Bulk cheese shredding system

Abstract

Conveyors to clamp the upper and lower surface of bulk slabs of cheese allowing precise control of feed rates against a drum shredder to promote uniform shred length without the need for cubing of the cheese prior to the shredding process. An anti-caking material may be placed in the drum to treat cheese shreds prior to their discharge.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of a first embodiment of the shredder of the present invention showing opposed conveyors for moving a slab of cheese against a rotating shredder drum under the control of separate drives;

FIG. 2 is a side elevational view of the shredder of FIG. 1 showing the extension of the lower conveyor to provide a guide lip allowing successive slabs of cheese to be abutted against each other for continuous shredding;

FIG. 3 is a cross-sectional, elevational view along lines 3-3 of FIG. 1 showing a tipping of the axis of the drum, its support by rollers, and a feeder for introducing anti-caking ingredients into the drum;

FIG. 4 is a top plan view of two shredders per FIG. 1 arrayed along a conveyor belt for producing higher volumes of shredding and/or blended cheeses;

FIG. 5 is a view similar to that of FIG. 2 showing the stacking of two cheese slabs of different cheese types to produce blended grated cheese;

FIG. 6 is a figure similar to that of FIG. 5 of an alternative embodiment of the shredder of the present invention using opposed horizontal conveyor belts; and

FIG. 7 is a figure similar to that of FIGS. 5, 6 and 7 of an embodiment of the present invention in which direct drive of the conveyors is augmented or replaced by a piston system.

Claims

1. A cheese shredder comprising: a drum having a cylindrical shredding surface rotatable about a first axis;a first drive connected to the drum to rotate the drum about the first axis at a predetermined speed;first and second conveyors having conveying surfaces opposed about a second axis substantially perpendicular to the first axis and positionable to support opposite sides of a cheese slab for movement of the cheese slab along the second axis; anda second drive to move cheese contained between the conveyors toward the drum at a second predetermined speed.

2. The cheese shredder of claim 1 further including a speed controller communicating with the first and second drive to change a ratio of the predetermined speed of movement of cheese contained between the first and second conveyor with respect to rotation speed of the drum.

3. The cheese shredder of claim 1 wherein the conveyors are continuous belts.

4. The cheese shredder of claim 3 wherein the second drive moves the belt of at least one of the conveyors.

5. The cheese shredder of claim 1 including an adjustable support attached to at least one of the first and second conveyors to adjust the separation between the conveying surfaces.

6. The cheese shredder of claim 1 wherein the first and second conveyors provide an exit end adjacent to the drum and an entrance end removed from the drum, the entrance end providing a guide portion allowing later slabs of cheese to be guided into abutment with earlier slabs of cheese for continuous feeding into the drum.

7. The cheese shredder of claim 6 guide portion is an extension of the conveying surface of the first conveyor beyond the end of the second conveyor.

8. The cheese shredder of claim 1 wherein the first and second conveyors provide substantially horizontal conveying surfaces.

9. The cheese shredder of claim 1 wherein the drum is open at at least one end and wherein the first axis is tipped with respect to horizontal so that grated cheese in the drum passes out an open end with rotation of the drum.

10. The cheese shredder of claim 9 further including a feeder having an exit opening positioned within the drum for feeding an anti-caking material onto shredded cheese within the drum.

11. The cheese shredder of claim 10 wherein the first axis is tipped to provide a predetermined minimum dwell time of grated cheese within the drum before grated cheese passes out of the drum.

12. The cheese shredder of claim 1 wherein the second drive is a plunger positioned to contact a cheese slab positioned between the conveying surfaces at an end removed from the drum to provide support for and pressure against the end.

13. The cheese shredder of claim 1 wherein the drum is no less than 20 inches in length measured along the first axis.

14. The cheese shredder of claim 1 wherein the drum is supported for rotation at opposite ends.

15. The cheese shredder of claim 1 wherein at least one end of the drum includes a support coaxially within the drum communicating with a circumference of the drum through multiple radial arms.

16. The cheese shredder of claim 1 wherein at least one end of the drum includes a circumferential support ring supported by multiple rollers.

17. The cheese shredder of claim 1 further including: fourth and fifth conveyors having conveying surfaces opposed about a third axis substantially perpendicular to the first axis and positionable to support opposite sides of a cheese slab for movement of the cheese slab along the third axis; anda third drive to move cheese contained between the conveyors toward the drum at a third predetermined speed; anda controller communicating with at least one of the second and third drives to control a relative speed of feeding different types of cheese placed between the first and second conveyors and third and fourth conveyors to obtain a predetermined cheese mixture ratio.

18. The cheese shredder of claim 1 wherein the second and third axes are parallel.

19. The cheese shredder of claim 1 further including: a second drum having a cylindrical shredding surface rotatable about a third axis;a third drive connected to the drum to rotate the drum about the third axis at a third predetermined speed;fourth and fifth conveyors having conveying surfaces opposed about a fourth axis substantially perpendicular to the third axis and positionable to support opposite sides of a cheese slab for movement of the cheese slab along the fourth axis;a fourth drive moves cheese contained between the conveyors toward the second drum at a fourth predetermined speed; anda controller communicating with at least one of the first through fourth drives to control the relative proportions of grated cheese from first drum and second drum to obtain a predetermined cheese mixture ratio.

20. The cheese shredder of claim 1 wherein the first and third axes are parallel and the second and fourth axis are parallel and further including a conveyor positioned under both of at least a portion of the drum to receive cheese therefrom.

21. A method of shredding cheese employing a drum having a cylindrical shredding surface rotatable about a first axis, a first drive connected to the drum to rotate the drum about the first axis at a predetermined speed, first and second conveyors having conveying surfaces opposed about a second axis substantially perpendicular to the first axis and positionable to support opposite sides of a cheese slab for movement of the cheese slab along the second axis; and a second drive to move cheese contained between the conveyors toward the drum at a second predetermined speed, the method comprising the steps of: (a) stacking a first and second type of cheese across the first axis between the support surfaces; and(b) feeding the first and second type of cheese simultaneously into the drum to obtain a mixture of grated cheeses.