of:a) attaching the securing means to the interior of one portion; and b) attaching the securing means to the interior of another portion.
US Referenced Citations (8)