1. Field of the Invention
The present invention relates to air pumps, and more particularly to a built-in air pump that can be deployed for inflation and deflation of an inflatable product, such as an air mattress.
2. Description of the Prior Art
Inflatable products have become very popular. In particular, inflatable air mattresses have become a very useful item that has found use at homes, camping and other applications. These inflatable air mattresses are typically inflated and deflated by air pumps. Some of these mattresses have been provided with built-in air pumps that can be stored in a socket or space that is provided in the housing of the mattress, and then pulled out and deployed for use in inflating and deflating the mattress.
Many of the existing built-in air pumps suffer from a number of drawbacks. For example, the construction of these built-in air pumps can be complicated which leads to increased cost and reliability issues. In addition, many of the existing pump units have their vents exposed to the environment when the product is either inflated in use or deflated for storage (i.e., when the pump unit is not in use), so that the interior of the pump units can be contaminated by water or dirt.
Therefore, there remains a need for more effective built-in air pumps that can be used with inflatable products, such as mattresses, and which avoids the drawbacks of the present pump units.
In order to accomplish the objects of the present invention, there is provided a pump unit including a pump housing having at least one wall and a cover, a valve assembly positioned on the at least one wall and adapted to be coupled to an inflatable device, and an air control assembly that is housed inside the pump housing when the pump unit is in a stand-by mode. The air control assembly is moveable through the opening of the cover to extend partially outside the pump housing in an inflation mode and a deflation mode. The air control assembly includes an impeller section that houses an impeller, and has an air inlet and an air outlet. The air control assembly further includes a motor housing that houses a motor, with the motor having a shaft that is coupled to the impeller, the motor housing having an air vent that fluidly communicates the interior of the motor housing with the air inlet and the air outlet, and a vent opening that fluidly communicates the interior of the motor housing to the environment. The air control assembly is manipulated to align the air outlet to the valve assembly when the pump unit is operated in the inflation mode, and the air control assembly manipulated to align the air inlet to the valve assembly when the pump unit is operated in the deflation mode.
FIG, 3B is a perspective view of the control knob assembly of the pump unit of
The following detailed description is of the best presently contemplated modes of carrying out the invention. This description is not to be taken in a limiting sense, but is made merely for the purpose of illustrating general principles of embodiments of the invention. The scope of the invention is best defined by the appended claims. In certain instances, detailed descriptions of well-known devices and mechanisms are omitted so as to not obscure the description of the present invention with unnecessary detail.
AC Embodiment
The panel 108 has another opening 124 for receiving a lid 126 that covers the electrical wire storage compartment 112. The panel 108 has a generally rectangular shape and is adapted to be fitted into the frame 106, which in turn is adapted to be fitted into the rectangular periphery 128 at the open top of the main body 102. An “inflate” marker 130 and a “deflate” marker 132 are provided on the panel 108 adjacent the opening 120 to indicate the direction in which the control knob assembly 114 is to be turned for inflation and deflation.
The valve assembly 122 functions to connect to the inflation/deflation port (not shown) of an inflatable product. The valve assembly 122 has a valve 136 that is seated in a valve seat 138 that covers an opening in the wall of the main body 102. A seal ring 140 is seated on top of the valve 136. A spring 142 is provided in the valve 136 for biasing the valve 136 and the seal ring 140 towards the valve seat 138, and a protective cap 144 is secured to the valve seat 138 to cover the components of the valve assembly 122.
The control knob assembly 114 is the main component of the pump unit 100 and functions to divert air from the inflatable product to the external environment during deflation, and to divert air from the external environment into the inflatable product during inflation. For this reason, the control knob assembly 114 is also referred to herein as an air control assembly. Referring to
The circular lock button 164 is adapted to be inserted into the clipping ring 116 so that the lock button 164 can be retained inside the clipping ring 116 when the control knob assembly 114 is in the standby or storage position. See
The motor frame 152 is positioned above the air chamber section 150, and is also generally circular in configuration. The motor frame 152 includes a bottom wall 174 with a hole (not shown) in the middle, through which a shaft 176 of a motor 178 can extend. The shaft 176 extends through the hole in the bottom wall 174 and is coupled to the impeller 166 to drive the impeller 166. The motor frame 152 also includes an air vent 180.
The motor 178 is seated inside the motor frame 152, and the cover 154 is seated on top of the motor frame 152 and covers the motor 178. In this regard, the motor frame 152 and the cover 154 can together be considered to be a motor housing. The cover 154 has a generally cylindrical wall with a vent opening 182 provided near its top. A pull handle 186 covers part of the top of the cover 154, and has air vent openings 188 that are aligned with the vent opening 182. A handle lid 190 covers the pull handle 186.
A switching mechanism is provided with the cover 154 for switching the control knob assembly 114 to operate between the following three states: standby, inflation and deflation. Referring to
Thus, the present invention provides a single control knob assembly 114 that can be stored inside the housing of the pump unit 100 when the pump unit 100 is operating in the standby mode (Le., when it is not inflating or deflating the product), and which contains a single impeller 166 and a single motor 178, yet is capable of operating in both the inflation and deflation modes. The construction of this control knob assembly 114 is simple yet efficient in accomplishing the dual functions of inflation and deflation, while protecting the control knob assembly 114 from external contaminants.
When the control knob assembly 114 is to be used for either inflation or deflation, the user grips the pull handle 186 and lifts the control knob assembly 114, lifting the lock button 164 out of the annular ring 116.
To operate in the inflation mode, the user turns the cover 154 in the direction of the “inflate” marker 130 (see
To operate in the deflation mode, the user turns the cover 154 in the direction of the “deflate” marker 132 (see FIG, 1A), pushing the valve 136 and the seal ring 140 away from the valve seat 138, and causing the connectors 194 and 200 to contact and switch on the motor 178 to rotate the shaft 176 in a second deflation direction (FIG, 50). Referring to
When either inflation or deflation has been completed and the user wants to return the control knob assembly 114 to standby mode, the control knob assembly 114 is pushed in until the lock button 164 is pushed through the gripping ring 116 and retained thereat (
DC Embodiment
The panel 1008 has another opening 1024 for receiving a lid 1026 that covers the battery compartment 1012. The panel 1008 has a generally rectangular shape and is adapted to be fitted into the frame 1006, which in turn is adapted to be fitted into the rectangular periphery at the open top of the main body 1002. An “inflate” marker 1030 and a “deflate” marker 1032 are provided on the panel 1008 adjacent the opening 1020 to indicate the direction in which the control knob assembly 1014 is to be turned for inflation and deflation.
The valve assembly 1022 functions to connect to the inflation/deflation port (not shown) of an inflatable product. The valve assembly 1022 has a valve 1036 that is seated in a valve seat 1038 that covers an opening in the wall of the main body 1002. A seal ring 1040 is seated on top of the valve 1036. A spring 1042 is provided in the valve 1036 for biasing the valve 136 and the seal ring 1040 towards the valve seat 1038, and a protective cap 1044 is secured to the valve seat 1038 to cover the components of the valve assembly 1022.
The control knob assembly 1014 is the main component of the pump unit 1000 and functions to divert air from the inflatable product to the external environment during deflation, and to divert air from the external environment into the inflatable product during inflation. Referring to
The circular lock button 1064 is adapted to be inserted through the clipping ring 1016 so that the lock button 1064 can be retained inside the clipping ring 1016 when the control knob assembly 1014 is in the standby or storage position. The clipping ring 1016 and the lock button 1064 operate in the same manner as the clipping ring 116 and lock button 164 shown in
The motor frame 1052 is positioned above the impeller housing 1050, and is also generally circular in configuration. The motor frame 1052 includes a bottom wall 1074 with a hole (not shown) in the middle, through which a shaft (not shown) of a motor 1078 can extend. The shaft extends through the hole in the bottom wall 1074 and is coupled to the impeller 1066 to drive the impeller 1066. The motor frame 1052 also includes an air vent 1080 (see
The motor 1078 is seated inside a well 1096 provided on the motor frame 1052, and the cover 1054 is seated on top of the motor frame 1052 and covers the motor 1078. In this regard, the motor frame 1052 and the cover 1054 can together be considered to be a motor housing. The cover 1054 has a generally cylindrical wall with a plurality of vent openings 1082 provided circumferentially near its top. A pull handle 1086 covers the top of the cover 1054.
A switching mechanism is provided with the cover 1054 for switching the control knob assembly 1014 to operate between the following three states: standby, inflation and deflation. Referring to FIGS, 10, 12, 13A, 13B and 13C, the switching mechanism includes a separator 1092 that is secured to a fixed location between the pump section 1010 and the battery compartment 1012. The separator 1092 has an electrical contact plate 1094. The switching mechanism also includes inflation connectors 1098 and deflation connectors 2000 that are provided in spaced-apart manner on the exterior of the cover 1054. When the control knob assembly 1014 is in the standby position (FIG, 13A), the contact plate 1094 is separated from the connectors 1098, 2000, so no electrical connection exists. When the control knob assembly 1014 is lifted and then turned to the inflation position (
In addition, contact plates 2002, 2004, 2006 and 2008 are provided in the battery compartment 1012 to provide power from the batteries 1090 to the motor 1078.
Thus, the present invention provides a single control knob assembly 1014 that can be stored inside the housing of the pump unit 1000 when the pump unit 1000 is operating in the standby mode (i.e., when it is not inflating or deflating the product), and which contains a single impeller 1066 and a single motor 1078, yet is capable of operating in both the inflation and deflation modes. The construction of this control knob assembly 1014 is simple yet efficient in accomplishing the dual functions of inflation and deflation, while protecting the control knob assembly 1014 from external contaminants.
When the control knob assembly 1014 is to be used for either inflation or deflation, the user grips the pull handle 1086 and lifts the control knob assembly 1014, lifting the lock button 1064 out of the annular ring 1016.
To operate in the inflation mode, the user turns the cover 1054 in the direction of the “inflate” marker 1030 (see
To operate in the deflation mode, the user turns the cover 1054 in the direction of the “deflate” marker 1032 (see
When either inflation or deflation has been completed and the user wants to return the control knob assembly 1014 to standby mode, the control knob assembly 1014 is pushed in until the lock button 1064 is pushed through the annular gripping ring 1016 and retained thereat.
The above detailed description is for the best presently contemplated modes of carrying out the invention. This description is not to be taken in a limiting sense, but is made merely for the purpose of illustrating general principles of embodiments of the invention. The scope of the invention is best defined by the appended claims. In certain instances, detailed descriptions of well-known devices, components, mechanisms and methods are omitted so as to not obscure the description of the present invention with unnecessary detail.