The present invention relates to a built-in coffee-making machine. In particular, the machine according to the invention, owing to its compact size, may be used on boats and yachts where there is a limited amount of space, but also on aircraft and/or within the home.
In order to define more clearly the technical scope of the present invention, the requirements of accessory machines used in the nautical sector, for example on yachts and boats in general, must be considered. A first major problem is that of the lack of space. Moreover, it is important to mention the problems posed by the constant movement of boats. In fact the presence of objects inside the boat which are free to slide or move on surfaces may be the cause of accidents, resulting in the need for securing and safety systems, even to perform simple operations, such as the preparation of a beverage, for example coffee. For use on boats, beverage dispensing machines, such as coffee machines, must satisfy specific requirements laid down in strict standards, owing to the highly saline and hence highly corrosive environments, in particular the European standard EN60945 (Maritime navigation, equipment and systems) and the standards EN55014, EN61000, EN60335 for EC brand-approval. Other standards relating to this type of apparatus are MIL-STD275, MIL-STD2000 and IPC610.
Moreover, while machines on aircraft operate with three-phase current which is typically used in aircraft power supply systems, machines on boats and those for civil use operate using two-phase current typically with a 220V output.
Coffee machines with dimensions which are small—but not sufficiently small for use in the nautical sector—are those of the type used in aircraft, as described in US6770435 and WO2002/091891. However, in both these documents the coffee dispensing devices are not satisfactory since they are difficult to use and a potential source of danger. For example, the patent application WO2002/091891 describes a pod holder, outside the coffee machine, which is operated by means of a handle system for performing closing and connection to the water supply. This arrangement may be dangerous owing to the parts projecting from the machine.
Built-in coffee machines for civil use (WO2001/72188) are known, but these are not suitable for nautical use both because of their dimensions and because of the way in which the beverage is dispensed. The dimensions are in fact considerable and not compatible with the limited space available on boats. Moreover, the dispensing system is bulky and in turn requires a lot of space. In addition, the coffee machine, in order to be inserted in the final housing, requires a compartment equipped with electric power supply and water connections necessary for operation thereof. The known arrangements have conventional connections which hinder removal of the machine in the event of a malfunction, thus making difficult to access the said connections in order to disconnect/connect them. Moreover said machines use a boiler vessel which is in fact under pressure for the whole of the time the machines are switched on, during which period the water is heated by means of direct contact with one or more resistances. This is a potential cause of danger in constantly moving environments such as marine and/or aeronautical environments.
US2007/0202734 describes built-in coffee machines which can be easily removed from their housing since they are mounted on rails. However, no lock or system for fixing the machine is present or visible on the rails; although the machine may be extracted easily by means of a simple pulling movement, it poses major safety problems. Moreover the electric power supply and water connections required for operation of the machine are not shown or they are of the conventional type. Patent application EP 1157647 describes a coffee machine into which the pod is inserted with the aid of a drawer which is closed using a lever, outside the body of the machine, in order to activate dispensing of the coffee internally. A single drawer is provided, positioned in the top part of the machine, and also performs the function of an extraction chamber.
The U.S. Pat. No. 4,165,821 describes a coffee machine which is not of the built-in type since it can be loaded only from the top. In addition there is a single drawer at the bottom of the machine which does not perform the function of collecting the used pods and which, in order to be properly positioned, must necessarily enter inside the supporting column of the machine.
The U.S. Pat. No. 6,779,435 describes a coffee machine which contains a single drawer positioned in the top part of the machine. This drawer performs the function of a pod holder and, in order to operate, must close around a heating system which supplies water directly onto the pod; in this way the drawer acts as a pod-holder and dispensing of the beverage takes place within the drawer. The drawer occupies the whole of the front of the machine and the pod must be manually eliminated when the drawer is opened after use. The lack of practicality and safety of this system is evident.
The U.S. Pat. No. 6,176,171 describes a coffee machine which does not use pods, but coffee powder. The machine has a side drawer for holding the filter paper, which does not cover entirely the front of the machine and projects from the compartment which houses the cup to be filled with beverage.
In the nautical sector considerable research is being carried out on beverage dispensing machines, in particular built-in coffee machines, which are characterized by a low weight and size, ease of use and maintenance, and improved safety features compared to those currently on the market.
According to the invention, by means of a specific combination of parts and a suitable choice of components, materials and forms, it is possible to provide innovative machines able to prepare not only coffee and other hot beverages by means of hot water dispensed from an outlet separate from the coffee discharge outlet, but also tea and herbal infusions. The configuration and the form described below result in a device which is more durable, easier and safer to use, as well as being lighter and smaller than the machines known hitherto. Further advantages of the invention will become clear from the following description.
The present invention relates to a machine able to dispense hot beverages such as short coffee, long coffee, tea and/or hot water in accordance with the accompanying claims. In particular, the machine comprises a substantially aluminium supporting structure, side panels, a base and top part substantially made of aluminium, said machine being characterized in that it comprises parts which are configured and formed as described in the accompanying claims, so as to be used in particularly small spaces such as those present on-board vessels such as yachts and boats or aircraft and/or in very small size kitchens where there is a limited amount of space.
Further objects will become clear from the description of the invention.
For a better understanding of the invention, the accompanying figures show a non-limiting example of the said invention.
The machine according to the invention is designed for preparing hot beverages such as short coffee, long coffee and tea in pre-dosed amounts and for supplying hot water.
For the preparation of the hot beverages it is envisaged using prepackaged single-dose capsules, typically in the form of pods, which contain the ingredient to be brought into contact with the water, such as coffee powder. Particularly advantageous are pods of the known type for automatic devices, where each pod consists of a single dose—in some cases precompressed—of coffee powder, in particular the aluminium pods manufactured by Nespresso®. Although in this embodiment the machine may only supply coffee or hot water, it is possible to envisage embodiments in which different pods, also containing freeze-dried tea or milk, may be used for preparation of a hot beverage. Moreover, it is possible to use other types of pods, for example in the form of capsules, such as those described in WO2010/076048, although these are less preferred, since they are bulkier; it is also possible to use paper pods.
Owing to its essential form, the external design of the machine distinguishes it completely from the other machines which are currently produced for civil use. There are no levers or other external projecting operating systems which could create danger situations. The commands are located on a front control panel of the touch sensor type with luminous lamps and silk-screen printed indicators and the pod is inserted into a special fixed slit formed on the front of the machine. Different paths are provided for insertion and expulsion of the pod, as can be seen from the accompanying figures.
One feature of this machine consists in the absence of a pressurized boiler for heating the water, instead of which a heat exchanger is used, the water passing through the latter only at the time of dispensing, when the system is in communication with the external atmosphere (the terms “heater” and “heat exchanger” are used synonymously). In this way it is possible to avoid the danger resulting from the continued presence of water inside a pressurized vessel. Preferably, the heat exchanger system mounted on the coffee machine according to the invention is that shown in
This heat exchanger offers a notable series of advantages:
Advantageously the coffee machine according to the invention may be equipped with one or more heaters which are positioned above the pod-holding unit. With this arrangement the thermal efficiency is maximized, while the heat dispersion is minimized and there is a significant saving in terms of space. Where necessary, an additional heat exchanger system is also provided for the production of steam. In this case, only the inlet part has features in common with the rest of the machine, while the piping, pump and valves are specifically designed for this machine section.
Compared to the limited practical nature of the existing heaters used nowadays in this type of coffee machine and generally consisting of heating units which are not Teflon-lined, where the hot water is stored also when no beverage is being dispensed, thus resulting in the notable formation internally of limescale, the heat exchanger system used in the machine according to the invention remains instead full of water only for the time required for heating thereof (a few seconds); this results in the minimum formation of limescale and much more efficient production of heat and a more reliable performance over time of the coffee machine as a whole.
The pod-holding unit which comprises a container suitable for receiving the pod is situated inside the machine, below the heater. It may advantageously consist of a shell-like part with two halves which are hinged together and close around the pod when the beverage is dispensed.
Moreover, the pod holder is provided with a liquid inlet and outlet, the inlet being for the hot water and the outlet for the beverage, and is formed internally so as to optimize the flow of incoming water. The pod holder is also provided with means for expelling the pod, which are known per se. A pod holder which can be advantageously used is described in EP 1826148.
A drawer for collecting the used pods is provided below the pod holder so that the used pods can be stored and later removed when the machine is cleaned. The excess water from the heater is also conveyed into the drawer.
The machine is also provided with a compartment situated opposite the beverage/hot water or steam outlet nozzles and suitable for collecting the liquids which might accidentally spill owing to incorrect manual positioning of the receptacle to be filled with beverage. The compartment is closed at the top by a grille and may be provided with systems for fixing the receptacle in position.
In order to facilitate engagement and removal of the machine inside the compartments provided, the machine is provided with a base having a slide suitable for sliding on fitted rails which are fixed to the compartments which house the machine. Since the housing compartments are generally bare boxes, the rail is advantageously provided with connections for the electric power supply and for supplying/discharging the water.
Basically the machine is not fixed directly inside the furniture unit, but is housed therein by means of a slide sliding on fitted rails which are in turn fixed to the furniture unit and which provide the necessary electrical and hydraulic connections. In this way it is possible to install or remove very simply and quickly the machine (or other installed product of the same type, as will be seen below), without having to disassemble or remove other mechanical parts.
The machine has preferably very compact dimensions with a front side of about 15×30 cm (l×h). If we consider a normal kitchen module with nominal dimensions of 60 cm, this also allows the installation of other modules, such as a croissant heater, a water reservoir, a cappuccino maker, etc. (generically indicated as Module B in the figures).
The machine is further provided internally with a quick-locking system so that it can be locked in a rapid and functional manner on the slide system described above. This system, which is of the latch type, consists of a mechanical lever system made of steel. Basically, by means of a hook member, a steel pin is moved so as to engage (when the hook member is released and with the aid of a mechanical stop) inside a hole which is instead located on the slide. Once the pin of the latch has been inserted inside the hole in the rail the machine is locked and only by operating again the hook member of the latch can it be released. The system is also provided with a fixing screw which, when tightened, does not allow further free movement of the hook member, preventing completely removal of the machine from the slide.
The components of the machine are chosen so as to comply with the abovementioned nautical standards as well as with aviation standards, so as to ensure an MTBF (Mean Time Between Failures) of 5000 hours (in accordance with the ordinary maintenance schedule).
The machine may be prepared so as to have preferably the following technical specifications: depth 310-417 mm, width 140-180 mm, height 290-340 mm, weight 6.5-9.0 kg, power supply 100/240 Volts ac, power output up to 3500 W. The machine operates with water at the normal pressure supplied from a reservoir module, but in one embodiment thereof it may be provided with an inlet for the water pressurized to a value of between 0.5 and 3.0 bar.
The electrical and hydraulic interfaces, i.e. the incoming and outgoing water connectors and the electrical connectors, are chosen, prepared and positioned suitably on the rear of the machine. Preferably the electrical connector is an Amphenol MS3106A16S-1P and the hydraulic connector is a Hansen/Tuthill 2KL16F, although products with similar performance features may be used.
The material used is mainly anodized aluminium machined with numerical control machines so as to ensure a suitable mechanical strength together with lighter and high-quality finished parts. These machining operations are well-known to persons skilled in the art and allow the production of parts which are precision-machined to within very small tolerances. The use of plastic is kept to a minimum. The water supply pipes are preferably made of food-grade Teflon® and the fittings are made of non-toxic material.
The electric circuit boards are treated superficially with a protective layer so as to withstand vibrations, resist moisture and not be subject to attack by fungi, bacteria or other organic contaminants.
The machine is equipped with a hydraulic section for supplying the water and a pump system for keeping the water flow constant inside said section, independently of the operating pressure present on the boat.
The hydraulic circuit is designed so that the failure of any active component (valves, pumps) does not create an overpressure within the circuit. The movement of the water inside the hydraulic system of the machine is ensured by pumps and controlled by electrovalves. The water inlet pressure is monitored by means of sensors.
In view of the particular mode of operation of the heater, which prevents the formation and deposition of limescale on its walls, it is not required to position any anti-limescale filter at the water inlet of the heat exchanger system.
In the event of an overpressure a suitably calibrated breather valve is positioned downstream of the pumps.
The hydraulic circuit of the machine according to the invention consists of separate parts, i.e. single or pre-assembled parts which are interconnected by means of Teflon pipes. Only the water heater has a water inlet and outlet assembled on the outer part of the heater itself.
The electrovalves used for the heat exchanger system are of the type with a base piece and have the advantage that they eliminate some of the fittings since the base piece, which has an inlet hole and outlet hole for the fluid, is connected directly to the hydraulic distributor. These valves can be easily disassembled.
The electrovalves are of two types: two-way or three-way. The two-way electrovalves control the water flow, opening and closing, while the three-way electrovalves, which operate in the same manner as the two-way valves, additionally have a water discharge channel.
The electrovalves which manage the hot water section are chosen so as to withstand temperatures of at least up to 150° C. and are fitted with ruby seals. The other seals of the machine are preferably made of Viton®.
The unions on the hot water parts are made of stainless steel so as to ensure a good behaviour from both a thermal and an alimentary point of view (the unions of machines for civil use instead are made of nickel-plated brass which may flake at high temperatures).
The electronic circuit is designed and made so as not to create electromagnetic interference with the on-board instrumentation and at the same time not be influenced by the latter. Filtering of the boards and all the power supply parts is therefore performed for example by means of EMI filters or filters with similar performance features, which are substantially able to eliminate the high-frequency components which may generate electromagnetic waves.
The machine is electrically protected against overtemperatures by manually resettable safety thermostats directly mounted on the heat exchanger system (for example made by the company Termix) and, within the hydraulic circuit, even in the event of breakage of the control electrovalves, there is no risk of the heat exchangers remaining under pressure, since they are equipped with three-way electrovalves which, when de-energized, are open towards the discharge outlet.
The machine is designed so as to be free of stagnant water: the water which is not used is conveyed to the discharge outlet and is collected inside the drawer for storing the used pods. In this way the formation of harmful microorganisms (algae, fungi and bacteria) inside the machine is prevented.
The machine according to the invention does not have external handles and is therefore safer than the machines which are at present on the market since it does not have parts which may get accidentally caught. The machine only has a handle inset in the top closing wall and not visible when the machine is mounted, so as to facilitate transportation thereof.
The machine and all the parts which may be extracted from it, such as the drawer, are protected against accidental entanglement since they are positioned in locations provided with self-locking devices which, once engaged, require a releasing action. In this way locking is performed automatically upon insertion inside the respective housings.
The machine according to the invention is protected against electrical overloads by the use of fuses both on the low-voltage logic section and on the 100/240 Volt ac power section. Moreover, the electronic section has components and/or circuitry with active protection systems.
The management of the main functions of the machine is performed by an electronic section controlled by a microprocessor using an original software. It is also envisaged providing a USB port which, via a connection to an ordinary PC, allows reading of the machine log: for example, the number of operating cycles and/or the operating hours and/or other useful information for ordinary maintenance of the machine. Via this serial port it is also possible to input information into the machine and vary its operating parameters such as: quantity of water for the coffee function, water dispensing temperature.
The invention will now be illustrated with reference to the accompanying figures which are to be regarded as examples which do not limit the scope of the invention.
With particular reference to
These connectors are connected to the corresponding connectors 100 and 101 (see
The slit 2 for introducing the pod (not shown) is formed on one side of the control panel 1 which forms an integral unit with the part 3″. 3 and 3′ denote the covering panels of the machine A, the panel 3 having a generally U-shaped form and covering the sides and the top part of the machine, while the panel 3′ forms the rear. The panel 3″ is made of AISI 304 stainless steel, forming part of the front panel, and forms one piece with the control panel 1. 4 denotes a compartment which houses a concealable handle (not shown) for lifting and carrying the machine A in the event of its removal from the associated housing. Furthermore, at the front the machine A has an open compartment 5 which is provided for receiving the receptacle or jug or cup (not shown) for the beverages dispensed by the machine A. The top part of the open compartment 5 is delimited by the system for dispensing the liquid or beverage and, optionally, steam (not shown and of the type known per se). The open compartment 5 is also delimited by a second drawer 7, a vertical wall of which forms the back wall of the open compartment 5. The second drawer 7 is designed to collect the pods which fall automatically inside it after use. The bottom part of the open compartment 5 is delimited by a first drawer 6 which is covered at the top by a perforated plate 6′ so that any accidentally spilled liquid may be collected at the bottom of the first drawer 6.
The machine A is housed inside the compartment of the built-in furniture unit C by means of sliding on the system of fitted rails D with the aid of guides formed on the base piece 120 (shown in
In order to secure the machine A, a mechanical retaining system is envisaged (
As shown in
The main operating functions of the machine which are managed by dedicated software are briefly mentioned and are as follows: Long Coffee, Short Coffee, Hot Water, Other Functions
The software is responsible for the entire control process necessary for execution of the function required: from verification as to the presence of all the conditions required for activation to completion of the cycle. It may be schematically represented in the form of three main blocks arranged in cascade:
1) Initialization block (Block A)
Upon activation of the ON switch the microcontroller is reset and the program starts its execution cycle.
The first step (Block A) is that of preparing all the peripherals of the microprocessor for correct operation. The interrupt cycles are enabled and upon conclusion the RAM is initialized.
With the second step cyclical execution of the code is started (Block B), i.e. all the routines necessary for correct operation and correct management of the machine are subsequently performed, from verification of the correct temperature of the heat exchanger system to verification that a request has been made by the user for dispensing of a beverage.
With the third step (Block C) all the functions of the previous step are implemented in accordance with the operating logic decided during the design stage.
The machine may be advantageously equipped with a second heat exchanger system and a steam dispenser, for example of the type known per se with a movable arm, as well as other components, which can be easily determined from reading of the present invention, for producing steam as well.
The machine according to the present invention has been designed for the preparation of espresso coffee and, under normal conditions, is able to produce 25 ml of short coffee, 40 ml of long coffee and at least 100 ml, of hot water for the preparation of tea, herbal infusions and the reconstitution of freeze-dried beverages.
There is nothing to prevent the machine according to the present invention from being used in other transportation means such as fast trains, aircraft or other forms of locomotion, as well as in restaurants and hotel rooms (complimentary service).
The illustrations shown in the drawings are merely of exemplary nature and a person skilled in the art may make any variations or modifications which do not depart from the underlying idea and scope of the invention. It is understood that these variations and modifications are included within the scope of the description and the claims.
Number | Date | Country | Kind |
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RM2010A000469 | Sep 2010 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IT11/00309 | 9/5/2011 | WO | 00 | 3/27/2013 |