Such a bulk material container serves for transporting all types of bulk material, for instance wood chips. Moreover, the bulk container can be equipped with forklift pockets which enable a forklift to engage, as is known from AT 506 371 B1.
Accordingly, the bulk material container is implemented as an open-top container having an open container roof which is optionally able to be covered with a tarpaulin or any other cover. The bulk material container moreover has a sheet-metal floor wall, sheet-metal side walls as well as sheet-metal end walls which are completely closed over the entire area, that is to say configured without loading and unloading openings.
Rotary unloading is carried out in AT 506 371 B1. In such rotary unloading, the forklift tilts the bulk material container about the container end side until the bulk material drops out of the open container roof.
The tilting movement during the unloading procedure leads to high stress on the bulk material container, on account of which the container walls are at risk of deformation, that is to say of bending apart.
The object of the invention lies in providing a bulk material container which, in a manner that is simple in terms of construction, in comparison to the prior art provides a higher stiffness of the container during the unloading procedure.
The object is achieved by the features of claim 1 or 10. Preferred refinements of the invention are disclosed in the dependent claims.
According to the characterizing clause of claim 1, each forklift pocket which is configured as a floor-proximal, tubular hollow cross support, is a component part of a U-shaped hollow support reinforcement, by means of which the container stiffness in the unloading procedure can be increased. In the U-shaped hollow support reinforcement, the forklift pocket in the container tranverse direction (2/9), while forming floor-proximal reinforcement nodes, transitions on both sides directly to vertical reinforcement hollow supports. The vertical reinforcement hollow supports, while forming roof-proximal reinforcement nodes, are attached in a force-transmitting manner to the roof frame of the bulk material container.
With a view to a container stiffness, it is preferable for the sheet-metal side walls and the sheet-medal end walls to be configured so as to be completely closed across the entire area as well as to be configured without loading and unloading openings. Alternatively thereto, at least one unloading opening can be configured in at least one of the sheet-metal side walls and/or the sheet-metal end walls. In this case, the unloading of bulk material does not take place by way of the open container roof but, with the bulk material container tilted, by way of the unloading opening which is configured in the sheet-metal side wall or in the sheet-metal end wall.
In a technical implementation, a total of exactly two such U-shaped hollow support reinforcements can be implemented in the bulk material container. Each U-shaped hollow support reinforcement at the floor-proximal reinforcement node thereof and at the roof-proximal reinforcement node thereof can be incorporated in a force-transmitting manner in the cuboid support structure of the bulk material container.
The above-mentioned support structure can be composed of a floor frame and a roof frame. In one preferred design embodiment in terms of construction, the floor frame can be constructed from floor longitudinal supports and from floor cross supports which are connected to one another at floor corner fittings. In the same manner, the roof frame can also be constructed from roof longitudinal supports and from roof cross supports which are connected to one another at roof corner fittings. One corner vertical support which connects to one another the floor and roof corner fittings that lie on top of one another can be provided at each container corner. With a view to a perfect container stiffness in the unloading procedure it is preferable for all of the longitudinal, cross, and vertical supports of the support structure to be configured as tubular hollow supports having a hollow profile that is closed in the cross section.
A preferred geometry of the floor-proximal reinforcement node and of the roof-proximal reinforcement node will be described hereunder, the U-shaped hollow support reinforcement being able to be incorporated in a simple manner in terms of construction in the support structure by means of said reinforcement nodes, in order for the container stiffness to be increased.
Accordingly, each of the floor longitudinal supports can be subdivided into two end-side longitudinal support external parts and one longitudinal support central part. Said longitudinal support external parts and central parts, having the transversely running forklift pocket disposed therebetween, can be disposed behind one another so as to be in alignment with the container longitudinal direction. One longitudinal support external part, the longitudinal support central part, the vertical reinforcement hollow support, and the forklift pocket thus converge in a force-transmitting manner at the floor-proximal reinforcement node. It is preferable for the forklift pocket to form a support base to which the longitudinal support external part, the longitudinal support central part, and the vertical reinforcement hollow support are attached (that is to say welded).
The longitudinal support central part and one of the longitudinal support external parts can thus be attached to the narrow sides of the forklift pockets by way of a butt-welded connection. The reinforcement hollow support can be attached to the upper flat side of the forklift pocket by way of a butt-welded connection.
A sheet-metal angular profile part can be provided for further reinforcing the floor-proximal reinforcement node. The sheet-metal angular profile part can have a horizontal floor leg and a vertical lateral leg which is angled so as to be orthogonal to said floor leg. In the assembled state, the sheet-metal angular profile part can enclose a lower longitudinal support external edge. In this case, the horizontal floor leg can be attached to the lower forklift pocket flat side as well as to a lower longitudinal support lower side. The vertical lateral leg of the sheet-metal angular profile part can be attached to a longitudinal support external side as well as to the vertical reinforcement hollow support.
In a refinement, the sheet-metal angular profile part can additionally act as an impact protection when moving the forklift truck arms into the forklift pockets. In this case, a clearance which delimits a forklift pocket opening can be additionally configured in the vertical lateral leg of the sheet-metal angular profile part.
It is preferable for the sheet-metal side wall of the bulk material container in the container longitudinal direction to run without interruption, that is to say in a completely continuous manner, between the corner vertical supports. In the same manner, the sheet-metal end wall in the container transverse direction can run in a completely continuous manner, between the corner vertical supports. In the event of stress, that is to say in the unloading procedure, the sheet-metal end wall and the sheet-metal side wall thus form large-area thrust fields by way of which a transmission of force, or a distribution of force, respectively, takes place between the corner vertical supports so as to avoid excessive stressing of the lower container end side during the rotary unloading.
With a view to a material-saving container construction, the reinforcement hollow support can be constructed from a C-shaped extruded profile part which has a hollow profile that in the container transverse direction is open toward the outside. The profile flanks thereof (which protrude from a profile base), while forming a closed hollow profile, can be attached (that is to say preferably welded) to the internal side of the sheet-metal side wall.
As opposed to the above-described floor longitudinal supports, the respective roof longitudinal support in the container longitudinal direction can extend in a completely continuous manner between the roof corner fittings. In this case, the vertical reinforcement hollow support of the U-shaped hollow support reinforcement, while forming the roof-proximal reinforcement node, can be attached directly to the lower side of the roof longitudinal support.
The forklift pockets in the floor frame act as additional cross supports which subdivide a floor frame opening into two end-side sub-openings and one central sub-opening disposed therebetween. The total of three frame sub-openings can be spanned by three mutually independent floor wall segments. Said floor wall segments in the container longitudinal direction are mutually spaced apart, having the forklift pockets disposed therebetween.
As opposed to AT 506 371 B1, the sheet-metal end walls and the sheet-metal side walls in the bulk material container according to the invention run in a completely continuous manner in a vertical plane, specifically without any lateral convexities in the sheet-metal side walls, as is shown in AT 506 371 B1. Such lateral convexities in the sheet-metal side walls increase the container loading capacity. According to the invention, lateral convexities of this type are dispensed with so as to reduce stresses on the container during the unloading procedure. Against this background, the vertical reinforcement hollow support, in particular the C-profile part thereof, can also be configured according to the invention as a linear elongate extruded profile having a cross section that runs so as to be continuously constant in the direction of manufacture.
The bulk material container according to the invention, in the manner of a conventional ISO container, can be readily transshipped, specifically by means of a container forklift truck for transhipping such ISO containers, between different transportation modes, for example between the railroad and a truck semi-trailer. It is thus preferable for the floor and roof corner fittings to be embodied as ISO container corner fittings, as are also installed in a conventional ISO container.
In the above embodiment, the two sheet-metal end walls as simple trapezoidal sheet-metal parts can be fastened, that is to say welded, to the cuboid support structure of the bulk material container. As opposed thereto, in a further embodiment, one of the sheet-metal end walls can be constructed from a portal frame which is closed in a frame-shaped manner and encloses an unloading door. The unloading door in an exemplary manner can be mounted so as to be pivotable about an upper, horizontally oriented pivot axis in the portal frame. The latter delimits an end-side unloading opening which has a large cross-section and is able to be closed by means of the pivotable unloading door.
The portal frame can moreover be conceived as a separate add-on part which is fastened to a vertical frame on the support structure of the bulk material container. The vertical frame can be constructed from the floor cross support, the corner vertical supports, and the roof vertical support.
An unloading opening which has a small cross-section and is able to be closed by way of a closing element, in particular a slide, can moreover be configured in the pivotable unloading door.
In an unloading procedure, the forklift truck moves the above-defined bulk material container to a tilted position, and the unloading door and/or the closing element is/are open until the bulk material can drop out of one of the unloading openings.
In a further embodiment, one of the sheet-metal side walls can alternatively have an unloading door which is formed from two door leaves, for example. The two door leaves can in each case be indirectly or directly articulated about a vertical pivot axis by hinges on the corner vertical supports. The two door leaves can preferably be enclosed in a separate portal frame which as a separate add-on part can be mounted laterally on the support structure.
In a refinement, a C-profile part can be welded to the inside of each of the door leaves. The C-profile part, conjointly with the respective door leave, forms a vertical reinforcement hollow support which is a component part of the U-shaped hollow support reinforcement. In this case, the C-profile part can preferably be connected by welding to neither the upper forklift pocket flat side nor the upper roof longitudinal support but simply bears loosely in a force-transmitting manner on said upper forklift pocket flat side or said upper roof longitudinal support so as to enable an activation of the door.
Alternatively thereto, the installation of such a C-profile part on the respective door leaf can be completely dispensed with. In this case, the respective hollow support reinforcement is no longer configured so as to be U-shaped but rather L-shaped, specifically conjointly by way of the floor-proximal forklift pocket and just exactly one reinforcement hollow support that rises from the latter.
Said reinforcement hollow support, when viewed in the container transverse direction, is positioned on that sheet-metal side wall that lies opposite the door leaves.
Three exemplary embodiments of the invention are described hereunder by means of the appended figures in which:
A bulk material container which is implemented as an open top container is shown in
For loading and unloading of bulk material, the bulk material container has an open container roof 7 (that is to say a container roof opening) which is optionally able to be covered with a tarpaulin.
The sheet-metal side walls 1, the sheet-metal end walls 3, and the sheet-metal floor wall 5 is supported by a cuboid support structure 9 as is shown (in isolation as well as in an exploded view) in
Moreover, two forklift pockets 29 are integrated in the floor frame 11. Said forklift pockets 29 in a container transverse direction y extend between the two floor longitudinal supports 13. Each of the forklift pockets 29 is configured as a tubular hollow cross support having a hollow profile which is closed in the cross section xz, specifically as a square flat-profile tube which on both sides in a container transverse direction y is open toward the outside at forklift pocket openings 31 (
The bulk material container according to the invention in a rotary unloading procedure provides a container stiffness which is increased in comparison to the prior art. In order for the container stiffness to be increased, each of the forklift pockets 29 in the figures is a component part of a U-shaped hollow support reinforcement 33. In the U-shaped hollow support reinforcement 33, the forklift pocket 29 in the container transverse direction y at floor-proximal reinforcement nodes KB transitions on both sides in a force-transmitting manner directly to vertical reinforcement hollow supports 35. The vertical reinforcement hollow supports 35, while forming roof-proximal reinforcement nodes KD, are connected by butt-welding to the lower side of the roof longitudinal supports 23. As is derived from
As opposed to the roof longitudinal supports 23, each floor longitudinal support 13 is subdivided into two end-side longitudinal support external parts 37 and into one longitudinal support central part 39. The two longitudinal support external parts 37 and the longitudinal support central part 39, having the forklift pocket 29 disposed therebetween, are disposed behind one another so as to be in alignment with the container longitudinal direction x.
The design in terms of construction of the floor-proximal reinforcement node KB is shown in
As is derived from
The sheet-metal side walls 1 in the container longitudinal direction x run in a completely continuous manner between the corner vertical supports 27. In the same manner, the sheet-metal end walls 3 in the container transverse direction y run in a completely continuous manner between the corner vertical supports 27. In this manner, the sheet-metal end walls 3 and the sheet-metal side walls 1 in the event of stress, that is to say in rotary unloading, form large-area thrust fields by way of which a transmission of force, or a distribution of force, respectively, takes place between the corner vertical supports 27 so as to avoid any deformation of the container during the unloading procedure.
The forklift pockets 29 integrated in the floor frame 11 act as additional cross supports which subdivide a floor frame opening 49 (
For further stiffening the floor-proximal reinforcement node KB, a sheet-metal angular profile part 57 which has a horizontal floor leg 59 and a vertical lateral leg 61 which protrudes in an orthogonal manner from the latter is provided in the figures. The sheet-metal angular profile part 57 defines an internal corner region which encloses a lower longitudinal support external edge 67 (
The sheet metal end walls and sheet-metal side walls 1, 3 as well as the floor wall 5 are implemented as trapezoidal panels. In the sheet-metal side walls 1 the trapezoidal profile is interrupted by planar assembly portions 65. The latter are connected by butt-welding to the C-shaped profile parts 45 of the reinforcement hollow supports 35 (
In the exemplary embodiment shown in
The portal frame 68 is moreover conceived as a separate add-on part which in
An unloading opening with a small cross-section is configured in the pivotable unloading door 69, said unloading opening being able to be closed by way of a closing element 71, in particular a slide.
In an unloading procedure, the forklift truck moves the bulk material container shown in
In the closed state shown in
As an alternative to
One C-profile part 45 can be welded to the internal side of each of the door leaves 75 in
Alternatively thereto, the installation of a C-profile part 45 on the respective door leaf 75 can be dispensed with. In this case, the respective hollow support reinforcement 33 is no longer configured so as to be U-shaped but rather L-shaped, specifically by way of the floor-proximal forklift pocket 29 and only one reinforcement hollow support 35 rising therefrom. The latter, when viewed in the container transverse direction y, is positioned on the sheet-metal side wall 1 that lies opposite the door leaves 75.
1 Sheet-metal side wall
2 Sheet-metal end wall
5 Sheet-metal floor wall
7 Container roof
9 Support structure
11 Floor frame
13 Floor longitudinal support
15 Floor cross support
17 Floor corner fittings
19 Roof frame
21 Roof longitudinal support
23 Roof cross support
25 Roof corner fittings
27 Corner vertical support
29 Forklift pockets
31 Forklift pocket openings
33 U-shaped hollow support reinforcement
35 Vertical reinforcement hollow support
37 Longitudinal support—external part
39 Longitudinal support—central part
41 Narrow side
43 Upper flat side of the forklift pocket
45 C-profile part
47 Profile flanks
49 Frame opening
51 End-side sub-opening
53 Central sub-opening
54, 55, 56 Floor wall sheet-metal segments
57 Sheet-metal angular profile part
59 Floor legs
61 Lateral legs
63 Lower flat side of the forklift pocket
65 Planar assembly portion
66 Clearance
67 Longitudinal support external edge
68 Portal frame
69 Unloading door
71 Closing element
73 Locking element
75 Door leaf
77 Hinges
S Pivot axis
KB Floor-proximal reinforcement node
KD Roof-proximal reinforcement node
V Vertical frame
Number | Date | Country | Kind |
---|---|---|---|
10 2018 007 204.6 | Sep 2018 | DE | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2019/073507 | 9/4/2019 | WO | 00 |