The present disclosure relates to an electric air pump, and more particularly relates to a built-in electric air pump for an inflating object.
Inflating products are characterized by attributes such as providing the portable and packing convenience, and thus are more and more popular for consumers. Inflating products in markets, for example, inflating mattresses, airbeds, inflating sofas, inflating toys, are welded-formed by PVC adhesive tape or PU adhesive tape in a high frequent melting manner. By inflating the chamber via an air valve, the inflating products can be incorporated into various products of specific shapes. In many years ago, most of the inflating products have adopted a manual air pump and a foot air pump, which takes not only a longer time but also a great deal of efforts. Thereafter, external electric air pumps have been developed. However, the external electric air pump though greatly save the efforts, but it is still troublesome that the users have to manually align the air nozzle with the air valve of the inflating products. It can be understood that air leakage may happen when the air nozzle is pulled out from the air valve upon completing the inflation operations. Also, the same efforts and time are needed for the inflating products when executing the inflation or deflation via an air valve. Currently, in markets, some of the inflating mattresses and airbeds start to adopt a variety of built-in electric air pumps fixedly installed on the inflating mattresses or the airbeds. For example, China Patent No.: 01129383 has disclosed a built-in electric air pump that can be partially detachable. However, the operations of the electric air pump are complicated and the performance of the airtightness is not good enough. Thus, such electric air pump has been phased out from the market. A newer built-in electric air pump is configured with an air passage switching device. With such configurations, it is easier to switch between the operations, including inflation, deflation and shutdown. However, such built-in electric air pump has disadvantages, such as complicated structure, a large pressure loss, a great deal of components, large dimension, and high manufacturing cost, or the like.
The object of the present disclosure is to overcome the above problems.
In one aspect, a built-in electric air pump for an inflating object includes: a pump casing, a switch hand-wheel, a connection pipe, an air passage switching device, an air pump, an air valve and a power switch; the pump casing including a box-shaped chamber; the connection pipe, the air passage switching device and the air pump being provided within the chamber of the pump casing; the air valve being provided at bottom of the pump casing; a panel being provided at a top portion of the pump casing, and the switch hand-wheel being provided at a lateral side of the panel; the air passage switching device being provided with an internal pipe having a first opening and a second opening respectively arranged at an upper end and a lower end of the internal pipe, the first opening communicating with outside of the inflating object via the connection pipe, and the second opening communicating with the air valve; a diaphragm being provided inside the internal pipe for separating inside of the internal pipe into two sections located in up-down direction, and the two sections not communicating with each other, and a first venting hole and a second venting hole being respectively provided on internal walls at two sections of the internal pipe above and below the diaphragm; an external sleeve being provided outside the internal pipe, a third opening and a fourth opening being respectively provided at the upper end and the lower end of the external sleeve, and an inner wall of the external sleeve engaging with an outer wall of the internal pipe; the lower end of the external sleeve being fixedly connected to the pump casing, the lower end of the external sleeve correspondingly communicating with the air valve, and a wall of the external sleeve being provided with an air outlet communicating with an air inlet of the air pump, and the wall of the external sleeve being provided with an air inlet communicating with an air outlet of the air pump; an upper end of the connection pipe being connected to and communicating with the switch hand-wheel, and the lower end of the connection pipe being muff-coupled with the upper end of the internal pipe; and the diaphragm of the internal pipe contacting an valve rod of the air valve such that the valve being opened by an applied external force and the diaphragm and the value being moved together.
In such embodiment, the internal pipe of the air passage switching device includes three variable positions, and when the internal pipe is at a first position, the first venting hole and the second venting hole of the internal pipe respectively communicate with the air outlet and the air inlet of the external sleeve such that air flows from outside of the inflating object to the inside of the inflating object; when the internal pipe is at a second position, the first venting hole and the second venting hole of the internal pipe respectively communicate with the air inlet and the air outlet of the external sleeve such that the air flows from the inside of the inflating object to the outside of the inflating object; and when the internal pipe is at a third position, both the first venting hole and the second venting hole of the internal pipe have not communicated with the air inlet and air outlet of the external sleeve.
In such embodiment, an outer surface of the internal pipe of the air passage switching device is provided with at least one first slider matching with the connection pipe and one second slider matching with the external sleeve. In such embodiment, a wall of the external sleeve of the air passage switching device is provided with a laterally-slidable waved chute lower at two lateral ends and higher at middle, and the waved chute matches with a second slider of the internal pipe.
In such embodiment, at least one linear groove is provided at a lower part of an inner wall of the connection pipe, and the at least one linear groove matches with a first slider of the internal pipe.
In such embodiment, the internal pipe is provided with a first slider and a second slider with a flange therebetween, an arcuate piece is provided at an edge of a top surface of the flange, and the arcuate piece moves together with the power switch arranged at a side of the arcuate piece.
In such embodiment, a flange having a diameter larger than an opening of the front panel is provided at a top end of the connection pipe, and at least one boss being fixedly connected to the switch hand-wheel is provided on an upper surface of the flange.
In such embodiment, the air pump includes a blade cap fixedly connected to the pump casing, a blade provide within the blade cap, and a motor provided within the chamber of the pump casing, the blade cap is provided with an air pump inlet and an air pump outlet, and an end of a shaft of the motor is connected to the blade by passing through the blade cap.
In such embodiment, the air valve is provided at bottom of the pump casing, and the air valve includes a valve piece, a sealing ring, a valve rod, a spring and a valve rod cap, an air valve opening of the pump casing is provided with an air valve supporting bracket, a through hole is provided at a center of the air valve supporting bracket, the valve rod is provided within the through hole of the air valve supporting bracket, upper and lower ends of the valve rod are respectively provided with the valve rod cap and the valve piece, the sealing ring is provided at a rim of the valve piece, the valve rod cap is muff-coupled between a periphery of the valve rod, the air valve supporting bracket and the valve rod cap, a meshed protection cap for protecting the air valve is provided at the air valve opening of the pump casing. In such embodiment, the switch hand-wheel is provided with a venting pipe.
According to the present disclosure, the built-in air pump may easily switch between the functions including inflation, deflation, and shutdown, which results in more efficient operations such as inflation and deflation. In addition, the built-in air pump also has advantages such as reasonable structure, fewer components, easily manufactured and assembled, and lower manufacturing cost.
In Figures: 1 pump casing, 11 chamber, 12 a front panel, 121 opening of the front panel, 2 switch hand-wheel, 21 venting pipe of the switch hand-wheel, 3 connection pipe, 31 flange of the connection pipe, 32 linear groove, 33 upper opening, 34 lower opening, 35 boss, 4 air passage switching device, 41 internal pipe, 411 first opening of the internal pipe, 412 second opening of the internal pipe, 413 diaphragm, 414 first venting hole of the internal pipe, 415 second venting hole of the internal pipe, 416 first slider of the internal pipe, 417 second slider of the internal pipe, 418 flange of the internal pipe, 419 arcuate piece, 42 external sleeve, 421 third opening of the external sleeve, 422 fourth opening of the external sleeve, 423 first air outlet of the external sleeve, 424 second air outlet of the external sleeve, 425 first air inlet of the external sleeve, 426 second air inlet of the external sleeve, 427 waved chute of the external sleeve, A1 first lower point of the waved chute of the external sleeve, A2 second lower point, B higher point, 428 flange of the external sleeve; 5 air pump, 51 blade cap, 52 air inlet of the air pump, 53 first air outlet of the air pump, 54 second air outlet of the air pump, 55 blade, 56 motor, 57 shaft, 6 air valve, 61 air valve opening, 62 air valve supporting bracket, 621 through hole of the air valve supporting bracket, 63 valve piece, 64 ring, 65 valve rod, 66 spring, 67 valve rod cap, 68 protection cap, 7 power switch
It will describe the present disclosure in accompany with the drawings below.
See
The air passage switching device 4 is a device being provided within the electric air pump. The air passage switching device 4 cooperatively operates with the air pump 5 to change an air flowing direction by changing an air passage so as to provide three functions of the electric air pump, including inflation, deflation, and shutdown. See
See
See
See
According to above structure, the switch hand-wheel 2, the connection pipe 3, the internal pipe 41 of the air passage switching device 4, the air valve 6 and the power switch 7 form a mechanical linkage. When air is inflated into the inflating object, the switch hand-wheel 2 is rotated from a closed position to an inflation shift, and the switch hand-wheel 2 drives the connected connection pipe 3 to move together. The connection pipe 3 drives the internal pipe 41 of the air passage switching device 4 to rotate together, and the arcuate piece of the internal pipe 41 triggers the power switch 7 to turn on the power source. The air pump 5 starts to operate, and then the second slider 417 of the internal pipe 41 laterally slides to the first lower point A1 within the waved chute 427 of the external sleeve 42. The internal pipe 41 axially moves downward in the external sleeve 42 along therewith, and the diaphragm 413 opens the air valve 6 to make it in an open state. Meanwhile, the first venting hole 414 of the internal pipe 41 of the air passage switching device 4 corresponds to the first air outlet 423 of the external sleeve 42, the second venting hole 415 of the internal pipe 41 corresponds to the second air inlet 426 of the external sleeve 42, and the second air outlet 424 and the second air inlet 426 of the external sleeve 42 are blocked by the wall of the internal pipe 41. Afterward, the air outside the inflating object enters via the venting pipe 21 of the switch hand-wheel 2, passes through the internal pipe 42 via the connection pipe 8, and then enters the opening 411 of the internal pipe 41 of the air passage switching device 4. The air then enters into the chamber 11 within the pump casing 1 via the first venting hole 414 of the internal pipe 41 and the first air outlet 423 of the external sleeve 42. The air then enters into the blade cap 51 via the air inlet 52 of the air pump 5, and enters into the internal pipe 62 after being pressurized by the blade 55 via the second air outlet 54 of the air pump 5, the second air inlet 426 of the external sleeve 42 of the air passage switching device 4, and the second venting hole 415 of the internal pipe 41. Finally, the air enters into the inflating object via the second opening 412 of the internal pipe 41 and the opened air valve opening 61, as shown in
When the air is deflated from the inflating object, the switch hand-wheel 2 is rotated from a closed position to a deflated shift. The switch hand-wheel 2 drives the connection pipe 3, which is connected with the switch hand-wheel, to move therewith. The connection pipe 3 drives the internal pipe 41 of the air passage switching device 4 to rotate together. The arcuate piece of the internal pipe 41 triggers the power switch 7 to turn on the power source. The air pump 5 starts to operate, and then the second slider 417 of the internal pipe 41 laterally slides to the second lower point A2 within the waved chute 427 of the external sleeve 42. The internal pipe 41 axially moves downward in the external sleeve 42 along therewith, and the diaphragm 413 opens the air valve 6 to make it in an open state. Meanwhile, the first venting hole 414 of the internal pipe 41 corresponds to the first air inlet 425 of the external sleeve 42, the second venting hole 415 of the internal pipe 41 corresponds to the second air outlet 426 of the external sleeve 42, and the first air outlet 423 and the second air inlet 426 of the external sleeve 42 are blocked by the wall of the internal pipe 41. Afterward, the air outside the inflating object enters the chamber 11 in the pump casing 1 via the opened air valve opening 61 the second opening 412 of the internal pipe 42, the second venting hole 415 of the internal pipe 41 and the second air inlet 426 of the external sleeve 42. The air then enters into the blade cap 51 via the air inlet 52 of the air pump 5, and enters into the internal pipe 41 after being pressurized by the blade 55 via the first air outlet 53 of the air pump 5, the first air inlet 425 of the external sleeve 42 of the air passage switching device 4, and the first venting hole 414 of the internal pipe 41. Finally, the air is deflated from the inflating object via the first opening 411 of the internal pipe 41, the connection pipe 3, and the venting pipe 21 of the switch hand-wheel 2, as shown in
When the inflating or deflating operation is stopped, the switch hand-wheel 2 is rotated to a stop shift. The switch hand-wheel 2 drives the connection pipe 3, which is connected with the switch hand-wheel, to move together with the switch hand-wheel 2. The connection pipe 3 drives the internal pipe 41 of the air passage switching device 4 to rotate together. The arcuate piece of the internal pipe 41 triggers the power switch 7 to cut off the power source, and the air pump 5 stop its operations. The second slider 417 of the internal pipe 41 laterally slides to the higher point B in the waved chute 427 of the external sleeve 42. The internal pipe 41 axially moves upward in the external sleeve 42 along therewith, and the diaphragm 413 stops to apply a force on the valve rod 65 of the air valve 6. The air valve returns to the closed state. At this moment, the air inside the inflating object cannot communicate with the outside of the inflating object, as shown in
In addition to above embodiments, there may be other embodiments which can achieve same functions and effects. For example, in this embodiment, the air outlets 53, 54 of the motor 3, the air inlet 425, 426, the air outlets 423, 424 of the external sleeve 42 of the air passage switching device 4 may be combined into one from the present two. In the embodiment, the waved chute 627 of the external sleeve 62 of the air passage switching device 6 in this embodiment passes through the wall of the external sleeve 62. In real scenario, the waved chute 627 may be configured at an inner side of the external sleeve 62, which can achieve same function and effect as above.
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2013 2 0646019 U | Oct 2013 | CN | national |
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PCT/CN2014/000204 | 3/6/2014 | WO | 00 |
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WO2015/054973 | 4/23/2015 | WO | A |
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