This invention relates generally to the field of building terminal fan coil units (FCU), transport refrigeration systems, and methods of operating the same.
Building terminal fan coil units can be used in buildings to control thermal comfort (e.g., temperature and humidity) and air quality. Building terminal fan coil units can be mounted on or above a ceiling, on or in the wall, or on or below the floor of a room. The related art removal of airborne indoor contaminants, which include particles, gases, and biologicals, is limited because of hardware size limitations and fan pressure constraints. Related art building terminal fan coil units provide only limited particle removal capabilities and no gases and biological removal attributes.
Perishable items must be maintained within a temperature range to reduce or prevent, depending on the items, spoilage, or conversely damage from freezing during transport. A transport refrigeration unit is used to maintain proper conditions within a transport cargo space. The transport refrigeration unit can regulate conditioned air delivery by the transport refrigeration unit to a container or the transport cargo space. Further, the presence of harmful gases or biologicals should be reduced or eliminated within the refrigerated storage area. For gases, related art transportation refrigeration units can use outdoor air ventilation to reduce gas concentration levels through dilution.
In view of the background, it is an object of the application to provide building terminal fan coil units and methods for same.
Another object of the application is to provide a building terminal fan coil unit and methods for same that incorporate an integrated airborne particle and gas removal capability into the FCU design.
One embodiment of a building terminal fan coil unit according to the application can include a formaldehyde gas removal filter as an integral component of the FCU.
In view of the background, it is an object of the application to provide a transport refrigeration system, transport refrigeration unit, and methods of operating same that can maintain cargo quality or environment by selectively controlling transport refrigeration system components.
One embodiment according to the application can include an ethylene filter for a transport refrigeration system. The ethylene filter can be selectively mounted in the transport refrigeration system. The ethylene filter can be an integral component of the transport refrigeration unit.
One embodiment according to the application can include a control module for a transport refrigeration system for controlling the transport refrigeration system to regulate airflow, for example, of air conditioned by the transport refrigeration system, so that a portion of the airflow can pass through the ethylene filter.
One embodiment of a transport refrigeration system according to the application can include a sensing and a control module to control the portion of airflow passing through the ethylene filter and/or ventilation airflow to regulate the concentration of ethylene gas inside the refrigerated space.
In an aspect of the invention, a building terminal fan coil unit can include an airflow inlet opening and a airflow outlet opening and a fan disposed in the enclosure, and operable to cause air to flow into the airflow inlet opening and out of the airflow outlet opening, a heat exchanger positioned inside the enclosure so that the airflow will pass therethrough; and an integrated gas removal filter positioned so that the airflow will pass therethrough, said filter operable to provide a physical material removal capability and a formaldehyde gas removal capability with one percent (1%) or more formaldehyde gas removal by filter media weight and less than a 30 Pascal pressure drop at a face airflow rate of 1 m/sec.
In an aspect of the invention, an apparatus for controlling ethylene concentration to perishable goods in a mobile container having a refrigeration module for delivering conditioned air into the container, the apparatus can include an outlet port to supply air from the refrigeration unit; an inlet port to return air to the refrigeration unit, at least one filter to remove ethylene gas mounted at the refrigeration unit, and a controller coupled to control operation of the refrigeration unit.
In an aspect of the invention, a method of operating a transport refrigeration unit can include determining an ethylene gas level, comparing said ethylene gas level to a corresponding threshold value, entering a filtering mode of said transport refrigeration unit to reduce the ethylene gas level when the ethylene gas level is greater than the threshold value, and exiting the filtering mode of the transport refrigeration unit when the ethylene gas level is less than the threshold value.
Novel features that are characteristic of exemplary embodiments of the invention are set forth with particularity in the claims. Embodiments of the invention itself may be best be understood, with respect to its organization and method of operation, with reference to the following description taken in connection with the accompanying drawings in which:
Reference will now be made in detail to exemplary embodiments of the application, examples of which are illustrated in the accompanying drawings. Whenever possible, the same reference numerals will be used throughout the drawings to refer to the same or like parts.
As shown in
In operation, the fan 110 draws air in through the inlet 130 (e.g., return air), passes the air through a filter 150, passes the air through the heat exchanger 112 where it is conditioned, and then the air discharges back into the room via outlet 135 (e.g., 132, 133). Alternatively, components of the building terminal fan coil unit 100 can use other arrangements, for example, the heat exchanger 112 can be located after the fan 110 in the airflow or the components can surround the fan 110 as in a cassette FCU arrangement.
In one embodiment, building terminal fan coil units can be mounted on or above a ceiling, on or in the wall, or on or in the floor of a room. Further, embodiments of a building terminal fan coil unit according to the application may also be mounted in a room that does not have a drop ceiling.
In one embodiment, the building terminal fan coil unit 100 can be a fan coil unit to include the filter 150 positioned in the airflow of the indoor unit (e.g., between the inlet 130 and the outlet 135). The filter 150 can be mounted outside the housing 120 or inside the housing 120 or at the airflow inlet for easy maintenance. The filter 150 can be configured to reduce contaminants including combinations of particles, gases, and biologicals.
The inventors developed a low-pressure-drop, flat filter 150 that can be installed (e.g., at the return air inlet of building terminal fan coil units) to provide an effective gas contaminants removal capability. As shown in
In one embodiment, the filter media 152 comprises activated carbon or charcoal to provide (a) one percent (1%) or more formaldehyde gas removal by filter media weight, (b) and less than a 25-30 Pascal pressure drop (e.g., 0.120439 inches of water [4° C.]) at 1 meter per second face air velocity. In one embodiment, the filter media 152 can provide a 0.5%-1% or more formaldehyde gas removal by filter media weight and less than a 20-10 Pascal pressure drop at 1 m/s face air velocity (e.g., 0.080293-0.041463 inches of water [4° C]).).
In one embodiment, the filter 150 can be a low-pressure-drop, flat activated carbon filter (e.g., 5-10 mm thickness or 0.19-0.39 inches). In one embodiment, the filter 150 can be a “deep-V” activated charcoal filter. In one embodiment, the filter 150 can be a low-pressure-drop, pleated activated carbon filter. The activated carbon granules can be attached to a woven or non-woven polymer net structure that results in an open structure in the mesh to improve airflow and granule density, while maintaining granule adhesion. In one embodiment, exemplary filter media 152 employs activated carbon, impregnated with a chemisorbant that targets formaldehyde. Exemplary chemisorbants include tris-hydroxyaminomethyl, solid amine, sodium manganese oxide, ethylene urea and phosphoric acid.
As show in
In one embodiment as shown in
In one embodiment, the filter 150′ rotatably connects the end surfaces 158 to the bottom surface 157. As shown in
In one embodiment, the side surfaces 156 are hingedly connected to the bottom surface 157, and the end surfaces 158 are hingedly connected to the bottom surface 157. In one embodiment, the shipping position of the filter 150′ is flat or includes substantially two parallel top and bottom surfaces. For example, a first parallel surface (e.g., lower) can be provided by the bottom surface 157 and a second parallel surface (e.g., upper) can be provided by the side surface 156. In one embodiment, the filter 150′ can be mounted inside or outside the housing 120.
In one embodiment, the transport refrigeration unit 510 can include a compressor 518, a condenser heat exchanger unit 522, a condenser fan 524, an evaporation heat exchanger unit 526, an evaporation fan 528, and a controller 550. The transport refrigeration unit 510 can include an optional filter 570 that can be selectively coupled to a conditioned airflow exiting the transport refrigeration unit 510.
The compressor 518 can be powered by single phase electric power, three phase electrical power, and/or a diesel engine and can, for example, operate at a constant speed. The compressor 518 may be a scroll compressor, a rotary compressor, a reciprocal compressor, or the like. The transport refrigeration system 500 requires electrical power from, and can be connected to a power supply unit (not shown) such as a standard commercial power service, an external power generation system (e.g., shipboard), a generator (e.g., diesel generator), or the like.
The condenser heat exchanger unit 522 can be operatively coupled to an outlet port of the compressor 518. The evaporator heat exchanger unit 526 can be operatively coupled to an input port of the compressor 518. An expansion valve 530 can be connected between an output of the condenser heat exchanger unit 522 and an input of the evaporator heat exchanger unit 526.
The condenser fan 524 can be positioned to direct an air stream onto the condenser heat exchanger unit 522. The air stream from the condenser fan 524 can allow heat to be removed from the coolant circulating within the condenser heat exchanger unit 522. Alternatively, the condenser 522 can be implemented as a gas cooler.
The evaporator fan 528 can be positioned to direct an air stream onto the evaporation heat exchanger unit 526. The evaporator fan 528 can be located and ducted so as to circulate the air contained within the enclosed volume 514 of the container 512. In one embodiment, the evaporator fan 530 can direct the stream of air across the surface of the evaporator heat exchanger unit 526. Heat can thereby be removed from the air, and the reduced temperature air can be circulated within the enclosed volume 514 of the container 512 to lower the temperature of the enclosed volume 514. As shown in
The controller 550 such as, for example, a MicroLink™ 2i controller available from Carrier Corporation of Syracuse, N.Y., USA, can be electrically connected to the compressor 518, the condenser fan 524, and/or the evaporator fan 528. The controller 550 can be configured to operate the transport refrigeration unit 510 to maintain a predetermined environment (e.g., thermal environment) within the enclosed volume 514 of the container 512. The controller 550 can maintain the predetermined environment by selectively controlling modes of operation, or operations of one or more components of the transport refrigeration unit 510.
In one embodiment, the filter 570 is constructed from four major elements including filter media, a cover web on either side of the filter media, and filter frame. The filter media has been specifically designed to increase or maximize ethylene gas removal capabilities while reducing or minimizing pressure drop characteristics or satisfying airflow requirement of the transport refrigeration unit. In one embodiment, exemplary filter media in the filter 570 employs activated carbon or charcoal, impregnated with a catalyst that targets ethylene. An exemplary catalyst for the filter 570 can be palladium.
In one embodiment, the filter 570 can be configured to be mounted through a thermal wall or barrier separating the transport refrigeration unit 510 into a first conditioned portion (e.g., housing the evaporator) and a second ambient portion. In this configuration, the filter 570 can be accessed (e.g., removed or changed) through a door or access panel on the ambient side of the transport refrigeration unit 510. For example, the filter 570 can be accessed without exposing the conditioned side of the transport refrigeration unit 510 or disconnecting the transport refrigeration unit 510 from the cargo.
In one embodiment, the filter 570 can be mounted in a stand-alone unit configured to operate in the enclosed space 514 or the container 512.
In one embodiment, the filter 570 can be mounted in a prescribed passage or duct configured to selectively pass a portion of the conditioned air to be output by the transport refrigeration unit 510. When the passageway is open, conditioned air impinges the filter 570, and filtered conditioned air is output by the transport refrigeration unit 510. When the passageway is closed, conditioned air does not impinge the filter 570.
An embodiment of a method of operating a transport refrigeration system according to the application will now be described. The method embodiment shown in
As shown in
In the embodiment of a method of operating a transport refrigeration unit of
In one embodiment, the filter 570 can be mounted in a prescribed passage or duct configured to pass a portion of the supply air discharged to the enclosed space 514. Thus, in a first mode (e.g., selected by the controller 550), the prescribed passage is opened and the filter 570 can operate to remove ethylene from the air (e.g., conditioned air) impinging filter 570 and passing therethrough. In a second mode (e.g., selected by the controller 550), the prescribed passage is closed and the filter 570 is prevented from removing ethylene or significantly affecting levels of ethylene in the container 512 or in the conditioned air output by the transport refrigeration unit 510. In one embodiment, the filter 570 can be configured to cover an outlet port discharging supply air to the enclosed space 514 or to cover an inlet port conveying return air from the enclosed space 510 to the transport refrigeration unit 510.
Although embodiments of the application have described an integrated sensor or a remote cargo sensor as capable of monitoring gas levels of the cargo (e.g., directly or indirectly), embodiments of the application are not intended to be so limited. For example, the remote cargo sensor may monitor other transport container characteristics such as temperature, humidity, species concentration (e.g., CO, O3, CO2, N2, or the like), cargo respiration, or similar ambient conditions outside the container. Such monitoring can result in controlling (e.g., by the controller 550 or refrigeration unit 510) the monitored characteristic to be below a selected value or within a selected range as known to one skilled in the art. For example, if a CO2 level were too high in the container, outdoor air can replace a portion of the enclosed volume of air to reduce the CO2 level until it is considered appropriate again.
The container 512 illustrated in
Components of the transport refrigeration unit (e.g., motors, fans, sensors), as known to one skilled in the art, can communicate with a controller (e.g., transport refrigeration unit 10) through wire or wireless communications. For example, wireless communications can include one or more radio transceivers such as one or more of 802.11 radio transceiver, Bluetooth radio transceiver, GSM/GPS radio transceiver or WIMAX (802.16) radio transceiver. Information collected by sensor and components can be used as input parameters for a controller to control various components in transport refrigeration systems. In one embodiment, sensors may monitor additional criteria such as humidity, species concentration or the like in the container.
Embodiments of the application have been described herein with reference to a heat evaporation type heat exchanger. However, embodiments of the application are not intended to be so limited. For example, a heat absorption type heat exchanger can replace a heat evaporation type heat exchanger. Further, circulating fluid heat exchanges can replace fans (e.g., condenser fan).
While the present invention has been described with reference to a number of specific embodiments, it will be understood that the true spirit and scope of the invention should be determined only with respect to claims that can be supported by the present specification. Further, while in numerous cases herein wherein systems and apparatuses and methods are described as having a certain number of elements it will be understood that such systems, apparatuses and methods can be practiced with fewer than the mentioned certain number of elements. Also, while a number of particular embodiments have been set forth, it will be understood that features and aspects that have been described with reference to each particular embodiment can be used with each remaining particularly set forth embodiment. For example, aspects and/or features of embodiments described with respect to
Reference is made to and this application claims priority from and the benefit of U.S. Provisional Application Ser. No. 61/250,761, filed Oct. 12, 2009, and entitled BUILDING TERMINAL FAN COIL UNIT WITH GAS CONTAMINANTS REMOVAL, TRANSPORT REFRIGERATION SYSTEM WITH GAS CONTAMINANTS REMOVAL, AND METHODS FOR SAME, which application is incorporated herein in its entirety by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US10/52020 | 10/8/2010 | WO | 00 | 4/11/2012 |
Number | Date | Country | |
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61250761 | Oct 2009 | US |