Building interior construction system and method

Information

  • Patent Grant
  • 6625943
  • Patent Number
    6,625,943
  • Date Filed
    Tuesday, February 27, 2001
    23 years ago
  • Date Issued
    Tuesday, September 30, 2003
    21 years ago
  • Inventors
  • Examiners
    • Friedman; Carl D.
    • Amiri; Nahid
    Agents
    • Boyle Fredrickson Newholm Stein & Gratz S.C.
Abstract
An assembly and method for constructing a building having an interior with a loft style or appearance. The assembly and method of present invention discloses a form assembly that is used to form successive levels on the interior of a building that have a loft style or appearance. The form assembly is constructed of a number of pieces of rigid material which may have a roughened or weathered exterior surface that is exposed when the assembly is constructed. The form assembly is then filled with a cast-in-place concrete which sets and provides support for the interior of the building while also creating an interior which has the loft style appearance.
Description




FIELD OF THE INVENTION




The present invention relates to assemblies and methods for constructing a building, and more particularly to an assembly and method of constructing the interior of a building such that the interior has a loft-style or that can also have a roughened, weathered appearance.




BACKGROUND OF THE INVENTION




For many years, people have desired to live and work in loft-style spaces with high ceilings and tall windows that provide the occupant with an increased amount of space in which to live or work. These types of spaces also offer other highly desirable qualities such as a character-filled, or less sterile environment, exposed wood, possibly with a weathered look, and the overall sense of being in a desirable location, among others.




This style of space is often created by converting an unused industrial buildings into a number of separate living areas, offices or spaces for other uses by renovating the interior of the building. However, due to the fact that most of the buildings which are converted in this manner were built more than 30 years ago, the interiors of these buildings have deteriorated over time. This deterioration greatly complicates conversion of these buildings into loft spaces. The reasons for the difficulty in converting the buildings include problems with complying with applicable building codes, the high and sometimes unpredictable cost of renovating the building, the uncertain structural capabilities of the building and the inability to always obtain proper acoustic separation between the loft spaces.




Furthermore, even without the above-mentioned problems, there are only a limited number of buildings available in desirable areas for conversion to living spaces, such that the demand for these spaces greatly exceeds the supply.




Therefore, it is desirable to provide an assembly and method for constructing an interior for a newly erected building that provides the desired loft-style look.




SUMMARY OF THE INVENTION




It is an object of the invention to provide an assembly and method for constructing an interior of a new building that provides the building interior structure with a loft-style look or appearance without encountering any of the problems associated with the conversion of an existing industrial building.




It is another object of the invention to provide an assembly and method for constructing an interior of a new building in which the various forms utilized in the method and assembly can be prefabricated and transported to the construction site for use in constructing the building structure.




It is still another object of the invention to provide an assembly and method in which the forms used in the method and system can be constructed of any material which can also include a weathered or roughened exterior, if desired.




It is still a further object of the invention to provide an assembly and method in which the building interior structure can be constructed from cast-in-place concrete.




It is still another object of the invention to provide an assembly and method in which the forms can be adapted to any building interior structure configuration required by the particular building in which the method and system are applied.




The present invention is an assembly and method for constructing a building interior in order to provide the interior with a loft-style look or appearance. The system includes a number of prefabricated forms which are assembled into a form assembly over an area of ground, a floor, a ceiling or similar horizontal surface between the exterior sidewalls of the building. The form assembly is created from a number of pieces of a generally rigid material that can have a roughened or weathered exposed surface visible on each form in the assembly. The forms are positioned within the interior of the building to form the supporting structure for the building interior, such as columns and beams.




After the form assembly is positioned within the building interior, a number of prefabricated decking panels can be attached between the various support beams in order to provide a ceiling and floor or roof for the building interior. The panels are formed of a material similar to that which the forms are made, and can also include a roughened exposed surface on one side of the panel. The exposed surface faces downwardly towards the horizontal surface on which the forms rest to insure that the roughened surface is-exposed when the building interior is finished. The decking panels are then secured to the forms in such a manner as to leave the interiors of the support beams and the columns exposed.




After the panels, support beams and columns secured to one another, cast-in-place concrete may then be poured onto the forms. The concrete flows over the panels and fills the columns and support beams, and also forms a concrete slab having a desired thickness over each panel. Once the concrete has set and reached the necessary degree of hardness, another assembly of forms can be positioned on the concrete slab formed over the panels in order to form an interior structure for the next floor of the building.




Various other features, objects and advantages of the invention will be made apparent from the following detailed description taken together with the drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




In the drawings:




The drawings currently illustrate the best mode contemplated of practicing the present invention.





FIG. 1

is a perspective view of a building interior constructed using the assembly and according to the method of the present invention;





FIG. 2

is a partially broken away view of the building interior of

FIG. 1

;





FIG. 3

is a cross-sectional view of a building having an interior constructed using the assembly and according to the method of the present invention;





FIG. 4

is a cross-sectional view along line


4





4


of

FIG. 3

;





FIG. 5

is a partially broken away perspective view of a second embodiment of the assembly of

FIG. 2

;





FIG. 6

is a partially broken away isometric view of a third embodiment of the assembly of

FIG. 2

;





FIG. 7

is a partially broken away isometric view of a fourth embodiment of the assembly of

FIG. 2

;





FIG. 7



a


is a partially broken away isometric view of a fifth embodiment of the assembly of

FIG. 2

;





FIG. 8

is a cross-sectional view along line


8





8


of

FIG. 7

;





FIG. 9

is a partial isometric view of a second embodiment of the forms used in the assembly for the column of

FIG. 2

;





FIG. 10

is a partial isometric view of a third embodiment of the forms used in the assembly for the column of

FIG. 2

;





FIG. 11

is a partial isometric view of a second embodiment for the attachment of a purlin in the assembly of

FIG. 2

;





FIG. 12

is a partial isometric view of a third embodiment for the attachment of a purlin to the assembly of

FIG. 2

; and





FIG. 13

is a partial isometric view of a temporary clamp used to secure a portion of the assembly of FIG.


2


.











DETAILED DESCRIPTION OF THE INVENTION




Referring now to the drawing figures in which like reference numerals designate like parts throughout the disclosure, a building having an interior constructed using the system and according to the method of the present invention is designated generally at


20


in FIG.


1


. The building


20


is formed with a reinforced concrete structural slab


22


, a plurality of sidewalls


24


extending upwardly from each side of the structural slab


22


, and a roof


26


extending between and optionally over the sidewalls


24


opposite the slab


22


. The sidewalls


24


also include a door or other entranceway


28


, and a plurality of windows


30


.




As best shown in

FIG. 3

, the interior of the building is divided into a plurality of levels


32


by a number of horizontal surfaces


34


extending across the interior of the building


20


between the sidewalls


24


. Each surface


34


provides a ceiling for each level


32


beneath the surface


34


, and a floor for the level


32


above the surface


34


.




Referring now to

FIG. 2

, to erect the building


20


, initially the slab


22


is poured over the section of ground


36


on which the building


20


is to be constructed. After the slab


22


is finished, the sidewalls


24


can be erected on each side of the slab


22


. Both the slab


22


and sidewalls


24


can be formed in a conventional manner, such as by pouring concrete into forms for the slab


22


and sidewalls


24


. Once the sidewalls


24


have been formed, the interior


38


of the building


20


can be constructed using the assembly and method of the present invention.




Referring now to

FIG. 2

, a concrete form assembly


40


is illustrated. The assembly


40


includes a column


42


, a support beam


44


, a number of purlins


46


and a number of surface panels


48


.




The column


42


is constructed using one or more column forms


50


that each include a number of individual pieces


52


formed of a rigid material secured to one another. Materials suitable for use in the pieces


52


include concrete, wood, metal or any other suitable rigid material, with wood being the preferred material. The pieces


52


are secured to one another using any conventional means, such as a nail, screw, securing plate or industrial adhesive, and can be configured to form the desired shape, such as an octagon shown in

FIG. 9

, or design, such as including decorative grooves


53


on the exterior of each piece


52


as shown in

FIG. 10

, for the column


42


. Each piece


52


includes an exterior surface


54


which forms the outside of the column form


50


and an interior surface


56


. The pieces


52


are assembled into the column form


50


such that the interior surface


56


of each piece


52


faces inwardly towards the remaining pieces


52


and the exterior surface


54


is exposed. The pieces


52


of the column form


50


can have a length equal to the distance between adjacent surfaces


34


in the interior


38


of the building


20


, or can be formed of smaller sections which are vertically assembled in order to complete the column form


50


. The exterior surfaces


54


on the pieces


52


can also be roughened if desired to provide a weathered appearance to the column


42


.




The form


50


extends from a lower end


58


positioned on a surface


34


disposed beneath the assembly


40


, to an upper end


60


opposite the lower end


58


. The lower end


58


can also include a border


62


which encircles the lower end


58


to expand the width of the column form


50


. The border


62


is formed of one or more sections


63


of a material similar to that used to form the pieces


52


and has a width sufficient to enclose and retain electrical outlets


64


and telecommunication connections


66


which extend upwardly from the surface


34


directly below the column


42


. The sections


63


can be hollow to more easily enclose the outlets


64


and may also include roughened, exterior surfaces that are exposed to enhance a desired weathered appearance for the column


42


.




When completely assembled, the column form


50


is shaped as a hollow, generally square conduit extending upwardly from the surface


34


the length of the column


50


. To enhance the stability of the column


50


, a reinforcing member


68


can be disposed within the column form


50


. The reinforcing member


68


preferably comprises a cage formed from steel rods or rebar


69


of the type normally used in building construction. The rods


69


extend upwardly above the upper end


60


of the column form


50


such that they can interconnect with a second column form


50


and reinforcing member


68


positioned above the first form


50


. The reinforcing member


68


also conforms to the shape, of the column


42


and provides additional strength to the columns


42


.




Once the column form


50


is completely assembled, the support beam


44


can be formed and attached to the upper end


60


of the column form


50


. The support beam


44


includes a number of elongate boards


70


secured to one another in a generally U-shaped configuration to define a bottom


72


and a pair of upwardly extending sides


74


on either side of the bottom


72


. The boards


70


are joined to one another by any suitable connecting means, such as nails, screws, industrial adhesives or nail plates


75


. Once the beams


44


are assembled, the beams are positioned and secured to opposite sides of the upper end


60


of the column form


50


to support one end of the beam


44


. Opposite the column form


50


, each of the support beams


44


is secured to a second column form


50


or to an attachment structure (not shown) secured to the interior surface of an adjacent sidewall


24


. The attachment structure normally comprises a wall formed of poured concrete or concrete block, a steel column or the like. Each beam


44


is supported at specified intervals between each end of the beam


44


by a number of temporary supporting members or reshores (not shown) extending between the bottom


72


of each beam


44


and the surface


34


beneath the assembly


40


.




Each of the boards


70


is formed of a material similar to that used for the pieces


52


of the column form


50


with an exterior surface


76


and an interior surface


78


. When used to form the support beams


44


, the boards


70


are positioned such that the exterior surface


76


of each board


70


faces outwardly from the rest of the boards


70


forming the beam


44


. The exposed exterior surface


76


may also be roughened, if desired.




Once the beams


44


are attached to the column forms


50


and sidewalls


24


, and are supported by the reshores, one or more reinforcing members


80


are placed within the interior of each support beam


44


. The reinforcing members


80


are formed of metal rods


81


similarly to the reinforcing members


68


positioned within the column form


50


and serve to enhance the strength and rigidity of the beams


44


when the assembly


40


is completed.




After the reinforcing members


80


are positioned within the support beams


44


, a number of bolts


82


are inserted through the beams


44


and members


80


to hold the sides


74


of the beam


44


to one another and to support the reinforcing member


80


within the beam


44


. The bolts


82


are spaced at regular intervals along the beam


40


to provide a constant amount of support for the beam


44


and reinforcing member


80


along the respective lengths.




Alternatively, if it is desired to form beams


44


without any bolts


82


protruding from the sides


74


of the beams


44


, the beams


44


can be held together by a releasable clamp


83


as shown in FIG.


13


. The clamp


83


includes a pair of clamping sections


84


positioned against sides


74


of the beam


44


. The sections


84


are held in place by bolts


85


secured between the sections


84


beneath the bottom


72


by nuts


86


. Once the assembly


40


, including the beams


44


, is completed, the nuts


86


can be loosened and the clamp


83


removed from the beam


44


. The clamps


83


can also be used to hold other parts of the assembly


40


together during the pouring of the concrete


124


, such as the column forms


50


and the purlins


46


.




After the beams


44


have been assembled and secured, a number of purlins


46


are secured between the adjacent beams


44


. The purlins


46


are spaced from one another and from the column forms


50


an appropriate distance to allow the purlins


46


to provide constant support for the entire assembly


40


. Each purlin


46


is formed of a material similar to the beams


44


and columns


42


, can have a roughened exterior that aids in producing the weathered appearance for the building interior


38


. The purlins


46


may be formed of a pair of planks


90


secured in a side-by-side relation to one another, or may consist of a single, thicker plank


91


similar in shape to planks


90


extending between the beams


44


.




The purlins


46


are secured between the respective beams


44


by a concealed joist hanger


87


, shown in

FIG. 3

, an exposed joist hanger


88


, shown in

FIG. 11

, or a saddle


89


, shown in

FIG. 12

, that is attached to the beam


44


and the purlin


46


. The hanger


87


is formed as an angled panel that is secured between two boards


70


forming a side


74


of the beam


44


and sits between the planks


90


forming the purlin


46


. The hanger


88


and saddle


89


are generally U-shaped and include side walls


88




a


and


89




a


, and bottom walls


88




b


and


89




b


, respectively. The hanger


88


and saddle


89


are secured by conventional means to the sides


74


of the beam


44


and the purlin


46


is slidably received within either the hanger


88


or the saddle


89


to hold the purlin


46


on the beam


44


. Each of the hangers


87


and


88


and the saddle


89


is formed of a material similar to that used in the purlins


46


, with metal being preferred for the hangers


87


and


88


, and wood being preferred for the saddle


89


. Further, if desired the exposed surfaces of the saddle


89


can be roughened to aid in providing a roughened appearance for the interior


38


.




As shown in

FIG. 5

, the purlin


46


may also comprise an arrangement


92


of planks


90


similar in shape to the support beams


44


in which each purlin


46


includes three planks


90


joined to one another using conventional means in a U-shaped configuration. In this embodiment, each plank


90


is secured at each end within a slot


93


defined in a side


74


of the beam


44


. This arrangement supports each purlin


46


and enables a number of reinforcing rods


94


to be inserted into aligned purlins


46


through the perpendicular beams


44


in order to provide additional support to the purlins


46


and assembly


40


.




After the purlins


46


have been secured between the support beams


44


, a number of surface decking panels


48


can be attached to the beams


44


and purlins


46


above the column


42


using conventional means. The panels


48


are formed of a number of interlocked planks


96


formed of a material that can be similar to that used in forming the columns


42


, beams


44


and purlins


46


. Each plank


96


has an upper surface


98


, a an exposed lower surface


100


, a side surface


102


containing a groove


104


at one end, and a side surface


102


containing a tongue


106


at the opposite end. The respective planks


96


are connected to one another to form the panels


48


by the insertion of a tongue


106


on one plank


96


into the groove


104


on the adjacent plank


96


. The engagement of the groove


104


and tongue


106


can be enhanced by the use of a connecting means such as an adhesive, a nail or a screw. If desired, the lower surface


100


can also be roughened to provide a weathered appearance to the building,. interior


38


.




The planks


96


are also held in engagement with one another by the use of a rail


108


extending across each panel


48


perpendicular to the planks


96


. Each rail


108


includes a lower flat portion


110


, an upwardly extending central portion


112


including spaced openings


113


, and an upper flat portion


114


that extends in a direction opposite the lower portion


110


. The lower portion


110


of the rail


108


is secured to each plank


96


using a conventional securing means such as a nail or screw that, when driven through an opening


116


in the lower portion


110


, penetrates into the plank


96


disposed directly beneath the rail


108


.




After being secured on the panels


48


, the a number of conduits


120


are positioned on the upper surface


98


or on the lower surface


100


of the panels


48


. The conduits


120


can terminate in an electrical outlet


64


or telecommunication connection


66


that can be disposed over, below or within the surface


34


formed above the rails


108


as desired. Furthermore, other items can be positioned over the panels


48


prior to pouring the concrete


124


, such as heating coils.




When the panels


48


are secured to the beams


44


and the purlins


46


, each of the panels


48


covers the area between the column forms


50


and beams


44


, but leaves the upper end


60


of each column form


50


and each support beam


44


exposed. Each purlin


46


is also exposed if the assembly


40


is formed similarly to the embodiment of FIG.


5


.




A reinforcing structure


122


is then placed on the panels


48


over the rails


108


. The structure


122


is a generally rectangular grid of metal rods or rebar


123


. The structure


122


enhances the strength and rigidity of the concrete


124


that is to be poured over the assembly


40


to complete the level


32


and form the surface


34


.




After the panels


48


are secured to the purlins


46


and the structure


122


is positioned over the panels


48


, the assembly


40


is ready to receive liquid cast-in-place concrete


124


. The concrete


124


is poured over the panels


48


and flows into the open ends of the support beams


44


and the column form


50


. The concrete


124


completely fills the column form


50


and the support beam


44


and forms a layer approximately four to twelve inches thick over the panels


48


. The concrete


124


then dries and sets around the reinforcing members


68


within the column form


50


, the reinforcing member


80


and bolts


82


within the support beam


44


, and around and through the rails


108


and reinforcing structure


122


on each panel


48


. The engagement of the concrete


124


with the rails


108


keeps the panels


48


in engagement with the concrete


124


. In order to prevent seepage of any moisture from the concrete through the panels


48


, it is also possible to place a waterproof membrane


131


or apply a waterproofing spray over the panels


48


prior to the placement of the rails


108


on the panels


48


in order to separate the concrete


124


completely from the panels


48


.




Once the concrete


124


has set, the reshores and clamps


83


can be removed from each column


42


, support beam


44


and purlin


46


in order to provide a living or office space in which the assembly


40


presents a loft-style appearance to the interior


38


of the space or level


32


. Once the assembly


40


has reached sufficient strength, an assembly


40


for creating the interior structure


38


for the next successive level


32


may then be constructed on the surface


34


formed by the set concrete


124


over the panels


48


of the completed level


32


in alignment with the completed assembly


40


. The resulting structure has a class A fire rating and provides very good acoustic isolation from adjacent levels


32


.




After a sufficient amount of time has elapsed for the concrete


124


to reach its optimal strength, the assembly


40


and set concrete


124


filling the assembly


40


may then be drilled to provide openings (not shown) through which pipes


126


for sprinklers


127


can be inserted. Also, ventilation shafts


125


can be supported beneath the assembly


40


by securing the shafts


125


to the beams


44


, purlins


46


and/or panels


48


of the assembly


40


.




The assembly


40


can also have a number of alternative configurations in order to accommodate the specific requirements for the building


20


. For example, as shown in

FIG. 6

, in building constructions where the surface


34


of each level


32


is to be post-tensioned, the assembly


40


is constructed similarly to that shown in

FIG. 3. A

number of tubes


128


are then positioned on the rails


108


over the planks


96


forming the panels


48


. The tubes


128


are placed over the planks


96


in a grid pattern and extend in a direction parallel to the planks


96


from one end of the interior


38


to the other, and also perpendicularly to the planks


96


between the opposite ends of the interior


38


. Each of the tubes


128


encloses a cable or tendon


129


that extends the length of the tube


128


. While the tubes


128


are spaced evenly across the panel


48


between the support beams


44


and columns


42


, the tubes


128


are more highly concentrated over the support beams


44


and along lines perpendicular to the support beams


44


that extend directly over the columns


42


. This configuration is necessary to provide additional support for the beams


44


and columns


42


.




When the concrete


124


is poured over the panels


48


, the concrete


124


forms the surface


34


above the panel


48


and tubes


128


, and flows into and fills the columns


42


and the support beams


44


. After the concrete


124


achieves adequate structural strength, the tendons


129


within each tube


128


are tensioned at opposite ends in order to provide additional support to the surface


34


such that the surface


34


can support a much greater amount of weight than would be possible with the concrete


124


alone. After the tendons


129


are sufficiently tensioned, the next assembly


40


can be assembled on the surface


34


above the completed assembly to begin construction of the next level


32


.




Still another embodiment of the assembly


40


of the present invention is disclosed in

FIGS. 7 and 8

. In this embodiment, the upper end


60


of the column form


50


includes a column cap


130


. The cap


130


is formed of a material similar to that used to form the column form


50


. The cap


130


is also generally rectangular in shape and includes a bottom wall


132


and a number of sidewalls


134


extending upwardly from each end of the bottom wall. The exterior surface


133


of the bottom wall


132


and exterior surfaces


135


of the sidewalls


134


may also have a roughened appearance, if desired. The bottom wall


132


also includes a central opening


136


into which the upper end


60


of the column form


50


is inserted and secured by conventional means. The support beams


44


and purlins


46


are then assembled and secured to the cap


130


and to one another, as described previously. A reinforcing structure


122


can then be positioned within the cap


130


to enhance the strength of the cap


130


. Once the support beams


44


and purlins


46


are secured to the column caps


130


, the rails


108


are attached to the planks


96


to form the panels


48


which are secured to the assembly


40


, leaving the column cap


130


, column form


50


and beam


44


exposed. The tubes


128


and tendons


129


are then positioned on the rails


108


over the panels


48


. The concrete


124


is then poured onto the assembly


40


, such that the concrete


124


flows downwardly into the beam


44


, column form


50


and column cap


130


and forms a layer of concrete


124


approximately four to twelve inches above the planks


96


. As shown in

FIG. 7

, after the concrete


124


has set, the tendons


129


are tensioned and the assembly


40


for the next level


32


can be positioned on the surface


34


formed by the set concrete


124


in order to create the interior structure


38


for the next level


32


. The use of the cap


130


and post-tensioning tubes


128


and tendons


129


also enables the assembly


40


to be constructed without the need for a reinforcing structure


80


in beam


44


, as shown in

FIG. 7



a.






The assembly and method of the present invention also allows for many modifications to be made by an individual using the assembly. For example, the pieces forming the columns


42


, beams


44


, purlins


46


and panels


48


can all assembled off-site and transported to the construction site for use in constructing the building


20


. Also, the assembly


40


can omit one or more of the columns


42


, beams


44


or purlins


46


depending upon the type of building and/or interior being constructed. For example, for a smaller building the interior


38


can be constructed using a form assembly


40


having only a column


42


and a number of panels


48


secured to the side walls


24


and the column


42


. Alternatively, the form assembly


40


could be constructed of a number of beams


44


secured between the side wall


24


and panels


48


connected between beams


44


without any columns


42


or purlins


46


.




Various alternatives and modifications are contemplated as being within the scope of the following claims particularly pointing out and distinctly claiming the subject matter regarded as the invention.



Claims
  • 1. A method for the construction of the interior of a cast-in-place concrete building to form a building interior having a loft style or appearance, the method comprising the steps of:a) providing a number of pieces of material with a desired exposed surface; b) assembling portions of at least one form assembly from the pieces of material using a securing means; c) supporting the at least one form assembly within the building by connecting the portions to one another using the securing means; d) placing at least one reinforcing member in the at least one form assembly; e) pouring concrete into the at least one form assembly; f) allowing the concrete to set within the at least one form assembly; and g) leaving the at least one form assembly in place around the concrete within the building interior.
  • 2. The method of claim 1 wherein the form assembly is placed on a surface within the building.
  • 3. The method of claim 2 wherein the form assembly defines a hollow, generally vertical column.
  • 4. The method of claim 3 wherein the form assembly further defines at least one generally horizontal first support beam connected to the column.
  • 5. The method of claim 4 wherein the first support beam is hollow.
  • 6. The method of claim 4 wherein the form assembly further defines at least one generally horizontal second support beam connected to the at least one first support beam.
  • 7. The method of claim 6 wherein the second support beam is hollow.
  • 8. The method of claim 6 wherein the form assembly further defines a support surface connected to the at least one first support and the at least one second support.
  • 9. The method of claim 8 wherein the support surface does not cover the column.
  • 10. The method of claim 9 wherein the support surface does not cover the first support bearn.
  • 11. The method of claim 10 wherein the support surface does not cover the second support beam.
  • 12. The method of claim 3 further comprising the step of placing the at least one reinforcing member within the column.
  • 13. The method of claim 2 wherein the desired exposed surface is a roughened, weathered surface.
  • 14. The method of claim 1 wherein the material pieces are formed of wood.
  • 15. The method of claim 2 wherein the pieces of the form assembly are assembled by conventional means.
  • 16. An assembly for constructing the interior of a cast-in-place concrete building to have a loft-style appearance, the assembly comprising:at least one generally vertical column form constructed of a number of separate pieces and having a lower end and an upper end; at least one generally horizontal first support beam constructed of a number of separate pieces and secured to the upper end of the column form and to the building, and an at least one support panel constructed of a number of separate pieces and secured to the at least one column form, the at least one first support beam and the building, wherein the separate pieces are pieces of a rigid material that are secured to one another by a securing means to form the at least one generally vertical column form, the at least one generally horizontal first support beam and the at least one support panel, and wherein the rigid material is wood.
  • 17. The assembly of claim 16 further comprising at least one generally horizontal second support beam secured to the first support beam and wherein the at least one support panel is secured to the at least one first support beam, the at least one second support beam and the building.
  • 18. The assembly of claim 16 further comprising a first reinforcing member positioned within the at least one column form.
  • 19. The assembly of claim 16 wherein the at least one first support beam is hollow.
  • 20. The assembly of claim 19 further comprising a second reinforcing member positioned within the at least one first support beam.
  • 21. The assembly of claim 17 wherein the at least one second support beam is hollow.
  • 22. The assembly of claim 17 further comprising a third reinforcing member positioned within the at least one second support beam.
  • 23. The assembly of claim 16 further comprising a cap secured to the upper end of the column and to the at least one support panel.
  • 24. The assembly of claim 16 further comprising a reinforcing structure positioned on the at least one support panel.
  • 25. The assembly of claim 24 wherein the reinforcing structure is rebar.
  • 26. The assembly of claim 24 wherein the reinforcing structure is a number of post-tension tubes and tendons.
  • 27. The assembly of claim 16 wherein the rigid material has a roughened exposed surface.
  • 28. The method of claim 1 wherein the step of supporting the at least one form assembly within the building comprises the steps of:a) attaching the securing means to the interior of one portion; and b) attaching the securing means to the interior of another portion.
US Referenced Citations (8)
Number Name Date Kind
1517244 Martin Dec 1924 A
1598131 Ham Aug 1926 A
2037482 Oliver Jun 1936 A
2948944 Graves Aug 1960 A
4081935 Wise Apr 1978 A
5050358 Vladislavic Sep 1991 A
6247677 Vinet Jun 2001 B1
20010003234 Van Dorn Jun 2001 A1