B. Top View of Floor Panel Concrete Composite One Piece Factory Pre-cast or OSB Improved Construction or a Combination of Both, Injection Molded Factory, Crane Set, with Styrofoam Block Filled Insulation Cavities, Poured or Molded as One Continuous Piece or Floor Joist Section for Residential/Light Commercial Housing, Concrete Composite or OSB Improved Construction or a Combination of Both, Injection Molded Factory Built Panels. B-1. Ceramic Tiles or Various other Textures and Patterns, Integrated Factory Pre-cast All-in-One Poured or Injection Molded Panel Construction. B-2. Galvanized Reinforcement Welded Wire, various wire diameters and spacing depending on span, also larger size wire cables shown as larger dots shown in
C. Side View of Floor Panel Concrete Composite Integrated Factory Pre-cast All-in-One Panel Construction. C-1. Poured all-in-one studs as shown in
D. Intersection of Two Main Sections showing a Section-to-Section Leveling Method.
D-1. Peg Shaft of Various Construction including No. 5 and Larger Rebar, also Concrete Encased Rebar Billets, also Aluminum or Steel Pipe Sections. D-2. Equalizing Peg Holes, both sides, for Peg Insertion.
E. Front View of a Pre-fabricated Housing Construction Method for Constructing Standard Economy Types to Mansion Custom Construction Including Modifying any of the Component's Length, Width, Height, Thickness, to Produce Custom Housing Construction Affects such as; Arches, Concrete Decorator Bands, Front Porch Enclosures and Complex Roof Designs including Dormers, Multi-Hip or Gable Complex Constructions, Attached and Semi-attached Guest Houses, Pooled Court Yards, Pier Home Construction, etc.
F. Intersection of Two Main Sections showing a Section-to-Section Leveling Method. F-1. Angled Peg or Peg Shaft of Various Construction including No. 4 and Larger Rebar, both sides for Peg Insertion, also Concrete Encased Rebar Billets, also Aluminum or Steel Pipe Sections. F-2. Equalizing Angled Male and Female Precast Connection Holes and Peg Centers of No. 4 and Larger Rebar.
G. End View Main Flooring Panel with Built-In Beams on Both Sides, Rebar and/or Steel Wire Reinforced, 4′ to 4′ 6″ Wide or 8′ to 9′ Wide by up to 48′ plus Long by 4″ to 12″ Thick, 3″ Wide Minimum Ledge. G-1. Cutaway View of Full Size Flooring Panel having two edge sections that extend below the main portion of the panel to form a built-in beam type support for spanning longer distances, exterior side surfaces may contain embedded exterior decorative finishes as shown in
H. Cutaway View of Full Size Flooring Panel having two edge sections that extend below the main portion of the panel to form a built-in beam type support for spanning longer distances, exterior side surfaces may contain embedded exterior decorative finishes as shown in
I. End View Main Flooring Panel Concrete Composite Round Hollow Core Lightening Cavity Integrated Factory Precast All-in-One Panel Construction with radius ledges, 3″ wide. I-1. End View Main Flooring Panel with Round Hollow Core Lightening Cavities with squared off edges, with Styrofoam Block, Styrofoam Bead or Fiberglass Core Insulation Filling. I-2. Individual Round Hollow Core Cavity with or without Styrofoam Insulation Beads for manufactured billets that are inserted after precast manufacture.
J. End View Main Flooring Panel Filled Core with squared off edges, 3″ Minimum Wide Ledges. J-1. End View Main Flooring Panel Filled Core with squared off edges. J-2. Mixture of Concrete and/or OSB Composite Formulas including Insulating Aggregates including Pumice, Stone, Vermiculite or other Stone Based Minable Insulators, or Styrofoam Beads (⅛″ to ¾″), specific strengths and ingredient mixtures to be determined by chemist and/or engineering study.
B. Side View of Long Span Floor Truss to 48′ Long or Longer, 4′ to 4′6″ or 8′ to 9′ O.C. Concrete Composite Factory Pre-cast All-in-One Construction with Embedded Cables, Wires, or Re-bars, as shown in
C. Top View of Roof Panels for Entire Building Concrete Composite Integrated Factory Pre-cast All-in-One Panel Construction, Molded Sectional Styrofoam Insulated or Round Lightening Cavity Type Construction Styrofoam Insulated, 9′ Wide×12′ to 48′ Long. C-1. Rolled Roofing Product as Shown in
D. Front View of Footer and Panel Foundation Construction, D-1 Side View of Roof Panels, in place two places as shown in
E. End View of Floor Support I-Beam to 48′ Plus Length, 4′ to 4′ 6″ O.C. or 8′ to 9′ O.C., Concrete Composite Factory Pre-cast All-in-One Construction as shown in
F. Front View with Cutaway Section of a Foundation Stem Wall or Basement Wall Composite Concrete Construction, 1′ to 8′ High×12′ to 48′ Long or Longer in Multiple Sections as shown in
G. Monolithic Poured Slab and Precast Footer, Basement, or First Story, Wall Intersection Connection Area without built-in footer. G-1. Concrete Fastening Devices Imbedded or Screw-In Type as shown in
H. Side View of an Intersection of an I-Beam with a custom molded band board and beam molded combination configured building structural member shown as items E and I-2. H-1. Channel Shaped Beam with Molded in Band Board for use with floor sectional slabs shown as items J, K, and L. H-2. Side View of I-Beam, minimum 3″ wide for double 3″ ledge set or flat for full floor panel construction.
I. End View of an I-Beam Floor, Truss, and Panel, System. I-1. Channel Shaped Beam with Molded in Band Board for use with floor sectional slabs shown as items J, K, and L. I-2. End View of an I-Beam 4′ to 4′ 6″ or 8′ to 9′ O.C. with 4′ 6″ shown with thin slab, item I-3. I-3. 4′ to 4′ 6″ Thin Slab, 5″ to 8″ Thick, shown as items J, K, L, or
J. End View Main Flooring Panel Rebar and/or Steel Wire Reinforced, 4′ to 4′ 6″ Wide or 8′ to 9′ Wide by up to 48′ plus Long by 4″ to 12″ Thick, 3″ Wide Minimum Ledge.
K. End View Main Flooring Panel Concrete Composite Round Hollow Core Lightening Cavity Integrated Factory Precast All-in-One Panel Construction with radius ledges, 3″ wide. K-1. End View Main Flooring Panel with Round Hollow Core Lightening Cavities with squared off edges, with Styrofoam Block, Styrofoam Bead or Fiberglass Core Filling Insulation. K-2. Footer Slab Wall Connection Fastener as shown in
L. End View Main Flooring Panel with encased insulation, Styrofoam, Pumice, or Vermiculite. L-1. Cutaway View of Full Size Flooring Panel having two edge sections that extend below the main portion of the panel to form a built-in beam type support for spanning longer distances, exterior side surfaces may contain embedded exterior decorative finishes as shown in
B. Side View with Cutaway of a Stud Wall with Styrofoam Blocks in Place. B-1. Radius Corners Added for Strength and Radius Cornered Styrofoam Block to Allow the Radiuses to Form. B-2. Wall Lifting Holes for transitioning flat laying panels to vertical position using a sliding circular cable or nylon strap, 2 to 4 places along wall as necessary. B-3. Concrete Truss End with Two Truss to Wall Fasteners with Dual Purpose Molded Holes for vertical mold breaking and also permanent truss to wall fastening as shown in
C. Top View Cutaway of a Factory Pre-cast Concrete Composite Stud Wall. C-1. Various Exterior Textures as described in
D. Top View of an Injection or Vertical Poured Mold for Wall Assemblies, Six Sided Individually Molded or Two-in-One Sided Gang Molded for Factory Pre-cast or Site Built Wall Panels, Floor Panels, Ceiling Panels, Roof Panels, Foundation Panels, Foundation Footers, Pitched and Flat Trusses, Pilings, Beams, and Boards, Molds for all concrete composite components in this provisional filing are essentially the same as this injection mold or fill mold, Gang Mold shown in
E. Front View of a Two Story Concrete Composite Insulated Factory Pre-cast Residential or Small Commercial Construction. E-1. Side View of Floor Panel Concrete Composite One Piece Factory Pre-cast or OSB Improved Construction or a Combination of Both, Injection Molded Factory Built Crane Set Floor, with Styrofoam Block Filled Insulation Cavities, Panel Dimensions 8 to 9′ Wide×48′ Long or Longer in Multiple Pieces, 5″ to 9″ Thick, Poured or Molded as One Continuous Piece or Floor Joist Section. E-2. Fasteners Wall Floor Wall Combination.
F. Coarse ACME Thread Greased Pot Metals or Nylon Fastener Bolt for removal after molding and replacement with other coarse ACME thread fasteners such as
G. Coarse ACME Thread Fastener Removable, Greased Pot Metal or Steel Multi-Strand Reinforced Threaded Nylon with Looped Head for Wall Crane Lifting or Mold Break-Free. G-1. Concrete Recessed Styrofoam Block installed in mold before concrete or composite casting. G-2. Styrofoam Block installed in mold before concrete or composite casting allowing access for washer and coarse ACME thread nut removal shown on the bottom end of
H. Steel Threaded Rod Section, ¾″ to 1½″ in diameter, 6″ to 5′ in length, with washers and nuts or washer/nut all-in-one assembly, shown installed connecting a main floor panel section and two wall sections shown as item E-2. H-1. Manufactured Specific Size Styrofoam Block with corresponding nut/washer recess installed in mold previous to pouring for top nut access as shown in
I. Manufactured ACME Thread Hex Head Bolt with or without Built-In Washer, Metal, Nylon, or Rebar Reinforced High Strength Concrete. I-1. Molded Manufactured Plastic Concrete Excluding Mold Sleeve for Bolt with attached fasteners and flange. I-2. Plastic Sleeve to Mold Threaded Bolt through Fasteners, also usable in a metal or high strength precast concrete version with smooth interior sleeve or interior and exterior ACME threads.
J. Fully Threaded or Partially Threaded Concrete Imbedded Bolt for threaded rod section with nut/washer attached for permanent molded-in wall construction for use in walls, floors, and trusses, as a connection beam for other structural members for breaking apart or lifting side panel sections. J-1. Cast Metal Loop for crane hook insertion with nut and washer cast all-in-one and a threaded hole though the center to accept threaded rods, ¾″ to 1½″ in diameter. J-2. An Imbedded Bolt with bolt head and washer manufactured all-in-one for high pull strength breakage resistance. J-3. Factory Pre-Manufactured Styrofoam Block with holes for rod insertion and holes for fastener installation to mold previous to pouring. J-4. Connecting Nut in various size ¾″ to 1½″, bolt length double the width for connecting concrete imbedded bolts to other structural panels and components.
K. Pre-Bent Rebar imbedded in Manufactured Styrofoam Block with mold attaching bolt for use in separating molded sections and crane lifting and erection of panel sections as shown in
L. Cross Checked Rebar Section, No. 4 to No. 6, used in conjunction with molded or drilled holes, greased mold plugs shown as items F-2 and F-3 are inserted in main panel molds previous to pouring then after dried and assembly of structure component to component connections are made by removing the greased plug then inserting the rebar connecting the two components and pouring high strength concrete mixture for permanent high strength strong fastener bond.
B. Cedar Shake Shingle, Slate, or Stone, Textures.
C. Smooth Textures like Stucco or Skip Coat.
D. Bricks, Large and Small. D-1. Two 2′×8′ Manufactured Concrete Composite or OSB Panels.
E. Side View with Cutaway, Both Sides Removed, of a Stud Wall, Concrete Composite with Styrofoam Blocks in Place, 6″ to 12″ Wide×8′, 9′, or 10′ High, 48′ Plus Long, 1″ to 2″ thick concrete per side. E-1. Radius Corners Added for Strength and Radius Cornered Styrofoam Block to Allow the Radiuses to Form.
F. Top View with Top Plate Removed of a Stud Wall, Interior Wall Combination, Concrete Composite Molded, 6″ to 12″ Wide×8′, 9′, or 10′, High, 1″ to 2″ Thick Concrete per Side, up to 48′ Plus Long, with Exterior Panels Separate. F-1. Interior 4′×8′ Separated Wall Panel as shown in
G. Top View with Top Plate Removed of a Stud Wall, Exterior Wall Combination, Concrete Composite Molded, 6″ to 12″ Wide by 8′, 9′, or 10′, High, 1″ to 2″ Thick Concrete per Side, up to 48′ Plus Long, with Exterior Panels Separate, Integrated Factory Precast, Injection Molded, Pour Molded Textures or Stamped Wet Concrete Textures. G-1. Exterior Poured Concrete or Pressed OSB Structural Member and Exterior Wall with Exterior Textures Poured then Stamped or Molded All-in-One with Exterior Wall as shown in
H. Top View of Wall Assembly Wood, Metal, or Concrete or OSB Composite, Studs with Top and Bottom Plates Removed, Assembled Parts Consisting of 4′×8′ Interior Panels, Exterior Panels, and 2″×4″×8′ or 9′ Studs as shown in
I. Side View of
J. Side View of
B. Textured Roofing Designs Heights of ¼″ to 1½″ Imbedded during Injection Molding or Imprint Molding of One Piece Flat Roof Panel, or Integrated and Molded by Pouring into Textured Surface Vertical Ganged Molds as shown in
C. Side View of Roof Panel shown in
D. Fit Together Roofing Tile Sections Constructed of Concrete Composites and Installed on Plywood Roofs, Two Halves Fitted Together as Shown in
E. Overlapping 4′×4′ Sections of Interlocking Imitation Shingles with Single Shingles installed to join the sections together as described
F. Side View of Rolls of Asphalt Roof Shingle Caps, Standard and Rustic Three Tab, Pre-cut Factory Constructed Overlapping in Attached Rows, F-1 Top View of
G. Side View of Roofing Shingles Constructed of Reinforced Concrete Composites Factory Injection Molded or Pour Molded Pre-cast Installed on Plywood Roofs, with Imitation Shingle Textures such as; Dimensional Rustic, Cedar Shake, Tile, Slate, etc., with Pre-Formed Nail Holes located in the same recommended locations as present asphalt shingles as shown in
H. End View of Roof or Ceiling Panel as shown in
H-2. Fiberglass Insulation Installed in Mold Voids after Injection Molded. H-3. Ceiling Textures Finishes Injection Molded Textures or On-Site Installed, Concrete Mesh Reinforcement Wire designated by Individual Dots in All End View Drawings, with underside fastener attached panel.
I. End View of Roof Panel for use with or without trusses to Set on Top of the Trusses in this version and without trusses in the version shown as item I-1. I-1. Cutaway View of Full Size Flooring Panel for use with Flat or Vaulted Ceilings or Roofs having two edge sections that extend below the main portion of the panel to form a built-in beam type support for spanning longer distances, exterior side surfaces may contain embedded exterior decorative trim and end finishes. I-2. Extended length beam support for increased clear span for use in panels shown as items I-2 and V. I-3. Styrofoam or Fiberglass Insulation, 4″ to 12″ Thick by approx. 1′6″ to 2′ or 3′6″ to 4′ Wide by 48′ Long or Longer Sections, or Manufactured Panels made of light stone composite such as pumice or vermiculite with or without Styrofoam bead mixture.
J. End View of Asphalt Rolled Roofing with Imitation Shingle Textures such as; Dimensional Rustic, Cedar Shake, Tile, Slate, etc., 2′ to 20′ Wide, Rolls applied on Plywood Pitched Residential or Small Commercial Roofs, 300 lb. per sq. ft. min. weight, Roller or Spray Applied Adhesive Attachment Methods, Adhesive Comprised of Plasticized Asphalt Emulsification or other Compositions.
K. Concrete Composite Pitch Roof Truss 9 ft. O.C., 3″ to 6″ Wide or Two Places at the end of structure in the functional main I-beam version shown as items S-3 and O, Various Configurations as shown in
L. End View of Roof or Ceiling Panel for use with Trusses with Extra Thick Insulation with or without Various Roof Surface Textures including
M. End View of Roof Panel for use without Trusses for Flat or Vaulted Ceilings or Roofs with or without Various Roof Surface Textures including
N. Top View of Individual Roofing Shingle Constructed of Concrete Composites Factory Injection Molded or Pour Molded Pre-cast Installed on Plywood Roofs. N-1. 4 Pre-Formed Nail Holes located in the same recommended location as present asphalt shingles. N-2. Asphalt Seal Down Strip with Plastic Pull Tabs.
O. Vaulted Ceiling Decorative Finished Pitched Roof Main I-Beam with molded-in main panel rest top section. O-1. Fasteners Rebar or Cast Pot Metal Bolt Roof Panels to I-Beam as shown in
P. Top View of a Full Single Shingle to be constructed of Concrete Composite or Asphalt for Splicing Panel Sections as shown in
Q. Top View of Asphalt or Concrete Composite Roofing Individual Pre-bent Ridge Caps with Textures such as; Dimensional Rustic, Cedar Shake, Tile, Slate, etc.
R. Top View of Elongated Half Section of Single Shingle for use in forming Roof Drip Edges as shown in
S. Molded Fastener Holes for Main Beam Vaulted Ceiling Fastener use, 2′ O.C. shown as item O-1. S-1. Vaulted Ceiling Lower Bolt Long Length Fasteners through Panel Beam and Panel as shown in
T. Plastic Sleeve Formed Holes, Two Places for Aligning Panel Height and Width as shown in item C-6. T-1. Panel to Panel Leveling and Connection Method using round solid rebar or steel pipe section or concrete and inserted rebar billet or poured rebar billet as shown and described in
A. Concrete Composite Truss 9 ft. O.C. as described for
B. Square Concrete Pilings up to 48′ Long, 12″×12″ to 24″×24″, with a minimum of 4 Galvanized Re-bar.
C. Side View of Floor Truss 9 ft. O.C. Concrete Composite Factory Pre-cast All-in-One Construction with Embedded Cables, 10″ to 3′×12 to 48′, Poured or Blow Molded Construction.
D. Ground Level or Beach Sand.
E. Radical Slope or Land Slide Danger Lot in Mountainous View Real Estate Areas.
F. Augured Crane Packed Small and Large Stone Gravel Footer.
G. End View of Concrete Composite Piling with Concrete Reinforcing Re-bars, Four 4 Places.
H. Side View of a 0.25″ to 0.5″ Thick, 24″ to 48″ Long, Galvanized Steel Square or Round Sleeve Piling Coupling, by 12″ to 24″ Width used in conjunction with up to 48′ Long Concrete Composite Pilings for Deep Augured Footing Installation.
I. Square Driven Pointed Concrete Pilings extends below Soil Level up to 48′ with Gravel Footer Installed at the Bottom of the Piling as described in
*The drawings contained in
A. Stud or Beam with Lightening Holes.
B. Material Conserving Beam Lightening Holes, ⅓ of beam volume max., molded or cut, also to accommodate plumbing, wiring, or gas piping.
C. Thin Configuration I-Beam made from pressed or molded high strength resins, polymers, glues, cement, sand, limestone, wood splinters and/or OSB.
D. Steel Galvanized or Stainless Steel Cross Checked Solid Wire or Reinforcing Bars.
E. Thin I-Beam or Lightened Stud.
F. Standard Stud or Dimensional Building Member.
G. Thick Version Structural Building Member, lower quality strength materials.
H. Thick Configuration I-Beam.
I. Nylon Coated Cross Checked Wire or Reinforcing Bars.
J. Thick Configuration Structural Building Member.
K. Thick Version Structural Building Member, lower quality strength materials.
L. Thick Version Structural Building Member, lower quality strength materials.
B., C., D., and E. Thin Type Full I-Beam or H-Beam Configuration for Shorter Spans or when using Higher Strength Materials such as Concrete Composites used for House Piers, Composed of Concrete Composite, Organized Strand Board, or a Combination of Organized Strand Board and Concrete Composite, the descriptions of items F through I are identical to those in items B through E.
F. I-Beam for Longer Spans or for Weaker Materials such as Standard Organized Strand Board, Thick Construction as shown in items F, G, H, and I, for Longer Spans and Weaker Density. Materials such as; OSB.
G. Partial I-Beam, Reduced Material Usage as Opposed to Rectangle Organized Strand Boards or Concrete Composite Strand Boards.
H. Solid Board, Rectangle Organized Strand Boards or Concrete Composite Strand Boards or Combination Boards using Both Materials.
I. Organized Strand Board or Concrete Composition or Combination with Reinforcing Cables Treated Coated Wood Joist Band Boards and Center Main Beam Boards 1½″ or 3″ wide×8″, 10″, and 12″, with or without Weather Proofing Treatments and Coatings as Described in Provisional Patent Application No. 61120582.
J. Roof Truss, Howe, Fink, or other Truss Configurations, Residential or Commercial, Organized Strand Board and Concrete Composite Combination or Concrete Composition with Various Reinforcement Methods described in items I and M. with Enlarged Joist Intersection Areas for Strength as shown with Identical Material Composition.
K. 4′×8′ Sheet Goods of Oriented Strand Board with Improved Exterior Grade Glue Construction and/or the Addition of Epoxy Resin Composition for use in Floors, Ceilings, and Siding, 24″ on Center ⅞″ to 1¼″ Thickness. Multi-Material Coated, as describe in Claims, All Four Edges and Both Sides for Water Resistance and Protection. Also created is Concrete Composite Sheet Goods and Concrete Composite and Organized Strand Board 4 ft. by 8 ft. Building Panels. Also the use of Fiberglass Nylon and/or Plastic Sheets, Strips, or Strands for Exterior or Interior Reinforcement in these and other Products Listed in this Patent
I. Re-enforcement Multi-Strand Twisted Cables or Solid Single Strand Cross Checked Wire or Solid Cross Checked Re-Bars, Stainless Steel Nylon Cross Checked or Galvanized Coated, Large and Small depending on Beam Dimensions, Loads, and Material Composition and in Numbers from 0 to 20 per Beam.
M. Nylon Cables, Solid or Stranded, or Nylon Molded Cross Checked Coated Steel Cable or Wire.
N. Flat Truss or Main Beam Truss Configurations, Solid Composite Material Centered Beam or Vacant Space as shown, Residential or Commercial, Organized Strand Board and Concrete Composite Combination or Concrete Composition with Various Reinforcement Methods describe in l. and m. with Enlarged Joist Intersection Areas for Strength as shown with Identical Material Composition
O. Improved Strength Molded Truss Intersections
*All sheds, cabinets, furniture, windows, and doors, described in
B. 6 Piece Construction Pre-Cast or Molded Sheds, Flat Roofed Commercial Type.
C. Sheds of Various Sizes from 9 ft. 3 in. W×4 ft. L by 4 ft. W to 12 ft. L by 24 ft. W and having various Siding Textures as described in
D. Sheds of Various Sizes from 9 ft. 3 in. W×4 ft. L by 4 ft. W to 12 ft. L by 24 ft. W and having various Siding Textures as described in
E. Three Piece Poured Composite Concrete Shed Consisting of Two Poured Composite Opening Door Pieces and 1 Main Poured Pre-Cast Concrete Composite, various lengths, widths, and heights, having various Siding Textures as described in
B. Shed Side Panel with molded indented squares shown, also moldable in a variety of configurations, such as; Cedar Shake, Boarded Batten, Reverse Boarded Batten, Lap Board, Stucco, T 111, made to match the siding material on the house for esthetic and code enforcement acceptance.
C. One Piece Molded Roof, OSB, Concrete Composite, or a Combination of Materials with or without Exterior Coatings.
D. Four Shed Side Walls shown in place around a fork lift able shed floor, 6 in. plus thick
E. Four Fork Lift Holes, two from each direction, completely through the floor section of the Shed, minimum 2″ width and minimum total floor width of 6 inches.
F. One Piece Molded Shed Floor, Solid Top 2″ Layer shown.
G. Two Slots for Forklift Forks.
H. 2″ Wide Honeycomb Grid, bottom 4 inches of the Shed Floor for the purpose of material conservation lightening
I. Entertainment Center constructed from factory injection molded chip board composite materials, also conceived is the invention of concrete composite tables, chairs, dressers, night stands, chest of drawers, coffee tales, end tables, cabinets, office furniture, dining room furniture, china cabinets, outdoor storage cabinets, garage storage cabinets, gun cabinets, security storage cabinets, safes, indoor and outdoor patio furniture and benches.
J. Manufactured Kitchen Cabinets and Counter Tops made of Concrete Composites or Chip Board Composite Construction, Upper and Lower Cabinets with Counter Top Built-In Back Splash 4″ High.
K. Garage Door constructed of 2″ Wide made of Concrete Composites or Chip Board Composites Construction for Hurricane Resistance.
L. Double Entrance Doors for Residential or Commercial made of Concrete Composites or Chip Board Composite Materials. Also Interior Residential, Solid Core Molded Composite Doors
M. Residential and Commercial Windows with Concrete Composite or Chip Board Composite Frames and Casements
N. Skid Type 1, attached to shed or container or independent construction, 4′×4′×6″ skid for Sheds or Containers constructed of Concrete Composites, Steel, or Plastic. N-1. Nine Weight Bearing Foundation Piers, One on Each of Four Corners, One at Each of Four Skid Side Centers, and One in the Exact Center of the Skid.
O. Skid Type 2 (Attached to Shed or Container or Independent Construction): 4 ft. by 4 ft. by 6 in. Skid for Sheds or Containers constructed of Concrete Composites, Steel, or Plastic.
A. Load Positioning Carriage Double Wheeled Cable Operated.
B. Crane Hook and Pulley Assembly.
C. Crane Boom Extension/Contraction Beginning.
D. Crane Boom Height Increasing and Decreasing Power Cylinder.
E. Telescopic Crane Boom Base Extension/Contraction Start Point.
F. Dual Base Plate for 180 Degree Crane Rotation.
G. Tethered Control for Hydraulic and Electrical Motor Operation.
H-1. Ground Pad Equipment Stabilizer (Hydraulically or Manually Operated) Partially Swung Out, Side View shown in Item H-7.
H-2. Ground Pad and Stabilizer Arm (Hydraulically or Manually Operated) Shown in the Retracted Position for Transportation.
H-3. Ground Pad and Stabilizer Arm Assembly shown in Fully Extended 45 Degree Angled Position, Hydraulically shown as Item H-5 or Manually Operated shown as Item H-6.
H-4. Crane Tower Assembly Top View as shown in Side View of Item O.
H-5. Detached Hydraulic Crane Stabilizer Base Swing Arm showing an Exterior Rectangular Square Tubing Covering as shown as Item H-7 and an Internal Hydraulic Power Cylinder for Automatic Operation.
H-6. Detached Crane Stabilizer Base Swing Arm showing an Exterior Rectangular Square Tubing Covering as shown as Item H-7, Drilled Pin Holes with Drilled Cross Pin for Extension and Contraction of Stabilizer.
H-7. Ground Pad and Stabilizer Arm Side View, Square Tubing Encased Power Cylinder attached to H-8.
H-8. Rectangular Steel Tube with Encased Power Cylinder as shown as Item H-5
H-9. Safety Bolt Anti-Movement with Drilled Cross Hole for Cotter Pin Insertion, Cable attached for Loss Prevention.
I. Hinge Pivot Pin also located at Both Ends of Item D.
J. Cable Spooler Double Mounted Side by Side and Motor for Crane Boom Lateral Movement.
K. Fixed or Extendable Stationary Counter Weight various Lengths, Widths, or Heights. K-1. ‘T’ Shaped Counter Weight Assembly, Extendable or Stationary
L. Flat Bed Semi Trailer Loaded with Concrete Molds as shown in
M. Crane Base permanently attached to Semi Trailer Frame. M-1. Crane Base Mounted under Semi Trailer attached to Crane Tower on the Left Side Drawing with Four Extending Stabilizers.
N. Semi Tractor Trailer Ball and Hitch Plate.
O. Frame Telescoping Optional Bracing as Needed.
P. Front View Crane Telescoping Trailer Mounted Bracing.
A. Eleven Section Multi-Cavity Molds, Concrete Composite, Multiple Ganged Pour Molds for Various Types of Concrete Components as shown in
B. End View of Mold Carrying Semi Trailer shown with Front and Rear Panel as shown in
C. Four Piece Individual Concrete Composite Component Mold with Concrete Component Inside. C-1. Individual Mold Top and Bottom for Factory or Job Site Construction and Pouring
D. End View of Mold Carrying Semi Trailer with Front and Rear Mold Plates Removed. D-1. Concrete Composite Single Component detached from Multi-Cavity Molds.
D-2. Coarse ACME Threaded Fastener Bolt for Wall Crane Lifting or Mold Break-Free with molded-in or cast-in loop made from materials such as cast pot metals or nylon or high strength looped rebar reinforced concrete as shown in
E. Factory Pre-Cast Stacked Concrete Composite Components 8′ to 10′ High by 9′0″ Wide Maximum shown with 2″ Wide Square Tubing or Nylon Strap Mold Shipping Containment Banding. E-1. 4′×4′6″ Concrete or OSB Panels. E-2. Rebar inserted through pre-molded holes in each panel and every 10′ along the panel as shown in
F. Four Piece Factory Single Mold Concrete Component
G. Various Molded Panels for floors, wall, ceilings, roofs, footers, and beams, as shown in
A. Two Section Concrete Composite Modular Home Shown Assembled.
A-1. Fasteners Rebar or Cast Pot Metal Bolt Roof Ledge Set Roof Panel Slabs to I-Beam as shown in
B. Prefabricated Housing Half Section sitting on a Transportation Trailer. Also not shown are Footers or Stem Wall Footers constructed separately either Site Built Component Stem Wall System or Site Poured Footers with Site Poured Stem Walls or Component Factory Stem Walls as described in this Original Provisional Patent Application 61/157/328
C. Prefabricated Housing Half Section with Footers attached sitting on a Transportation Trailer
D. Side View of Roof Panel shown in item drawing, or Floor Panel , or Wall Panel, Ledge Set, Beam Set, Truss and Ledge Set, or Truss, Ledge, and Beam, Set, as shown in
E. Top View of Roof Panel shown in item drawing, or Floor Panel, or Wall Panel, Poured or Pressed One Piece Molded Full Length and Width for Concrete Composite or OSB Pressed or Molded Mobil Homes, 12′ to 16′ Wide or 24′ to 32′ as a Double Wide by 30′ to 80′ Long.
A. Semi Trailer showing Roof Trusses and Half Trusses as described in
B. Rail Car showing Floor Trusses, Side by Side Double Rows, as described in
C. Wide Forklift Slots for Inter Factory Cement Plant Yard Movement or Setting Up Interchanges between Semi Trailer, Railroad, or Ocean Cargo Conversion.
D. Temporary Wheels for Detached Semi Trailer
E. Tethered Crane Control Panel.
F. Railroad Crane Hitch Extension and Coupling.
G. Semi Trailer Crane Hitch Extension and Coupling.
A. Gantry Crane Telescoping Section with or without Secondary Internal Gantry Crane Section to Extend the Crane Length to 150′, Second and Third Square Ring of End View Item P.
B. Main Stationary Gantry Crane Section, Non-Telescoping, Largest Diameter Crane Section of End View Item P. B-1. Gantry Crane Section Partial expanded to show Gear and Track shown in Items Q, 6, and R.
C. Crane Operator Cab preferred Front Position. C-1. Crane Operator Cab Rear Configuration for Improved Truck Load Carrying Capacity.
D. Hydraulic Power Cylinder for Raising and Lowering Angled Crane Height working in conjunction with Pivot Point, Item O.
E. Cable Spoolers.
F. Gantry Crane Counter Weight Balance Crane Extension Section, Smallest Square Ring of End View Item P.
G. Counter Weight for Gantry Crane Extensions A and B.
H. Crane Supports with Pivot Pin Ends, Removable.
I. Operator Truck Cab, Square Tube X Design Reinforced, Same as Truck Frame, Welded together with Item U.
J. Crane Supports with Pivot Pin Ends, Removable, Opposite Direction Bracing as Item H.
K-1. Manual or Remote Controlled Tandem Slide by Electric Motor Rail and Gear Operated. Crane Stabilizer Pad and Telescoping Assembly, Four Places, 40′ Distance between all Pads as shown in
K-2. Manual or Remote Controlled Tandem Slide by Electric Motor Rail and Gear Operated Crane Stabilizer Pad and Telescoping Assembly, Four Places, 40′ Distance between all Pads as shown in
L. Pivot Plate 360 Degrees.
M-1. Crane Base Rear Sliding with Crane Attached.
M-2. Crane Base and Tower in Rear Position Partial Phantom View with Cut Line
M-3. Bi-Directional Slide Path Arrow showing path of Crane Tower Movement
N. Horizontal Crane Tower with Entire Top Removed including Telescoping Sections and Operator Cab.
O. Pivot Point Circular Pin for Main Crane Boom.
P. End View of Retracted Telescoping Crane Boom Sections including Counter Balance Boom or End View Retracted Telescoping Crane Height Extending/Lowering Tower, 3 or 4 Sections up to 36′, Crane Lengths from 50′ to 75′ per Section
Q-1. Gear and Track for Secondary Extension Crane Section as shown as Items Q-6 and R
Q-2. Gear and Track for Counter Weight Extension Crane Section as shown as Items Q-6 and R
Q-3. Gear and Track for Crane Height Extending/Lowering Tower as shown as Items Q-6 and R
Q-4. Gear and Track for Rear Sliding Tower Base with attached Telescoping Crane Tower
Q-5. Gear and Track for Third Extension Crane Section as shown as Items Q-6 and R
Q-6. Electric Motor Driven Gear, 5 Places as shown in Items Q-1 through Q-5
R. Gear Track Extending the Length of each Crane Tower Section
S. Crane Height Extending/Lowering Telescoping Tower Sections as shown in Item P
T. Square and Rectangular Tube Steel Welded Truck Frame, 50′ to 100′ Long depending on Road Regulations
U. Crane Rest and Cargo Stop
U-1. Rear View Crane Rest and Cargo Stop welded to Reinforced Cab Frame, Item I
A. Semi Tractor Operator Cab and Crane Operation Cab with High Visibility Glass Top and Rear Window. A-1. Semi Tractor Operator Seat in the Crane Operating Position. A-2. Semi Tractor Operator Seat in the Tractor Trailer Driver's Position.
B. Telescoping Arm Crane attachment Frame attached to Truck Frame.
C-1. Cargo Stop Plate (Removable) and/or Mold End Plate for Multi-Cavity Concrete Component End Plate.
C-2. Cargo Stop Plate Crane Rest Combination and/or Mold End Plate for Multi-Cavity Concrete Component End Plate.
C-3. Semi Trailer End Plate (Crane Rest).
C-4. Multi-Cavity Concrete Molds or Other Cargo including everything carried by Truck.
D. Elevating Boom Angle, Telescoping Gantry Crane Boom (360 Degree Rotational Pivoting).
E. Remote Controlled Crane Control Panel, Switchable Mode from Cab Operator to Remote Ground Operator.
A. Concrete Composite Trusses and Truss Half Sections with or without Molds attached, 6″ to 12″ Wide per Truss.
B. Rail Flat Car with Horizontally Stacked Concrete Composite Molds, Molded Products, or Molds with Molded Products inside the Molds.
C. Ocean Cargo Enclosed Shipping Container with Horizontally Stacked Concrete Composite Molds, Molded Products, or Molds with Molded Products inside the Molds.
A. Rolled roof shingles, carpet, or other loads.
B. Center rod for lifting rolls of materials.
C. Building pitched roof.
D. Stationary arm with a 360 degree rotating pivot as shown in
E. Stationary arm with or without hydraulic cylinders as shown in
F. Pivoting Joint with external ring attachment areas. F-1 Electric motor with internal or external reduction gears and geared sprocket mounted on the motor shaft for 360 degree rotational crane arm operation.
G. 360 degree rotating plate pivoting sectional arm joint gear, remote controlled electric motor activated, located three places along extended crane arm, as shown in
H. Stationary arm with a 360 degree rotating pivot as shown in
I. Side view of a rounded edges square tube precision hydraulic power cylinder and crane arm combination showing piston rod extended out of a two stage power cylinder for use in locations such as items H, C, or K, crane arm sections.
I-1. Piston body packing's and milled grooves of square hydraulic cylinder and crane arm combination.
I-2. Piston cylinder packing's and milled grooves for rounded edges of the precision square tube power cylinder.
I-3. Square power cylinder piston with rounded edges shown in full extended position connected to a piston rod and crane arm combination, item I.
I-4. Power cylinder stage separation line for single or double stage power cylinder shown along crane arms in seven places.
J. End view of a crane arm section with a rounded square tube power cylinder and crane boom combination inside and a square exterior and a two stage power cylinder interior with hydraulic oil filled interior.
K. Power cylinder, single or double stage, one each crane section arm.
L. Pin pivoting joint.
M. Base stationary crane arm.
N. Side view of extra wide rolls of rolled roofing, 6′ to 30′.
O. Remote control for crane operation including motors and hydraulic cylinder operation.
P. Rolls of simulated shake shingles.
Q. Standard rolls of rolled roofing, carpet, linoleum, etc.
R. Truck cab.
S. Side cutaway view of a gear ring as shown in items f and g, attached to item T.
T. Two piece 360 degree circular rotating crane arm joint bolted to gear ring, item S.
A. Electric chain saw motor and gears attachment for multi-sectional hydraulic crane as shown in
B. Blade and chain of electric chain saw assembly.
C. Tree limb or branch.
D. Stationary arm with a 360 degree rotating pivot as shown in
E. Stationary arm with or without hydraulic cylinders as shown in
F. Pivoting Joint with external ring attachment areas. F-1. Electric motor with internal or external reduction gears and geared sprocket mounted on the motor shaft for 360 degree rotational crane arm operation.
G. 360 degree rotating plate pivoting sectional arm joint gear, remote controlled electric motor activated, located in four places along extended crane arm, as shown in
H. Stationary arm with a 360 degree rotating pivot as shown in
I. Side view of a rounded edges square tube precision hydraulic power cylinder and crane arm combination showing piston rod extended out of a two stage power cylinder for use in locations such as items H, C, or K, crane arm sections.
I-1. Piston body packing's and milled grooves of square hydraulic cylinder and crane arm combination.
I-2. Piston cylinder packing's and milled grooves for rounded edges of the precision square tube power cylinder.
I-3. Square power cylinder piston with rounded edges shown in full extended position connected to a piston rod and crane arm combination, item I.
I-4. Power cylinder stage separation line for single or double stage power cylinder shown along crane arms in seven places.
J. End view of a crane arm section with a rounded square tube power cylinder inside and a square exterior and a two stage power cylinder interior.
K. Power cylinder, single or double stage, one each crane section arm.
L. Pin pivoting joint.
M. Base stationary crane arm.
N. Limb claw, single piece, lower jaw with teeth, gear operated inside item Q, single jaw passes through center top jaw for pinching action in conjunction with leverage pivot bolt, item N-2.
N-1. Limb claw, double piece, top jaw with teeth, gear operated inside item Q.
N-2. Leverage pivot point bolt through upper and lower jaws for electric motor clamping leverage pressure.
O. Remote control for crane operation including motors and hydraulic cylinder operation.
P. Electric spray motor for painting, corded with electric power and liquid paint feed tube from ground location, attaches in the same position as items A and B, chain saw.
Q. Limb claw and gear box for crane, attaches in the same position as items A and B, chain saw.
R. Truck cab.
S. Side cutaway view of a gear ring as shown in items F and G, attached to item T.
T. Two piece 360 degree circular rotating crane arm joint bolted to gear ring, item S.
U. Spray paint nozzle
V. All terrain vehicle for line men common bucket lift crane or multi-purpose difficult delivery chain saw and claw or painting remote controlled single or double arm crane with four hydraulically extending stabilizers as shown in
V-1. Crane Mast, Single or Double for Chain Saw or Chain Saw and Claw
V-2. All terrain nobby tires, four places.
V-3. Operator and hydraulic controls.
The new building construction system is factory built then shipped by semi flat bed and tractor or boxed semi trailer. The components are stacked up and laid flat to accommodate maximum loading. The 9 ft. wide system of molded concrete composite trusses and insulated panels, for floors, walls, ceilings, and foundations, formed together to create a crane quick erected house or small commercial building and is designed around the maximum width allowable for standard road transportation. The new system incorporates material improvements and new product creations and usages. The new housing system involves the use of potentially three new materials for the construction of all components except where moisture would be a problem with the wood composition. The first one is concrete composites comprised of Type M Cement with improved epoxies and resins, sand, 6A to 24A limestone, and fiberglass reinforcement strand, Styrofoam beads can also be added to improve insulating ability. The second material is Oriented Strand Board improved with epoxies and resins and also the use of splintered, chipped, or shaved wood, and sawdust, compression molded to form the components of the building. The third product is a combination of the two. The new roofing materials include quick install rolls in asphalt products, panel sections and concrete composites in panel sections, individual shingles, and all-in-one roof panel structural members and sheeting combinations. Also included is a new concrete composite deep piling residential and small commercial construction method with piling splicing. Also, a difficult delivery rolled roof remote controlled crane truck mounted. The new system involves home and light commercial building products including trusses, beams, and sheet goods, for new building construction. The system also includes new construction materials for doors, windows, and cabinets, and household furnishings. The system also includes new materials and methods for the construction of sheds. Materials involved the construction of the sheds can also be used as a pouring material for the construction of poured wall homes and tilt up residential construction. The new prefab housing uses a choice of 3 new types of materials depending on economics and availability of the geographic area to construct homes. The system incorporates a combination of new and existing concepts including factory pre-formed stem wall and floor sections, trusses, and roof and ceiling sections, also tilt up slab constructed wall sections are shown for standard or large custom homes and small commercial construction. The new concrete OSB composite sheds and small containers in one piece, three piece, and six piece, versions, factory molded pre-cast will allow for reduced non-existent assembly time and facilitate reduced storage and transportation space for either new or disassembled small containers and sheds. Also, a chain saw and claw remote controlled single or double arm crane truck mounted. The new building construction system contains a new crane type that combines the advantages of gantry with telescoping sections and vertical boom angling and long distances traversing with improved portability ease. The crane swivels 360 Degrees and has a ‘T’ shaped or square shaped retractable/extendable counter weight. The three or four sectional telescoping mast has a hydraulic cylinder to raise or lower the boom angle. The sectional boom and mast have electric motor driven gears and geared rail for extending and contracting sections. The crane is controlled by an attached tethered control panel, or by a dual controls truck cab, or by a wireless remote. In the long frame truck version, the retracted crane slides to the rear of the truck in order to facilitate full cargo loading capabilities of the vehicle. Tandem slide by electric motor rail and gear operated stabilizer pads and rear position changing crane operator cab also help facilitate full cargo loading. The crane lower has 4 swing-out hydraulically operated stabilizer arms with hydraulically operated horizontal foot pads. Ganged together concrete molds that are massed produced by pouring all at once with removable full top, side, bottom, and end, plates, for various concrete composite products that are factory produced or concrete ready mixed yard produced and transported by rail car, truck, cargo container, or semi trailer. Then crane hoisted into position on the job site. Assembled factory housing half or one third house width sections transported and job site crane set with or without interlocking trusses and concrete footers. Concrete Composite Mixtures and Existing Materials in the Original Filing will be updated to include the use of Volcanic Pumice Aggregates and Crushed Volcanic Aggregates.
Purpose or Usefulness
The new crawl space construction method will eliminate the necessity of large volumes of fill sand being dump trucked to individual home sites instead of the present fill sand and concrete monolithic poured slab and footer methods.
The new system will reduce construction cost by mass production of factory built components.
The new system will reduce start to finish construction time, basic erection occurs in one day.
The new system will reduce construction cost by reduced labor cost allowing for more economical cost to consumers.
The new system will allow more families to qualify for home loans because of the reduced cost of construction and improved ability to keep up with their payments.
The new system will have improved hurricane and tornado wind resistance as opposed to wood frame construction methods.
The new system will have improved termite and ant damage resistance as opposed to wood construction.
The new system in the concrete version will improved fire resistance to reduce the loss of human life and structure.
The new concrete roof system will eliminate the need to replace asphalt shingle roofs.
The new land slide resistant construction will eliminate custom homes from being swept down hillsides.
The new hurricane resistant construction will eliminate custom homes from being undermined in the event of hurricane shifted sand.
The new pre-cast footer and slab construction allows construction in remote areas where ready mix concrete delivery is unavailable.
The new concrete composite building construction system will eliminate the cutting of live trees that produce oxygen and help retain soil moisture.
The new concrete composite building construction system will allow economical construction in areas where there is no lumber resource available.
The new system will reduce carbon emissions and wasted fuel from construction traffic associate with the job site and provide long term employment at the factories with reduced commuting distances for employees.
The new lumber products described in this patent will further advance building construction methods resulting in reduced initial costs of the new materials as compared with existing materials.
The concrete composite construction will result in improved building weight or hurricane and wind resistance.
The new building products, concrete composites will reduce the long term demand for lumber therefore allowing for fewer trees to be cut, allowing more oxygen for humans to breathe and to create a more natural earth environment (Green Friendly).
The new building products will help to utilize presently unusable for construction wood that is normally wasted by leaving it lay after being cut or dying of various causes and not being harvested for lumber production because of too small of a diameter or non-straight or low quality species or diseased.
The new product will help to save the rain forest from being cut down by reducing the demand for rain forest lumber products. Dwindling wood supplies combined with increased demand for housing as the population grows will likely dictate the use of this product now or in the future.
The system will also help to reduce fire hazard associated with solid all wood product building materials leading to a reduction of deaths, injuries, and related property damage. Consumers will also be rewarded with reduced insurance premiums from insurance companies.
The new construction materials will help to allow economical single family construction in areas where lumber resources are scarce or non-existent like desert and scrub brush areas.
The new concrete composite sheds will reduce manufacturing labor cost and result in consumer savings at the retail level. Ease of construction in the multiple piece versions of the sheds will allow for easy flat storage and shipping and in the 1 piece version will allow strength, durability, and weight, to resist hurricanes and winds associate with interstate transportation. The concrete version will be rot resistant resulting in improved longevity.
The new housing system is superior to anything existing at the present therefore it constitutes improvement on the existing as all the products contained in this filing also do and will become the preferred consumer product in the areas of low price, durability, and transportability.
Number | Date | Country | |
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61157328 | Mar 2009 | US |