The present invention relates generally to building structures and more specifically to structures requiring less consumption of energy for maintaining desirable temperatures.
Energy conservation is, without question, desirable. In prior structures, such as houses, significant energy was consumed in maintaining living spaces at a comfortable temperature, while the ambient air temperature outside the structure may vary considerably. Prior solutions have been attempted at reducing energy costs, such as the superinsulation of the walls of a structure. Also, separate from superinsulation, other prior structures have been built as a double envelope, or a structure within a structure, to take advantage of a buffer air space between the two walls of construction. The primary purpose of either prior effort was to increase the R-value of the prior structure wall and/or roof members.
While an increase in R-value, in effect a greater insulation buffer, may improve the energy efficiency of a building structure, there remains room for improvement in the field for integrated structures having spaces with improved temperature stability.
The present invention provides a building structure with spaces having improved temperature stability. A preferred embodiment of the invention provides a superinsulated, at least partial double envelope structure utilizing a thermal mass, preferably of wood, in contact with a fluid flow path, with pipes or other fluid chambers provided under the top of the lowest floor, to complete the path.
A building structure according to the present invention includes a basement structure including a basement space, a first floor structure including a first floor space, the first floor structure being at least partially supported by the basement structure, a roof structure at least partially supported by the first floor structure, and a fluid flow path extending beneath and through the basement space, through the first floor space, and below at least a portion of the roof structure. The fluid flow path may be selectively placed in and out of fluid communication with the first floor space.
The basement structure may comprise at least one insulated concrete foundation (ICF) wall that extends around at least a majority of the basement space. The basement space may further include a basement front end, a basement back end, and a basement height, and the basement structure may further include a basement floor, which may comprise a poured concrete floor, including a basement floor surface extending between a majority of the distance between the basement front end and the basement back end. The basement height extends substantially perpendicular to the basement floor. The basement structure may also include at least one fluid passageway extending beneath the basement floor surface between the basement front end and the basement back end.
The basement structure may further include a portion of the fluid flow path including a first fluid flow duct extending through the basement height, where the first fluid flow duct is located closer to the basement back end than to the basement front end. The basement structure may also include a second fluid flow duct extending through the basement height, where the second fluid flow duct is located closer to the basement front end than to the basement back end. The first fluid flow duct and the second fluid flow duct are at least substantially fluidly noncommunicative through the basement space. Also, the first fluid flow duct and the second fluid flow duct are in fluid communication through the at least one fluid passageway.
The first floor structure of an embodiment according to the present invention may further comprise at least one structural insulated panel (SIP) wall that extends around a majority of the first floor space. The first floor space includes a first floor front end, a first floor back end and a first floor height. The first floor structure also includes a fenestration at the first floor front end including a plurality of first floor front end windows. The first floor structure may also include a fifth fluid flow duct extending through the first floor height, the fifth fluid flow duct being located closer to the first floor back end than to the first floor front end. A sixth fluid flow duct may extend through the first floor height, the sixth fluid flow duct being located adjacent the first floor front end windows. At least a portion of the sixth fluid flow duct is at least partially lined with a thermal mass material which may comprise wood, such as southern yellow pine wood glue laminated logs. Each of said logs may have a cross-sectional area of about thirty-six square inches. The fifth fluid flow duct and the sixth fluid flow duct are at least substantially fluidly noncommunicative through the first floor space. Also, the fifth fluid flow duct and the first fluid flow duct are in fluid communication, and the sixth fluid flow duct and the second fluid flow duct are in fluid communication. The fifth fluid flow duct may be selectively placed in and out of the fluid communication with the first floor space, and an electric fan may be positioned inline with the fluid communication between the fifth fluid flow duct and the first floor space, adapted to draw air from the fifth fluid flow duct and blow the air into the first floor space.
The roof structure may comprise at least one structural insulated panel (SIP), which at least partially defines an attic space, wherein the fifth fluid flow duct and the sixth fluid flow duct are in fluid communication through the attic space. At least one fire damper may be disposed between the fifth fluid flow duct and the sixth fluid flow duct.
A building structure according to the present invention may further comprise a sunshade extending from an external wall of the first floor structure, above the windows. The sunshade may be adapted to obstruct a majority of sunlight that strikes said sunshade during a first portion of a calendar year, such as summer, and may be further adapted to obstruct a minority of sunlight that strikes said sunshade during a second portion of a calendar year, such as winter.
The windows included in the building structure may comprise glazings having a U factor of less than or about 0.290. At least one of the South facing windows may include a U factor of less than or about 0.266, a solar heat gain coefficient of greater than or about 0.634, a solar transmittance of greater than or about 0.621, and a low-emissivity of less than or about 0.083. East/West facing windows may include a glazing comprising a solar heat gain coefficient of less than or about 0.330.
Although the disclosure hereof is detailed and exact to enable those skilled in the art to practice the invention, the physical embodiments herein disclosed merely exemplify the invention which may be embodied in other specific structures. While the preferred embodiment has been described, the details may be changed without departing from the invention, which is defined by the claims.
Generally, a structure according to the present invention provides spaces having improved temperature stability. Around those spaces is provided a gas circulation path. In contact with at least a portion of the gas circulation path is a thermal mass. While the structure will be described as the front elevation preferably facing south and the back elevation preferably facing north, it is to be understood that variations in building placement are contemplated.
As shown, the front end 108 and the back end 110 of the basement space 106 may not be continuous surfaces between the lateral sides 112. That is, the basement space 106 may be laterally divided into two or more basement space sections 106a,106b by offset basement exterior walls 102. In such case, it may be desirable to provide separate fluid flow ducts for each section 106a,106b of the structure. For example, a third fluid flow duct 120 and a fourth fluid flow duct 122 may be provided towards the back end 110 and the front end 108, respectively, of the second basement space section 106b. As with the first 114 and second 116 ducts, the third 120 and fourth 122 ducts are preferably not generally communicative with any of the other ducts through the basement space 106. That is, the interior space 111 of each of the ducts 114,116,120,122 is at least substantially closed off from and not in fluid communication with the basement space 106.
Under the basement floor surface 104, there is provided at least one fluid passageway 124, which places the first fluid flow duct 114 in fluid communication with the second fluid flow duct 116. Furthermore, there is provided at least one fluid passageway 126, which places the third fluid flow duct 120 in fluid communication with the fourth fluid flow duct 122. If a plurality of fluid passageways 124 are provided, they may be in fluid communication with each other. Likewise if a plurality of second passageways 126 are provided, they may be in fluid communication with each other. Furthermore, if desired, the first passageways 124 located under the first section 106a of the basement space 106 may be placed in fluid communication with the second passageways 126, which are located under the second section 106b of the basement space 106. While a plurality of pipes is one alternative for the passageways 124,126, a preferred method of forming the passageways 124,126 under the basement floor surface 104 is to utilize the Airfloor form system, which is made by Airfloor, Inc., of Lincolnshire, Ill.
The basement 100 may be constructed from scratch at the final erection site, or may be provided in modular kit form to be constructed at the erection site; and, other common general building conventions may be followed, such as footings placed at desirable load locations, for example, footing placed beneath Lally columns 127 for support.
Along at least a portion of the front end 208, a sixth fluid flow duct 216 is provided. The sixth fluid flow duct 216, like the fifth 214, extends through the entire height of the first living space 206. While various positions of the fluid flow ducts 214,216 may be established, the ducts 214,216 are preferably provided at and including their respective ends 210,208 of the first living space 206. The fifth duct 214 is not generally communicative with the sixth duct 216 through the first living space 206. The fifth duct 214 is preferably formed by a two-hour fire rated wall 218, which extends the height of the first living space 206, and the exterior walls 202. The exterior walls 202 preferably comprise six-inch thick, solid-core structural insulated panels (SIPs), such as those available from Energy Panel Structures Incorporated of Graettinger, Iowa. As is known in the art, SIPs are formed by sandwiching a layer of high performance rigid foam insulation, such as expanded polystyrene foam, or other insulation between a plurality of layers of plywood or oriented strand board (OSB).
The sixth duct 216 is preferably formed differently than the fifth duct 214. That is, the sixth duct 216 is preferably provided as sunspace 217 that has a fenestration including a plurality of windows 232, in at least one exterior wall 202, and further including a thermal mass 250. The thermal mass 250 has a thermal mass area that preferably includes all surfaces exposed to sunlight penetrating the windows 232. The thermal mass 250 is formed of a thermal mass material, such as southern yellow pine. The southern yellow pine may be glue laminated, or glulam, as is known in the art. A preferred thermal mass material includes southern yellow pine glulam logs 252 having cross-sectional dimensions of about five and one-half inches by about six and one-half inches, providing a cross-sectional area of about thirty-six square inches. The logs 252 may be stacked vertically or horizontally so as to cover the thermal mass area. Indeed, the back wall 219 of the sunspace 217 may be formed entirely from the southern yellow pine logs 232, thereby providing thermal mass and structural support. A first section 206a of the first living space 206 may be separated from the sunspace 217 by a sliding glass door 221.
As shown, the front end 208 and the back end 210 of the first living space 206 may not be continuous surfaces between the lateral sides 212. That is, the first living space 206 may be laterally divided into two or more sections 206a,206b by offset exterior walls 202. In such case, it may be desirable to provide separate fluid flow ducts for each section 206a,206b of the structure. For example, a seventh fluid flow duct 220 and an eighth fluid flow duct 222 may be provided towards the back end 210 and the front end 208, respectively, of the second living space section 206b. As with the fifth duct 214, the seventh 220 duct is preferably not generally communicative with any of the other ducts through the living space 206. That is, the interior space 211 of each of the fifth 214 and seventh 220 ducts is at least substantially closed off from and not in fluid communication with the living space 206.
However, the sixth duct 216 and the eighth duct 220 are preferably in selective fluid communication with the living space 206. Such selective communication may be provided simply by manual louvers (not shown), but is preferably automatically thermostatically, perhaps hysteretically, controlled. In-wall electric fans 226 are preferably disposed in the back wall 219 of each sunspace 216,222. The control of the fans 226 may be provided by a programmable controller (not shown), which controls one or more electrical relay switches (not shown) to switch electrical power to the fans 226 on and off. As is known in the art, a first temperature transducer, such as a first thermocouple, is operatively placed to measure the air temperature of the living space 206. A second temperature transducer, such as a second thermocouple, is operatively placed to measure the air temperature of the sunspace 217. The programmable controller is adapted to compare a first temperature indicated by the first temperature transducer to a first predetermined, or set, value, to determine whether the first temperature is below the set value by a cold-side hysteretic amount. The programmable controller is also adapted to compare a second temperature indicated by the second temperature transducer to the first temperature to determine whether the first temperature is less than the second temperature. If both conditions are true, that is, if the first temperature is below the set value by at least the cold-side hysteretic amount, and if the first temperature is less than the second temperature, the controller then controls the respective fan 226 to draw air from the associated sunspace 217 into the living space 206. In other words, if the air temperature of the living space 206 is below a predetermined temperature and the air temperature of the sunspace 217 is greater than the air temperature of the living space 206, then the warmer air from the sunspace 217 is drawn into the living space 206 by the fan 226. On the contrary, if the first temperature increases to or is above a first predetermined value, or if the second temperature decreases to or is below a second predetermined value, then the fan 226 is shut off or remains off, whichever may be the case. Similar logic may be employed to automatically control other mechanical operations in the structure, such as automated thermal drapery disposed on the inside of the structure 200 and adapted to aid in preventing heat loss through the windows 232, such as during the time between sunset and sunrise.
Also shown in
The first floor structure 200 may be provided as a completed modular structure to be set atop a basement structure, or may be provided as and constructed from a kit directly atop the basement structure, such as the basement structure 100 of
While a structure according to the present invention may include only the basement 100 and the first floor 200,
Along at least a portion of the front end 308, a tenth fluid flow duct 316 is provided. The tenth fluid flow duct 316, like the ninth 314, extends through the entire height of the second living space 306. While various positions of the fluid flow ducts 314,316 may be established, the ducts 314,316 are preferably provided at and including their respective ends 310,308 of the second living space 306. The ninth duct 314 is not generally communicative with the tenth duct 316 through the second living space 306. The ninth duct 314 is preferably formed by a two-hour fire rated wall 318, which extends the height of the second living space 306, and the exterior walls 302. The exterior walls 302 preferably comprise six-inch thick, solid-core structural insulated panels (SIPs). As is known in the art, SIPs are formed by sandwiching a layer of high performance rigid foam insulation, such as expanded polystyrene foam, or other insulation between a plurality of layers of plywood or oriented strand board (OSB).
The tenth duct 316 is preferably formed differently than the ninth duct 314. That is, the tenth duct 316 is preferably provided as sunspace 317 that has a fenestration including a plurality of windows 332, in at least one exterior wall 302, and further including a thermal mass 350. The thermal mass 350 has a thermal mass area that preferably includes all surfaces exposed to sunlight penetrating the windows 332. The thermal mass 350 is formed of a thermal mass material, such as southern yellow pine. The southern yellow pine may be glue laminated, or glulam, as is known in the art. A preferred thermal mass material includes southern yellow pine glulam logs 352 having cross-sectional dimensions of about five and one-half inches by about six and one-half inches, providing a cross-sectional area of about thirty-six square inches. The logs 352 may be stacked vertically or horizontally so as to cover the thermal mass area. Indeed, the back wall 319 of the sunspace 317 may be formed entirely from the southern yellow pine logs 332, thereby providing thermal mass and structural support. Preferably, there is a second sunspace duct 323 that is open to the first floor sunspace 217, allowing convection of warm air from the first floor sunspace 217 to the second floor sunspace 317. A railing 325 may be provided in the second floor sunspace 317 to provide a balcony overlooking the first floor sunspace 217. The rest of the second level living space 306 may be separated from the sunspace 317 by a sliding glass door 321. The second level living space 306 may include a plurality of rooms, such as a plurality of bedrooms 306a,306b,306c, a plurality of bathrooms 306d,306e and a study or den area 306f. The fluid communication between the tenth and sixth fluid flow ducts may be provided through floor ducts (not shown) in addition to the sunspace duct 323.
The tenth duct 316 is preferably in selective fluid communication with the living space 306. Such selective communication may be provided simply by manual louvers (not shown), but is preferably automatically thermostatically, perhaps hysteretically, controlled. An in-wall electric fan 326 is preferably disposed in the back wall 319 of the sunspace 317. The control of the fan 326 is the same as or substantially similar to the control of the fans 226 described earlier, of course with temperature references to the third floor sunspace 317 and living space 306.
Also shown in
As shown, the second living space 306 may be provided above only a section 206a of the first living space 206, or it may extend to cover the entire first living space 206. The second floor structure 300 may be provided as a completed modular structure to be set atop a first floor structure, or may be provided as and constructed from a kit directly atop the first floor structure, such as the first floor structure 100 of
Not shown in any figure are some mechanical systems that aid in the temperature stability and efficiency of the structure 1000. For instance, though energy costs may be reduced, a standard thermostatically controlled furnace and/or an air conditioner may be required to maintain desired temperatures in the spaces 106,206,306 of the structure 1000. Where forced air ducts are utilized for heating/cooling, motorized dampers are preferably provided inline with the ductwork, preferably prior to each duct outlet vent. Alternatively, if other forms of heat are used, such as electric baseboard heat, each heater is preferably on a separate switchable circuit, thereby allowing selective control of the individual heaters. The motorized dampers and/or heating circuit switches can be logically controlled by a universal furnace thermostat, which receives indications of air temperature from temperature transducers, such as thermocouples, placed in desirable locations throughout the structure.
In addition to the mechanical heating and/or cooling systems, it may be desirable to include an energy recovery ventilator, also not shown in any of the drawings. The preferred ventilator is the Venmar AVS Energy Recovery Ventilator, model Duo 1.2, available from Venmar Ventilation Incorporated of Drummondville, Quebec, Canada. The ventilator acts as an air exchanger which keeps the internal spaces of the structure 1000 fresh, as it exchanges inside air with outside air, capturing energy as needed depending upon the season. The ventilator is ducted into both the interior living spaces of the structure, as well as the fluid flow ducts. The fluid communication of the ventilator air exchange with the ducts aids in controlling humidity in the ducts. The preferred ventilator has an air flow rating of preferably greater than about fifty cubic feet per minute and less than about one hundred and fifty cubic feet per minute, and more preferably about sixty cubic feet per minute to about one hundred and twenty cubic feet per minute.
The foregoing is considered as illustrative only of the principles of the invention. Furthermore, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described. While the preferred embodiment has been described, the details may be changed without departing from the invention, which is defined by the claims.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 61/068,875, filed 10 Mar. 2008, and entitled “Building Structure With Spaces Having Improved Temperature Stability,” which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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61068875 | Mar 2008 | US |