Patent Application
20150267286
The disclosure is directed to Pt—Cu—P alloys bearing at least one of B, Ag, and Au that are capable of forming metallic glass samples with a lateral dimension greater than 3 mm and as large as 50 mm or larger.
U.S. Pat. No. 6,749,698 entitled “Precious Metal Based Amorphous Alloys,” the disclosure of which is incorporated herein by reference in its entirety, discloses ternary Pt—Cu—P glass-forming alloys with an optional addition of Pd. The patent does not refer on the possible addition of any of B, Ag, and Au in Pt—Cu—P compositions.
Among other things, U.S. Pat. No. 7,582,172 entitled “Pt-Based Bulk Solidifying Amorphous Alloys,” the disclosure of which is incorporated herein by reference in its entirety, discloses the addition of Ni and/or Co at relatively high concentrations in ternary Pt—Cu—P glass-forming alloys. The patent also discloses the optional addition of B, Ag, and Au among many possible additional elements in broad lists of elemental components. The patent does not disclose the optional addition of B, Ag, or Au in alloys that do not contain Ni and/or Co.
U.S. Pat. No. 8,361,250 entitled “Amorphous Platinum-Rich Alloys,” the disclosure of which is incorporated herein by reference in its entirety, discloses the addition of Si in ternary Pt—Cu—P alloys where the weight fraction of Pt is at least 0.925. The patent does not disclose lower Pt weight fractions and does not disclose alloys that do not contain Si.
The disclosure provides Pt—Cu—P metallic glass-forming alloys and metallic glasses comprising at least one of B, Ag, and Au with potentially other elements, where B and/or Ag and/or Au contribute to increase the critical rod diameter of the alloy in relation to the alloy free of B and/or Ag and/or Au.
In one embodiment, the disclosure provides a metallic glass-forming alloy or metallic glass that comprises at least Pt, Cu, and P, where the atomic fraction of Pt is in the range of 45 to 75 percent and the weight fraction of Pt does not exceed 91 percent, the atomic fraction of Cu is in the range of 3 to 35 percent, the atomic fraction of P is in the range of 14 to 26. The alloy or metallic glass also comprises at least one additional element selected from the group consisting of Ag, Au, and B where the atomic fraction of each of the at least one additional elements is in the range of 0.05 to 7.5 percent. In some embodiments, the group consisting of Ag, Au, and B has an atomic fraction ranging from 0.1 to 7.5 perfect for least one elements. Among other optional elements, the alloy or metallic glass may also comprise one optional element selected from the group consisting of Ni and Co where the combined atomic fraction of Ni and Co is less than 2 percent. The critical rod diameter of the alloy is at least 3 mm.
In another embodiment, the atomic fraction of Pt is in the range of 45 to 60 percent, the atomic fraction of Cu is in the range of 15 to 35 percent, the atomic fraction of P is in the range of 17 to 24, and wherein the Pt weight fraction is at least 80.0 percent.
In another embodiment, the atomic fraction of Pt is in the range of 50 to 65 percent, the atomic fraction of Cu is in the range of 15 to 30 percent, the atomic fraction of P is in the range of 17 to 24, and wherein the Pt weight fraction is at least 85.0 percent.
In another embodiment, the atomic fraction of Pt is in the range of 55 to 70 percent, the atomic fraction of Cu is in the range of 3 to 25 percent, the atomic fraction of P is in the range of 17 to 24, and wherein the Pt weight fraction is at least 90.0 percent.
In another embodiment, the atomic fraction of Pt is in the range of 45 to 60 percent, the atomic fraction of Cu is in the range of 15 to 35 percent, the atomic fraction of P is in the range of 14 to 24, and wherein the Pt weight fraction is at least 80.0 percent. The alloy or metallic glass also comprises at least one additional element selected from the group consisting of Ag, Au, and B where the atomic fraction of each of the at least one additional elements is in the range of 0.1 to 6 percent.
In another embodiment, the atomic fraction of Pt is in the range of 50 to 65 percent, the atomic fraction of Cu is in the range of 14 to 30 percent, the atomic fraction of P is in the range of 17 to 24, and wherein the Pt weight fraction is at least 85.0 percent. The alloy or metallic glass also comprises at least one additional element selected from the group consisting of Ag, Au, and B where the atomic fraction of each of the at least one additional elements is in the range of 0.1 to 5 percent.
In another embodiment, the atomic fraction of Pt is in the range of 55 to 70 percent, the atomic fraction of Cu is in the range of 3 to 25 percent, the atomic fraction of P is in the range of 17 to 24, and wherein the Pt weight fraction is at least 90.0 percent. The alloy or metallic glass also comprises at least one additional element selected from the group consisting of Ag, Au, and B where the atomic fraction of each of the at least one additional elements is in the range of 0.1 to 6 percent.
In another embodiment, the atomic fraction of Pt is in the range of 57 to 63 percent, the atomic fraction of Cu is in the range of 16 to 23 percent, the atomic fraction of P is in the range of 15 to 25, and wherein the Pt weight fraction is at least 90.0 percent. The alloy or metallic glass also comprises at least one additional element selected from the group consisting of Ag, Au, and B where the atomic fraction of each of the at least one additional elements is in the range of 0.1 to 6 percent.
In another embodiment, the atomic fraction of each of the at least one additional elements selected from the group consisting of Ag, Au, and B is in the range of 0.2 to 5.
In another embodiment, the atomic fraction of each of the at least one additional elements selected from the group consisting of Ag, Au, and B is in the range of 0.25 to 3.
In another embodiment, the disclosure provides a metallic glass-forming alloy or metallic glass that comprises at least Pt, Cu, P and B, where the atomic fraction of Pt is in the range of 45 to 75 percent and the weight fraction of Pt does not exceed 91 percent, the atomic fraction of Cu is in the range of 3 to 35 percent, the atomic fraction of P is in the range of 14 to 24, and the atomic fraction of B is in the range of 0.25 to 6 percent.
In another embodiment, the critical rod diameter of the alloy containing at least B is greater by at least 25% compared to an alloy where the B content is entirely substituted by P.
In another embodiment, the critical rod diameter of the alloy containing at least B is greater by at least 50% compared to an alloy where the B content is entirely substituted by P.
In another embodiment, the critical rod diameter of the alloy containing at least B is greater by at least 75% compared to an alloy where the B content is entirely substituted by P.
In another embodiment, the critical rod diameter of the alloy is at least 5 mm.
In another embodiment, the critical rod diameter of the alloy is at least 6 mm.
In another embodiment, the critical rod diameter of the alloy is at least 9 mm.
In another embodiment, the critical rod diameter of the alloy is at least 10 mm.
In another embodiment, the critical rod diameter of the alloy is at least 13 mm.
In another embodiment, the critical rod diameter of the alloy is at least 17 mm.
In another embodiment, the critical rod diameter of the alloy is at least 25 mm.
In another embodiment, the atomic fraction of B is in the range of 0.25 to 5.
In another embodiment, the atomic fraction of B is in the range of 0.25 to 4.
In another embodiment, the atomic fraction of B is in the range of 0.25 to 3.
In another embodiment, the atomic fraction of B is in the range of 0.25 to 2.
In another embodiment, the atomic fraction of B is in the range of 0.5 to 1.75.
In another embodiment, the atomic fraction of Pt is in the range of 45 to 60 percent, the atomic fraction of Cu is in the range of 15 to 35 percent, the atomic fraction of P is in the range of 17 to 23, and the atomic fraction of B is in the range of 0.25 to 3.
In another embodiment, the atomic fraction of Pt is in the range of 55 to 70 percent, the atomic fraction of Cu is in the range of 3 to 25 percent, the atomic fraction of P is in the range of 17 to 23, and the atomic fraction of B is in the range of 0.25 to 3.
In another embodiment, the atomic fraction of Pt is in the range of 50 to 65 percent, the atomic fraction of Cu is in the range of 15 to 30 percent, the atomic fraction of P is in the range of 17 to 23, and the atomic fraction of B is in the range of 0.25 to 3.
In another embodiment, the atomic fraction of Pt is in the range of 57 to 63 percent, the atomic fraction of Cu is in the range of 16 to 23 percent, the atomic fraction of P is in the range of 17.5 to 22.5, and the atomic fraction of B is in the range of 0.5 to 1.5.
In another embodiment, the combined atomic fraction of P and B is between 18 and 25 percent.
In another embodiment, the combined atomic fraction of P and B is between 19 and 24 percent.
In another embodiment, the combined atomic fraction of P and B is between 19.5 and 23.5 percent.
In another embodiment, the Pt weight fraction is in the range of 74 to 91 percent.
In another embodiment, the Pt weight fraction is in the range of 79 to 86 percent.
In another embodiment, the Pt weight fraction is in the range of 84 to 91 percent.
In another embodiment, the Pt weight fraction is in the range of 84.5 to 86 percent.
In another embodiment, the Pt weight fraction is at least 80.0 percent.
In another embodiment, the Pt weight fraction is at least 85.0 percent.
In another embodiment, the Pt weight fraction is at least 90.0 percent.
In another embodiment, the alloy or metallic glass also comprises at least one of Ni or Co in a combined atomic fraction of less than 2 percent.
In another embodiment, the alloy or metallic glass comprises an amount of Ni and Co in a combined atomic fraction that is the lower of either less than 2 percent of the total atomic fraction of the alloy, or less than 25 percent of the atomic fraction of Cu in the alloy.
In another embodiment, the alloy or metallic glass also comprises Ag in an atomic fraction in the range of up to 7.5 percent.
In another embodiment, the alloy or metallic glass also comprises Ag in an atomic fraction in the range of 0.25 to 5 percent.
In another embodiment, the alloy or metallic glass also comprises Ag in an atomic fraction in the range of 0.25 to 3 percent.
In another embodiment, the alloy or metallic glass also comprises Ag in an atomic fraction in the range of 0.25 to 2.5 percent.
In another embodiment, the alloy or metallic glass also comprises Au in an atomic fraction of up to 5 percent.
In another embodiment, the alloy or metallic glass also comprises Au in an atomic fraction in the range of 0.1 to 3 percent.
In another embodiment, the alloy or metallic glass also comprises Au in an atomic fraction in the range of 0.1 to 2.5 percent.
In another embodiment, the alloy or metallic glass also comprises Au in an atomic fraction in the range of 0.1 to 2 percent.
In another embodiment, the alloy or metallic glass also comprises Au in an atomic fraction in the range of 0.25 to 1.5 percent.
In other embodiments, the disclosure provides a metallic glass-forming alloy or metallic glass that comprises at least Pt, Cu, P and Ag, where the atomic fraction of Pt is in the range of 45 to 75 percent and the weight fraction of Pt does not exceed 91 percent, the atomic fraction of Cu is in the range of 3 to 35 percent, the atomic fraction of P is in the range of 15 to 25, and the atomic fraction of Ag is in the range of 0.25 to 7.5 percent.
In another embodiment, the critical rod diameter of the alloy is greater by at least 25% compared to the alloy where Ag is entirely substituted by Cu and/or Pt.
In another embodiment, the critical rod diameter of the alloy is greater by at least 50% compared to the alloy where Ag is entirely substituted by Cu and/or Pt.
In another embodiment, the critical rod diameter of the alloy is greater by at least 75% compared to the alloy where Ag is entirely substituted by Cu and/or Pt.
In another embodiment, the critical rod diameter of the alloy is at least 5 mm.
In another embodiment, the critical rod diameter of the alloy is at least 6 mm.
In another embodiment, the critical rod diameter of the alloy is at least 9 mm.
In another embodiment, the critical rod diameter of the alloy is at least 10 mm.
In another embodiment, the critical rod diameter of the alloy is at least 13 mm.
In another embodiment, the critical rod diameter of the alloy is at least 17 mm.
In another embodiment, the critical rod diameter of the alloy is at least 25 mm.
In another embodiment, the atomic fraction of Ag is in the range of 0.25 to 5.
In another embodiment, the atomic fraction of Ag is the range of 0.25 to 3.
In another embodiment, the atomic fraction of Ag is the range of 0.25 to 2.5.
In another embodiment, the atomic fraction of Pt is in the range of 45 to 60 percent, the atomic fraction of Cu is in the range of 15 to 35 percent, the atomic fraction of P is in the range of 18 to 24, and the atomic fraction of Ag is in the range of 0.25 to 4.
In another embodiment, the atomic fraction of Pt is in the range of 55 to 70 percent, the atomic fraction of Cu is in the range of 3 to 25 percent, the atomic fraction of P is in the range of 18 to 24, and the atomic fraction of Ag is in the range of 0.25 to 4.
In another embodiment, the atomic fraction of Pt is in the range of 50 to 65 percent, the atomic fraction of Cu is in the range of 15 to 30 percent, the atomic fraction of P is in the range of 18 to 24, and the atomic fraction of Ag is in the range of 0.25 to 3.
In another embodiment, the atomic fraction of Pt is in the range of 57 to 63 percent, the atomic fraction of Cu is in the range of 16 to 23 percent, the atomic fraction of P is in the range of 19 to 23, and the atomic fraction of Ag is in the range of 0.25 to 2.5.
In another embodiment, the Pt weight fraction is in the range of 74 to 91 percent.
In another embodiment, the Pt weight fraction is in the range of 79 to 86 percent.
In another embodiment, the Pt weight fraction is in the range of 84 to 91 percent.
In another embodiment, the Pt weight fraction is in the range of 84.5 to 86 percent.
In another embodiment, the Pt weight fraction is at least 80.0 percent.
In another embodiment, the Pt weight fraction is at least 85.0 percent.
In another embodiment, the Pt weight fraction is at least 90.0 percent.
In another embodiment, the alloy or metallic glass also comprises at least one of Ni or Co in a combined atomic fraction of less than 2 percent.
In another embodiment, the alloy or metallic glass also comprises at least one of Ni and Co in a combined atomic fraction of either less than 2 percent, or less than 25 percent of the Cu atomic fraction, whichever is lower.
In another embodiment, the alloy or metallic glass also comprises B in an atomic fraction of up to 6 percent.
In another embodiment, the alloy or metallic glass also comprises B in an atomic fraction in the range of 0.25 to 5 percent.
In another embodiment, the alloy or metallic glass also comprises B in an atomic fraction in the range of 0.25 to 4 percent.
In another embodiment, the alloy or metallic glass also comprises B in an atomic fraction in the range of 0.25 to 3 percent.
In another embodiment, the alloy or metallic glass also comprises B in an atomic fraction in the range of 0.25 to 2 percent.
In another embodiment, the alloy or metallic glass also comprises B in an atomic fraction in the range of 0.5 to 1.75 percent.
In another embodiment, the alloy or metallic glass also comprises Au in an atomic fraction of up to 5 percent.
In another embodiment, the alloy or metallic glass also comprises Au in an atomic fraction in the range of 0.1 to 3 percent.
In another embodiment, the alloy or metallic glass also comprises Au in an atomic fraction in the range of 0.1 to 2.5 percent.
In another embodiment, the alloy or metallic glass also comprises Au in an atomic fraction in the range of 0.1 to 2 percent.
In another embodiment, the alloy or metallic glass also comprises Au in an atomic fraction in the range of 0.25 to 1.5 percent.
In other embodiments, the disclosure provides a metallic glass-forming alloy or metallic glass that comprises at least Pt, Cu, P and Au, where the atomic fraction of Pt is in the range of 45 to 75 percent and the weight fraction of Pt does not exceed 91 percent, the atomic fraction of Cu is in the range of 3 to 35 percent, the atomic fraction of P is in the range of 15 to 25, and the atomic fraction of Au is in the range of 0.05 to 5 percent.
In another embodiment, the critical rod diameter of the alloy is greater by at least 25% compared to the alloy where Au is entirely substituted by Cu and/or Pt.
In another embodiment, the critical rod diameter of the alloy is greater by at least 50% compared to the alloy where Au is entirely substituted by Cu and/or Pt.
In another embodiment, the critical rod diameter of the alloy is greater by at least 75% compared to the alloy where Au is entirely substituted by Cu and/or Pt.
In another embodiment, the critical rod diameter of the alloy is at least 5 mm.
In another embodiment, the critical rod diameter of the alloy is at least 6 mm.
In another embodiment, the critical rod diameter of the alloy is at least 9 mm.
In another embodiment, the critical rod diameter of the alloy is at least 10 mm.
In another embodiment, the critical rod diameter of the alloy is at least 13 mm.
In another embodiment, the critical rod diameter of the alloy is at least 17 mm.
In another embodiment, the critical rod diameter of the alloy is at least 25 mm.
In another embodiment, the atomic fraction of Au is in the range of 0.1 to 3.
In another embodiment, the atomic fraction of Au is in the range of 0.1 to 2.5.
In another embodiment, the atomic fraction of Au is in the range of 0.1 to 2.
In another embodiment, the atomic fraction of Au is in the range of 0.25 to 1.5.
In another embodiment, the atomic fraction of Pt is in the range of 45 to 60 percent, the atomic fraction of Cu is in the range of 15 to 35 percent, the atomic fraction of P is in the range of 18 to 24, and the atomic fraction of Au is in the range of 0.1 to 2.5.
In another embodiment, the atomic fraction of Pt is in the range of 55 to 70 percent, the atomic fraction of Cu is in the range of 3 to 25 percent, the atomic fraction of P is in the range of 18 to 24, and the atomic fraction of Au is in the range of 0.1 to 2.5.
In another embodiment, the atomic fraction of Pt is in the range of 50 to 65 percent, the atomic fraction of Cu is in the range of 15 to 30 percent, the atomic fraction of P is in the range of 18 to 24, and the atomic fraction of Au is in the range of 0.1 to 2.
In another embodiment, the atomic fraction of Pt is in the range of 57 to 63 percent, the atomic fraction of Cu is in the range of 16 to 23 percent, the atomic fraction of P is in the range of 19 to 23, and the atomic fraction of Ag is in the range of 0.25 to 1.75.
In another embodiment, the Pt weight fraction is in the range of 74 to 91 percent.
In another embodiment, the Pt weight fraction is in the range of 79 to 86 percent.
In another embodiment, the Pt weight fraction is in the range of 84 to 91 percent.
In another embodiment, the Pt weight fraction is in the range of 84.5 to 86 percent.
In another embodiment, the Pt weight fraction is at least 80.0 percent.
In another embodiment, the Pt weight fraction is at least 85.0 percent.
In another embodiment, the Pt weight fraction is at least 90.0 percent.
In another embodiment, the alloy or metallic glass also comprises at least one of Ni or Co in a combined atomic fraction of less than 2 percent.
In another embodiment, the alloy or metallic glass also comprises at least one of Ni and Co in a combined atomic fraction of either less than 2 percent, or less than 25 percent of the Cu atomic fraction, whichever is lower.
In another embodiment, the alloy or metallic glass also comprises B in an atomic fraction of up to 6 percent.
In another embodiment, the alloy or metallic glass also comprises B in an atomic fraction in the range of 0.25 to 5 percent.
In another embodiment, the alloy or metallic glass also comprises B in an atomic fraction in the range of 0.25 to 4 percent.
In another embodiment, the alloy or metallic glass also comprises B in an atomic fraction in the range of 0.25 to 3 percent.
In another embodiment, the alloy or metallic glass also comprises B in an atomic fraction in the range of 0.5 to 2 percent.
In another embodiment, the alloy or metallic glass also comprises B in an atomic fraction in the range of 0.75 to 1.75 percent.
In another embodiment, the alloy or metallic glass also comprises Ag in an atomic fraction of up to 7.5 percent.
In another embodiment, the alloy or metallic glass also comprises Ag in an atomic fraction in the range of 0.25 to 5 percent.
In another embodiment, the alloy or metallic glass also comprises Ag in an atomic fraction in the range of 0.25 to 4 percent.
In another embodiment, the alloy or metallic glass also comprises Ag in an atomic fraction in the range of 0.25 to 3 percent.
In another embodiment, the alloy or metallic glass also comprises Ag in an atomic fraction in the range of 0.25 to 2.5 percent.
In another embodiment, the disclosure is directed to an alloy capable of forming a metallic glass or metallic glass having a composition represented by the following formula (subscripts denote atomic percentages):
Pt(100-a-b-c-d-e)CuaAgbAucPdBe
where:
a ranges from 3 to 35;
b is up to 7.5;
c is up to 7.5;
d ranges from 14 to 26;
e is up to 7.5;
wherein at least one of b, c, and e is at least 0.05;
wherein the Pt weight fraction is between 74 and 91 percent; and
wherein the critical rod diameter of the alloy is at least 3 mm.
In another embodiment, at least one of b, c, and e is at least 0.1.
In another embodiment, a ranges from 16 to 23, d ranges from 19 to 23, e ranges from 0.25 to 3, wherein the Pt weight fraction is at least 85.0. In some embodiments in these ranges, the critical rod diameter of the alloy is at least 10 mm.
In another embodiment, the sum of d and e ranges from 19 to 24.
In another embodiment, a ranges from 19.5 to 21.5, d ranges from 20 to 22, e ranges from 1 to 1.5, wherein the Pt weight fraction is at least 85.0. In some embodiments in these ranges, the critical plate thickness of the alloy is at least 8 mm.
In another embodiment, a ranges from 20 to 21, d ranges from 20.4 to 21.4, e ranges from 1.05 to 1.25, wherein the Pt weight fraction is at least 85.0. In some embodiments in these ranges, the critical plate thickness of the alloy is at least 9 mm.
In another embodiment, a ranges from 16 to 23, b ranges from 0.1 to 5, d ranges from 19 to 23, e ranges from 0.25 to 3, wherein the Pt weight fraction is at least 85.0. In some embodiments in these ranges, the critical rod diameter of the alloy is at least 15 mm.
In another embodiment, a ranges from 17 to 21, b ranges from 0.5 to 2, d ranges from 19 to 23, e ranges from 0.5 to 2, wherein the Pt weight fraction is at least 85.0. In some embodiments in these ranges, the critical rod diameter of the alloy is at least 20 mm.
In another embodiment, a ranges from 13 to 23, b ranges from 0.1 to 6, d ranges from 20 to 25, wherein the Pt weight fraction is at least 85.0. In some embodiments in these ranges, the critical rod diameter of the alloy is at least 10 mm.
In another embodiment, a ranges from 4 to 13, b ranges from 0.1 to 4, d ranges from 20 to 25, and wherein the Pt weight fraction is at least 90.0. In some embodiments in these ranges, the critical rod diameter of the alloy is at least 5 mm.
In another embodiment, a ranges from 16 to 23, c ranges from 0.1 to 2.5, d ranges from 20 to 25, wherein the Pt weight fraction is at least 85.0. In some embodiments in these ranges, the critical rod diameter of the alloy is at least 10 mm.
In other embodiments, the disclosure provides an alloy or a metallic glass having a composition represented by the following formula (subscripts denote atomic percentages):
Pt(100-a-b-c-d-e)CuaAgbAucPdBe EQ. (1)
where:
a ranges from 3 to 35;
b is up to 7.5;
c is up to 3;
d ranges from 17 to 25;
e ranges from 0.25 to 5;
and wherein the Pt weight fraction is between 74 and 91 percent.
In other embodiments, an alloy or metallic glass has a composition representation by the EQ. 1, where a ranges from 5 to 30; d ranges from 14 to 24; e ranges from 0.25 to 6; and the atomic percent of Pt ranges from 45 to 75.
In other embodiments, an alloy or metallic glass has a composition representation by the EQ. 1, where a ranges from 5 to 30; b ranges from 0.25 to 7.5; d ranges from 15 to 25; and the atomic percent of Pt ranges from 45 to 75.
In other embodiments, an alloy or metallic glass has a composition representation by the EQ. 1, where a ranges from 5 to 35; c ranges from 0.1 to 5; d ranges from 15 to 25; and the atomic percent of Pt ranges from 45 to 75.
In other embodiments, the disclosure provides an alloy or a metallic glass having a composition represented by the following formula (subscripts denote atomic percentages):
Pt(100-a-b-c-d-e)CuaAgbAucPdBe EQ. (1)
where:
a ranges from 3 to 35
b ranges from 0.25 to 7.5
c is up to 3
d ranges from 17 to 25
e is up to 5
and wherein the Pt weight fraction is between 74 and 91 percent.
In other embodiments, the disclosure provides an alloy or a metallic glass having a composition represented by the following formula (subscripts denote atomic percentages):
Pt(100-a-b-c-d-e)CuaAgbAucPdBe EQ. (1)
where:
a ranges from 3 to 35;
b is up to 7.5;
c ranges from 0.05 to 3;
d ranges from 17 to 25;
e is up to 5;
and wherein the Pt weight fraction is between 74 and 91 percent.
In another embodiment of the alloy or metallic glass, a ranges from 12 to 28.
In another embodiment of the alloy or metallic glass, a ranges from 16 to 23.
In another embodiment of the alloy or metallic glass, b ranges from 0.25 to 5.
In another embodiment of the alloy or metallic glass, b ranges from 0.25 to 4.
In another embodiment of the alloy or metallic glass, b ranges from 0.25 to 2.5.
In another embodiment of the alloy or metallic glass, c ranges from 0.1 to 2.5.
In another embodiment of the alloy or metallic glass, c ranges from 0.1 to 2.
In another embodiment of the alloy or metallic glass, c ranges from 0.2 to 1.75.
In another embodiment of the alloy or metallic glass, c ranges from 0.25 to 1.5.
In another embodiment of the alloy or metallic glass, d ranges from 19 to 23.
In another embodiment of the alloy or metallic glass, d ranges from 19.5 to 22.5.
In another embodiment of the alloy or metallic glass, e ranges from 0.25 to 4.
In another embodiment of the alloy or metallic glass, e ranges from 0.25 to 3.
In another embodiment of the alloy or metallic glass, e ranges from 0.25 to 2.
In another embodiment of the alloy or metallic glass, e ranges from 0.5 to 1.75.
In another embodiment of the alloy or metallic glass, the sum of d and e ranges from 19 to 24.
In another embodiment of the alloy or metallic glass, the sum of d and e ranges from 19.5 to 23.5.
In another embodiment of the alloy or metallic glass, the alloy or metallic glass also comprises at least one of Pd, Rh, and Ir, each in an atomic fraction of up to 5 percent.
In another embodiment of the alloy or metallic glass, the alloy or metallic glass also comprises at least one of Si, Ge, and Sb, each in an atomic fraction of up to 3 percent.
In another embodiment of the alloy or metallic glass, the alloy or metallic glass also comprises at least one of Ni and Co in a combined atomic fraction of less than 2 percent.
In another embodiment, the alloy or metallic glass also comprises at least one of Ni and Co in a combined atomic fraction of either less than 2 percent, or less than 25 percent of the Cu atomic fraction, whichever is lower.
In another embodiment of the alloy or metallic glass, the alloy or metallic glass also comprises at least one of Sn, Zn, Fe, Ru, Cr, Mo, and Mn, each in an atomic fraction of up to 3 percent.
In another embodiment, the Pt weight fraction is in the range of 74 to 91 percent.
In another embodiment, the Pt weight fraction is in the range of 79 to 86 percent.
In another embodiment, the Pt weight fraction is in the range of 84 to 91 percent.
In another embodiment, the Pt weight fraction is in the range of 84.5 to 86 percent.
In another embodiment, the Pt weight fraction is at least 80.0 percent.
In another embodiment, the Pt weight fraction is at least 85.0 percent.
In another embodiment, the Pt weight fraction is at least 90.0 percent.
In yet another embodiment of the alloy or metallic glass, the melt of the alloy is fluxed with a reducing agent prior to rapid quenching.
In yet another embodiment of the alloy or metallic glass, the reducing agent is boron oxide.
In yet another embodiment of the alloy or metallic glass, the temperature of the melt prior to quenching is at least 100° C. above the liquidus temperature of the alloy.
In yet another embodiment of the alloy or metallic glass, the temperature of the melt prior to quenching is at least 700° C.
In another embodiment, the disclosure provides a metallic glass-forming alloy or metallic glass that comprises Pt, Cu, P and B, where the weight fraction of Pt does not exceed 85.5 percent, the atomic fraction of Cu is in the range of 19.5 to 21.5 percent, the atomic fraction of P is in the range of 20 to 22, and the atomic fraction of B is in the range of 1 to 1.5 percent, and wherein the critical plate thickness is at least 8 mm.
In another embodiment, the disclosure provides a metallic glass-forming alloy or a metallic glass that comprises Pt, Cu, P and B, where the weight fraction of Pt does not exceed 85.25 percent, the atomic fraction of Cu is in the range of 20 to 21 percent, the atomic fraction of P is in the range of 20.4 to 21.4, and the atomic fraction of B is in the range of 1.05 to 1.25 percent, and wherein the critical plate thickness is at least 9 mm.
In another embodiment, the disclosure provides a metallic glass-forming alloy or a metallic glass that comprises Pt, Cu, P and B, where the weight fraction of Pt does not exceed 85.2 percent, the atomic fraction of Cu is in the range of 20.2 to 20.7 percent, the atomic fraction of P is in the range of 20.65 to 21.15, and the atomic fraction of B is in the range of 1.1 to 1.2 percent, and wherein the critical plate thickness is at least 10 mm.
The disclosure is also directed to an alloy or a metallic glass having compositions selected from a group consisting of: Pt60Cu20P19.5B0.5, Pt60Cu20P19B1, Pt60Cu20P18.5B1.5, Pt58Cu22P19B1, Pt55Cu25P19B1, Pt53Cu27P19B1, Pt50Cu30P19B1, Pt58.4Cu22.6P18B1, Pt58.2Cu22.3P18.5B1, Pt57.85Cu21.65P19.5B1, Pt57.7Cu21.3P20B1, Pt57.5Cu21P20.5B1, Pt57.35Cu20.65P21B1, Pt57.2Cu20.3P21.5B1, Pt57Cu20P22B1, Pt58.7Cu20.3Ag1P20, Pt59.15Cu18.85Ag2P20, Pt66.9Cu8.1Ag2P23, Pt58.5875Cu21.1625Au0.25P20, Pt58.925Cu20.575Au0.5P20, Pt59.2625Cu19.9875Au0.75P20, Pt59.6Cu19.4Au1P20, Pt60.95Cu17.05Au2P20, Pt58.45Cu20.55Ag1P19B1, Pt58.7Cu19.8Ag1.5P19B1, Pt58.9Cu19.1Ag2P19B1, Pt59.125Cu18.375Ag2.5P19B1, Pt58.3Cu20.2Ag1P19.5B1, Pt58.7Cu20.8Au0.5P19B1, Pt59.15Cu19.35Ag1Au0.5P19B1, Pt57.55Cu20.45P20.9B1.1, Pt57.5Cu20.45P20.9B1.15, Pt57.5Cu20.5P20.8B1.2, Pt57.5Cu20.5P20.7B1.3, Pt57.5Cu20.5P20.6B1.4, Pt57.5Cu20.5P20.5B1.5, Pt57.95Cu19Ag1P20.9B1.15, Pt57.8Cu19.2Ag1P20.6B1.4, Pt57.9Cu18.9Ag1.2P20.6B1.4, Pt58.6Cu20.4Ag1P19.5B0.5, Pt58Cu19Ag1P21.5B0.5, Pt52.5Cu27P19.5B1, Pt52.5Cu26Ag1P19.5B1, Pt52.5Cu25Ag2P19.5B1, Pt53Cu26Ag1P19B1, and Pt53Cu25Ag2P19B1.
The disclosure will be readily understood by the following detailed description in conjunction with the accompanying drawings, wherein like reference numerals designate like structural elements, and in which:
Reference will now be made in detail to representative embodiments illustrated in the accompanying drawings. It should be understood that the following descriptions are not intended to limit the embodiments to one preferred embodiment. To the contrary, it is intended to cover alternatives, modifications, and equivalents as can be included within the spirit and scope of the described embodiments as defined by the appended claims.
The following disclosure relates to Pt—Cu—P based metallic glass forming alloys and metallic glasses comprising at least one of B, Ag, Au, or combinations thereof.
Pt-based jewelry alloys typically contain Pt at weight fractions of less than 100%. Hallmarks are used by the jewelry industry to indicate the Pt metal content, or fineness, of a jewelry article by way of a mark, or marks, stamped, impressed, or struck on the metal. These marks may also be referred to as quality or purity marks. Although the Pt content associated with a hallmark varies from country to country, Pt weight fractions of about 75.0% (PT750), 80.0% (PT800), 85.0% (PT850), 90.0% (PT900), and 95.0% (PT950) are commonly used hallmarks in platinum jewelry. In certain embodiments, this disclosure is directed to glass-forming Pt-based alloys or metallic glasses that satisfy the PT750, PT800, PT850, and PT900 hallmarks. Hence, in such embodiments, the Pt weight fraction does not exceed 91 percent, or alternatively it ranges from 74 to 91 percent. In other embodiments, this disclosure is directed to glass-forming Pt-based alloys and metallic glasses that satisfy the PT850 and PT900 hallmarks. Hence, in such embodiments the Pt weight fraction ranges from 84 to 91 percent. In yet other embodiments, this disclosure is directed to glass-forming Pt-based alloys or metallic glasses that satisfy the PT850 hallmark. Hence, in such embodiments the Pt weight fraction ranges from 84 to 87 percent. In yet other embodiments, this disclosure is directed to glass-forming Pt-based alloys or metallic glasses that satisfy the PT900 hallmark. Hence, in such embodiments the Pt weight fraction ranges from 89 to 91 percent. In yet other embodiments, this disclosure is directed to glass-forming Pt-based alloys and metallic glasses that satisfy the PT800 and PT850 hallmarks. Hence, in such embodiments the Pt weight fraction ranges from 79 to 86 percent.
In accordance with the provided disclosure and drawings, Pt—Cu—P glass-forming alloys and metallic glasses bearing at least one of B, Ag, and Au are provided, where B, Ag, and Au contribute to improve the glass forming ability of the alloy in relation to the Pt—Cu—P alloy free of B, Ag, and Au.
In one embodiment of the disclosure, the glass-forming ability of each alloy is/can be quantified by the “critical rod diameter,” defined as the largest rod diameter in which the amorphous phase can be formed when processed by a method of water quenching a quartz tube having 0.5 mm thick walls containing a molten alloy.
In another embodiment of the disclosure, the glass-forming ability of each alloy is quantified by the “critical plate thickness,” defined as the largest plate thickness in which the amorphous phase can be formed when processed by a method of casting the molten alloy in a copper mold having a rectangular cavity.
Description of B-Bearing Pt—Cu—P Alloys and Metallic Glass Compositions
In one embodiment, the disclosure provides a metallic glass-forming alloy, or a metallic glass, that comprises at least Pt, Cu, P and B, where the weight fraction of Pt does not exceed 91 percent and the atomic fraction of Pt is in the range of 45 to 75 percent, the atomic fraction of Cu is in the range of 3 to 35 percent, the atomic fraction of P is in the range of 14 to 24, and the atomic fraction of B is in the range of 0.25 to 6. In further embodiments, the atomic fraction of Cu is in the range of 5 to 30 percent.
Specific embodiments of metallic glasses formed of alloys with compositions according to the formula Pt60Cu20P20−xBx with Pt weight fraction of at least 85.0 percent satisfying the PT850 hallmark, are presented in Table 1. The critical rod diameters of the example alloys along with the Pt weight percentage are also listed in Table 1.
As shown in Table 1 and
To further demonstrate the effect of substituting P with B in the ternary Pt—Cu—P, the glass-forming ability of alloys Pt80−xCuxP19B1 was contrasted to Pt80−xCuxP20 for x ranging from 20 to 30 atomic percent. As shown in Table 2 and
The effect of substituting Pt and/or Cu by P according to the formula Pt64.33−0.33xCu34.67−0.67xPxB1 on the glass forming ability of the Pt—Cu—P—B system is also investigated for x ranging between 18.5 to 22. As shown in Table 3 and
In certain embodiments of this disclosure, an alloy according to the disclosure may comprise B in an atomic fraction of up to 6 percent. In another embodiment, an alloy according to the disclosure may comprise B in an atomic fraction in the range of 0.1 to 5 percent. In another embodiment, an alloy according to the disclosure may comprise B in an atomic fraction in the range of 0.25 to 2.5 percent. In yet another embodiment, an alloy according to the disclosure may comprise B in an atomic fraction in the range of 0.5 to 1.5 percent.
In other embodiments, a metallic glass-forming alloy, or a metallic glass, can comprise at least Pt, Cu, P and B, where the weight fraction of Pt does not exceed 91 percent and the atomic fraction of Pt is in the range of 45 to 60 percent, the atomic fraction of Cu is in the range of 15 to 35 percent, the atomic fraction of P is in the range of 16 to 23, and the atomic fraction of B is in the range of 0.25 to 3. In some embodiments, the atomic fraction of P is in the range of 16 to 21, and in others, it is in the range of 17 to 23. In some embodiments, the atomic fraction of Cu in the range of 15 to 30 percent, while in others, the Cu content ranges from 20 to 35 atomic percent.
In yet other embodiments, a metallic glass-forming alloy, or a metallic glass, can comprise at least Pt, Cu, P and B, where the weight fraction of Pt does not exceed 91 percent and the atomic fraction of Pt is in the range of 55 to 70 percent, the atomic fraction of Cu is in the range of 3 to 25 percent, the atomic fraction of P is in the range of 16 to 23, and the atomic fraction of B is in the range of 0.25 to 3. In some embodiments, the atomic fraction of Cu in the range of 5 to 20 percent, while in others, the Cu content ranges from 5 to 25 atomic percent. In some embodiments, the atomic fraction of P is in the range of 18 to 23, and in others, it is in the range of 17 to 23.
In still other embodiments, a metallic glass-forming alloy, or a metallic glass, can comprise at least Pt, Cu, P and B, where the weight fraction of Pt does not exceed 91 percent and the atomic fraction of Pt is in the range of 50 to 65 percent, the atomic fraction of Cu is in the range of 14 to 30 percent, the atomic fraction of P is in the range of 17 to 23, and the atomic fraction of B is in the range of 0.25 to 3. In some embodiments, the atomic fraction of Cu ranges from 14 to 25 atomic percent. In some embodiments, the atomic fraction of P is in the range of 17 to 22.
In further embodiments, a metallic glass-forming alloy, or a metallic glass, can comprise at least Pt, Cu, P and B, where the weight fraction of Pt does not exceed 91 percent and the atomic fraction of Pt is in the range of 57 to 63 percent, the atomic fraction of Cu is in the range of 16 to 23 percent, the atomic fraction of P is in the range of 15 to 25, and the atomic fraction of B is in the range of 0.25 to 1.5. In some embodiments, the atomic fraction of P is in the range of 17.5 to 22.5
In other embodiments, a metallic glass-forming alloy, or a metallic glass comprise at least Pt, Cu, P and B, where the weight fraction of Pt does not exceed 85.5 percent and the atomic fraction of Cu is in the range of 19.5 to 21.5, the atomic fraction of P is in the range of 20 to 22, and the atomic fraction of B is in the range of 1 to 1.5. In other embodiments, the weight fraction of Pt does not exceed 85.25 and the atomic fraction of Cu is in the range of 20 to 21, the atomic fraction of P is from 20 to 21.4, and the atomic fraction of B is in the range of 1 to 1.5. In still other embodiments, the weight fraction of Pt does not exceed 85.2, Cu ranges from 20.2 to 20.7 atomic percent, P ranges from 20.65 to 21.15 atomic percent, and B ranges from 1 to 1.5 atomic percent.
Description of Ag-Bearing Pt—Cu—P Alloys and Metallic Glass Compositions
In another embodiment, the disclosure provides a metallic glass-forming alloy, or a metallic glass, that comprises at least Pt, Cu, P and Ag, where the atomic fraction of Pt is in the range of 45 to 75 percent and the weight fraction of Pt does not exceed 91 percent, the atomic fraction of Cu is in the range of 3 to 35 percent, the atomic fraction of P is in the range of 15 to 25, and the atomic fraction of Ag is in the range of 0.25 to 7.5 percent.
Specific embodiments of metallic glasses formed of alloys with compositions according to the formula Pt58.25+0.45xCu21.75−1.45xAgxP20 with Pt weight fraction of at least 85.0 percent satisfying the PT850 hallmark, are presented in Table 4. The critical rod diameters of the example alloys along with the Pt weight percentage are also listed in Table 4.
As shown in Table 4 and
Specific embodiments of metallic glasses formed of alloys having compositions where the P atomic fraction is increased with an accompanying reduction in the atomic concentration of Cu and Pt according to the formula Pt75.5−0.375xCu22.5−0.625xAg2Px, and Pt weight fraction of at least 90.0 percent satisfying the PT900 hallmark, are presented in Table 5. The critical rod diameters of the example alloys along with the Pt weight percentage are also listed in Table 5.
As shown in Table 5 and
Specific embodiments of metallic glasses formed of alloys having compositions where the Ag atomic fraction is increased with an accompanying reduction in the atomic concentration of Cu and Pt according to the formula Pt65.9+0.5xCu11.1−1.5xAgxP23, and Pt weight fraction of at least 90.0 percent satisfying the PT900 hallmark, are presented in Table 6. The critical rod diameters of the example alloys along with the Pt weight percentage are listed in Table 6.
As shown in Table 6 and
In certain embodiments of this disclosure, an alloy according to the disclosure may comprise Ag in an atomic fraction of up to 7.5 percent. In another embodiment, an alloy according to the disclosure may comprise Ag in an atomic fraction in the range of 0.1 to 7.5 percent. In another embodiment, an alloy according to the disclosure may comprise Ag in an atomic fraction in the range of 0.25 to 5 percent. In yet another embodiment, an alloy according to the disclosure may comprise Ag in an atomic fraction in the range of 0.25 to 4 percent. In yet another embodiment, an alloy according to the disclosure may comprise Ag in an atomic fraction in the range of 0.5 to 3 percent.
In other embodiments, a metallic glass-forming alloy, or a metallic glass, can comprise at least Pt, Cu, P and Ag, where the weight fraction of Pt does not exceed 91 percent and the atomic fraction of Pt is in the range of 45 to 60 percent, the atomic fraction of Cu is in the range of 15 to 35 percent, the atomic fraction of P is in the range of 16 to 24, and the atomic fraction of Ag is in the range of 0.25 to 4. In some embodiments, the atomic fraction of P is in the range of 16 to 21, in others it is in the range of 16 to 23, and in still others P ranges from 18 to 24. In some embodiments, the atomic fraction of Cu ranges from 15 to 30 atomic percent, while in others, the Cu content ranges from 20 to 35 atomic percent.
In yet other embodiments, a metallic glass-forming alloy, or a metallic glass, can comprise at least Pt, Cu, P and Ag, where the weight fraction of Pt does not exceed 91 percent and the atomic fraction of Pt is in the range of 55 to 70 percent, the atomic fraction of Cu is in the range of 3 to 25 percent, the atomic fraction of P is in the range of 18 to 25, and the atomic fraction of B is in the range of 0.25 to 3. In some embodiments, the atomic fraction of Cu ranges from 5 to 20 percent, while in others, the Cu content ranges from 5 to 20 atomic percent. In some embodiments, the atomic fraction of P is in the range of 18 to 23, and in others, it is in the range of 17 to 23.
In still other embodiments, a metallic glass-forming alloy, or a metallic glass, can comprise at least Pt, Cu, P and Ag, where the weight fraction of Pt does not exceed 91 percent and the atomic fraction of Pt is in the range of 50 to 65 percent, the atomic fraction of Cu is in the range of 14 to 30 percent, the atomic fraction of P is in the range of 17 to 24, and the atomic fraction of Ag is in the range of 0.25 to 5. In some embodiments, the atomic fraction of Cu ranges from 14 to 25 atomic percent. In some embodiments, the atomic fraction of P is in the range of 17 to 22.
In further embodiments, a metallic glass-forming alloy, or a metallic glass, can comprise at least Pt, Cu, P and Ag, where the weight fraction of Pt does not exceed 91 percent and the atomic fraction of Pt is in the range of 57 to 63 percent, the atomic fraction of Cu is in the range of 16 to 23 percent, the atomic fraction of P is in the range of 18 to 23.5, and the atomic fraction of Ag is in the range of 0.25 to 5. In some embodiments, the atomic fraction of P is in the range of 19 to 21. In some embodiments, the atomic fraction of Ag is in the range of 0.25 to 2.5.
Description of Au-Bearing Pt—Cu—P Alloys and Metallic Glass Compositions
In another embodiment, the disclosure provides a metallic glass-forming alloy or metallic glass that comprises at least Pt, Cu, P and Au, where the atomic fraction of Pt is in the range of 45 to 75 percent and the weight fraction of Pt does not exceed 91 percent, the atomic fraction of Cu is in the range of 3 to 35 percent, the atomic fraction of P is in the range of 15 to 25, and the atomic fraction of Au is in the range of 0.05 to 5 percent.
Specific embodiments of metallic glasses formed of alloys with compositions according to the formula Pt58.25+1.35xCu21.75−2.35xAuxP20 with Pt weight fraction of at least 85.0 percent satisfying the PT850 hallmark, are presented in Table 7. The critical rod diameters of the example alloys along with the Pt weight percentage are also listed in Table 7.
As shown in Table 7 and
In certain embodiments of this disclosure, an alloy or metallic glass according to the disclosure may comprise Au in an atomic fraction of up to 5 percent. In another embodiment, an alloy or metallic glass according to the disclosure may comprise Au in an atomic fraction in the range of 0.1 to 3 percent. In another embodiment, an alloy or metallic glass according to the disclosure may comprise Au in an atomic fraction in the range of 0.15 to 2.5 percent. In yet another embodiment, an alloy or metallic glass according to the disclosure may comprise Au in an atomic fraction in the range of 0.2 to 2 percent. In yet another embodiment, an alloy according to the disclosure may comprise Au in an atomic fraction in the range of 0.25 to 1.75 percent.
In other embodiments, a metallic glass-forming alloy, or a metallic glass, can comprises at least Pt, Cu, P and Au, where the weight fraction of Pt does not exceed 91 percent and the atomic fraction of Pt is in the range of 45 to 60 percent, the atomic fraction of Cu is in the range of 15 to 35 percent, the atomic fraction of P is in the range of 16 to 24, and the atomic fraction of Au is in the range of 0.1 to 3. In some embodiments, the atomic fraction of P is in the range of 16 to 23, in others it is in the range of 17 to 23, and in still others P ranges from 18 to 24. In some embodiments, the atomic fraction of Cu is in the range of 15 to 30 percent, while in others, the Cu content ranges from 20 to 30 atomic percent. In some embodiments, the atomic fraction of Au is in the range of 0.1 to 2.5 atomic percent.
In yet other embodiments, a metallic glass-forming alloy, or a metallic glass, can comprise at least Pt, Cu, P and Au, where the weight fraction of Pt does not exceed 91 percent and the atomic fraction of Pt is in the range of 55 to 70 percent, the atomic fraction of Cu is in the range of 3 to 25 percent, the atomic fraction of P is in the range of 17 to 25, and the atomic fraction of Au is in the range of 0.1 to 2.5. In some embodiments, the atomic fraction of Cu ranges from 5 to 20 percent, while in others, the Cu content ranges from 5 to 25 atomic percent. In some embodiments, the atomic fraction of P is in the range of 17 to 23, and in others, it is in the range of 18 to 24. In some embodiments, the atomic fraction of Au is in the range of 0.1 to 1.75 atomic percent.
In still other embodiments, a metallic glass-forming alloy, or a metallic glass, can comprise at least Pt, Cu, P and Au, where the weight fraction of Pt does not exceed 91 percent and the atomic fraction of Pt is in the range of 50 to 65 percent, the atomic fraction of Cu is in the range of 15 to 30 percent, the atomic fraction of P is in the range of 17 to 24, and the atomic fraction of Au is in the range of 0.1 to 2. In some embodiments, the atomic fraction of Cu is in the range of 16 to 27 percent. In some embodiments, the atomic fraction of P is in the range of 17 to 23.
In further embodiments, a metallic glass-forming alloy, or a metallic glass, can comprise at least Pt, Cu, P and Au, where the weight fraction of Pt does not exceed 91 percent and the atomic fraction of Pt is in the range of 57 to 63 percent, the atomic fraction of Cu is in the range of 16 to 23 percent, the atomic fraction of P is in the range of 18 to 23.5, and the atomic fraction of Au is in the range of 0.25 to 1.75. In some embodiments, the atomic fraction of Cu is in the range of 18 to 25, while in others Cu ranges from 16 to 23 atomic percent. In some embodiments, the atomic fraction of P is in the range of 18.55 to 23.5, while in others P ranges from 19 to 23 atomic percent.
Description of B- and Ag-Bearing Pt—Cu—P Alloys and Metallic Glass Compositions
In certain embodiments, alloys or metallic glasses of the disclosure may include both B and Ag, in other embodiments, the alloys or metallic glasses may include B and Au, in other embodiments, the alloys or metallic glasses may include Ag and Au, and in yet other embodiments, the alloys or metallic glasses may include B and Ag and Au.
In one embodiment, the disclosure provides a metallic glass-forming alloy or metallic glass that comprises at least Pt, Cu, P, B, and Ag, having a composition represented by the formula (subscripts demote atomic percentages):
Pt(100-a-b-c-d-e)CuaAgbPcBd
where:
a ranges from 5 to 30
b is up to 7.5
c ranges from 16 to 22
d ranges from 0.25 to 5
In one embodiment of the disclosure, Ag is included in Pt58Cu22P19B1 in a manner such that the Pt weight fraction is at least 85.0 percent and the PT850 hallmark is satisfied.
Specific embodiments of metallic glasses formed of alloys with compositions according to the formula Pt58+0.45xCu22−1.45xAgxP19B1 where x varies in the range of 0 to 5, which describes Pt—Cu—Ag—P—B alloys with Pt weight fraction of at least 85.0 percent satisfying the PT850 hallmark, are presented in Table 8. The critical rod diameters of the example alloys along with the Pt weight percentage are also listed in Table 8.
As shown in Table 8 and
In certain embodiments of this disclosure, a B-bearing alloy or metallic glass according to the disclosure may also comprise Ag in an atomic fraction of up to 7.5 percent. In another embodiment, an alloy or metallic according to the disclosure may comprise Ag in an atomic fraction in the range of 0.1 to 5 percent. In another embodiment, an alloy or metallic glass according to the disclosure may comprise Ag in an atomic fraction in the range of 0.25 to 4 percent. In yet another embodiment, an alloy or metallic glass according to the disclosure may comprise Ag in an atomic fraction in the range of 0.5 to 2.5 percent. In yet other embodiments, alloys or metallic glasses may include B and Ag and Au. In one embodiment, the disclosure is directed to an alloy capable of forming a metallic glass having a composition represented by the following formula (subscripts denote atomic percentages):
Pt(100-a-b-c-d-e)CuaAgbAucPdBe
where:
a ranges from 3 to 35;
b is up to 7.5;
c is up to 3;
d ranges from 14 to 26;
e is up to 5; and
Addition of Ni and/or Co
In various embodiments of the disclosure, Ni and/or Co may be included in the alloys or metallic glasses of the disclosure in appropriate atomic fractions that still satisfy the PT850 hallmark.
In one embodiment of the disclosure, Ni may be included in Pt60Cu20P19B1 in a in a manner such that the Pt weight fraction is at least 85.0 percent and the PT850 hallmark is satisfied.
Specific embodiments of metallic glasses formed of alloys with compositions according to the formula Pt60Cu20−xNixP19B1 where x varies in the range of 0 to 4, which describes Pt—Cu—Ni—P—B alloys with Pt weight fraction of at least 85.0 percent satisfying the PT850 hallmark, are presented in Table 9. The critical rod diameters of the example alloys along with the Pt weight percentage are also listed in Table 9.
As shown in Table 9 and
In another embodiment of the disclosure, Ni may be included in Pt58.7Cu20.3Ag1P20 in a in a manner such that the Pt weight fraction is at least 85.0 percent and the PT850 hallmark is satisfied.
Specific embodiments of metallic glasses formed of alloys with compositions according to the formula Pt58.7Cu20.3−xNixAg1P20 where x varies in the range of 0 to 2, which describes Pt—Cu—Ag—Ni—P alloys with Pt weight fraction of at least 85.0 percent satisfying the PT850 hallmark, are presented in Table 10. The critical rod diameters of the example alloys along with the Pt weight percentage are also listed in Table 10.
As shown in Table 10 and
In yet another embodiment of the disclosure, Co may be included in Pt60Cu20P19B1 in a in a manner such that the Pt weight fraction is at least 85.0 percent and the PT850 hallmark is satisfied.
Specific embodiments of metallic glasses formed of alloys with compositions according to the formula Pt60Cu20−xCoxP19B1 where x varies in the range of 0 to 2, which describes Pt—Cu—Co—P—B alloys with Pt weight fraction of at least 85.0 percent satisfying the PT850 hallmark, are presented in Table 11. The critical rod diameters of the example alloys along with the Pt weight percentage are also listed in Table 11.
As shown in Table 11 and
Hence, from Tables 9-11 and
Aside from their negative effect on the glass forming ability, Ni and Co can be undesirable elements to include in Pt-based alloys for use in jewelry, watches, or other ornamental luxury goods because of the allergenic reactions associated with Ni and Co. Allergenic reactions associated with Ni are particularly common. Specifically, hypersensitivity to Ni is the most common (affects approximately 14% of the population), followed by Co and Cr (see for example D. A. Basketter, G. Briatico-Vangosa, W. Kaestner, C. Lally, and W. J Bontinck, “Nickel, Cobalt and Chromium in Consumer Products: a Role in Allergic Contact Dermatitis?” Contact Dermatitis, 28 (1993), pp. 15-25, the reference of which is incorporated herein in its entirety).
Other Elemental Additions
In certain embodiments, elements other than Ni and Co may be included in the alloys or metallic glasses of the disclosure.
In certain embodiments of the disclosure, Si may be included as replacement for P. In some embodiments, Si may contribute to enhance the glass forming ability. In one embodiment Si may be included in atomic fractions of up to 3 atomic percent, while in another embodiment up to 2 atomic percent, and yet in another embodiment up to 1 atomic percent. Sb and Ge may also be included in a manner similar to Si.
In certain embodiments of the disclosure, Pd may be included as replacement for Pt and/or Cu. In some embodiments, Pd may contribute to enhance the glass forming ability. In one embodiment Pd may be included in atomic fractions of up to 5 atomic percent, while in another embodiment up to 2 atomic percent, and yet in other embodiment up to 1 atomic percent. Rh and Ir may have benefits similar to Pd, and may also be included in a manner similar to Pd.
In certain embodiments of the disclosure, Fe may be included as a replacement for Pt and/or Cu. In some embodiments, Fe may contribute to enhance the glass forming ability. In one embodiment Fe may be included in atomic fractions of up to 3 atomic percent, while in another embodiment up to 2 atomic percent, and yet in other embodiment up to 1 atomic percent. Cr, Mo, and Mn may be included in a manner similar to Fe.
Other Compositions According to Embodiments of the Disclosure
Other compositions according to embodiments with the disclosure that satisfy the PT850 hallmark are listed in Table 12, along with the associated critical rod diameters. calorimetry scans of the alloys of Table 12 are presented in
Other compositions according to embodiments the disclosure that satisfy the PT850 hallmark in addition to those listed in Table 12 include Pt57.4Cu20.6P20.8B1.2, Pt57.4Cu20.6P20.6B1.4, Pt57.3Cu20.5P20.8B1.4, Pt57.4Cu20.6P20.7B1.3, Pt57Cu20P21.6B1.4, Pt57.2Cu20.3P21.1B1.4, Pt57.7Cu21.3P19.6B1.4, Pt57.5Cu20.5P21.5B0.5, Pt57.5Cu19.8Ag0.5P20.8B1.4, Pt57.8Cu19Ag1P20.8B1.4, Pt58Cu18.6Ag1.4P20.6B1.4, Pt58Cu19.5Au0.5P20.6B1.4, and Pt57.6Cu19.9Pd0.5P20.6B1.4.
Other compositions according to embodiments with the disclosure that satisfy the PT800 hallmark are listed in Table 13, along with the associated critical rod diameters. calorimetry scans of the alloys of Table 13 are presented in
Glass Forming Ability by Casting in a Metal Mold
The glass forming ability of the alloys according to the disclosure is investigated when the alloys in the molten state are cast in a metal mold. The critical plate thickness of various alloys according to the disclosure when processed by pour-casting in a copper mold is presented in Table 14.
Hardness of the Sample Alloys
The Vickers hardness values of sample metallic glasses according to the disclosure are listed in Table 15. The Vickers hardness values of the sample metallic glasses satisfying the PT900 hallmark are about 400 Kgf/mm2, those satisfying the PT850 hallmark are greater than 420 Kgf/mm2, while those satisfying the PT800 hallmark are at least 460 Kgf/mm2.
Description of Methods of Processing the Ingots of the Sample Alloys
A method for producing the alloy ingots involves inductive melting of the appropriate amounts of elemental constituents in a quartz tube under inert atmosphere. The purity levels of the constituent elements were as follows: Pt 99.99%, Pd 99.95%, Au 99.99%, Ag 99.95%, Cu 99.995%, Ni 99.995%, Co 99.995, P 99.9999%, and B 99.5%. The melting crucible may alternatively be a ceramic such as alumina or zirconia, graphite, sintered crystalline silica, or a water-cooled hearth made of copper or silver. In some embodiments, P can be incorporated in the alloy as a pre-alloyed compound formed with at least one of the other elements, like for example, as a Pt—P or a Cu—P compound.
Description of Methods of Processing the Sample Metallic Glasses
A particular method for producing metallic glass rods from the alloy ingots for the sample alloys involves re-melting the alloy ingots in quartz tubes having 0.5-mm thick walls in a furnace at 850° C. under high purity argon and rapidly quenching in a room-temperature water bath. In some embodiments, the melt temperature prior to quenching is between 750 and 1200° C., while in other embodiments it is between 800 and 950° C. In some embodiments, the bath could be ice water or oil. In other embodiments, metallic glass articles can be formed by injecting or pouring the molten alloy into a metal mold. In some embodiments, the mold can be made of copper, brass, or steel, among other materials.
Description of Methods of Fluxing the Ingots of the Sample Alloys
Optionally, prior to producing a metallic glass article, the alloyed ingots may be fluxed with a reducing agent. In one embodiment, the reducing agent can be dehydrated boron oxide (B2O3). A particular method for fluxing the alloys of the disclosure involves melting the ingots and B2O3 in a quartz tube under inert atmosphere at a temperature in the range of 750 and 900° C., bringing the alloy melt in contact with the B2O3 melt and allowing the two melts to interact for about 1000 s, and subsequently quenching in a bath of room temperature water. In some embodiments, the melt and B2O3 are allowed to interact for at least 500 seconds prior to quenching, and in some embodiments for at least 2000 seconds. In some embodiments, the melt and B2O3 are allowed to interact at a temperature of at least 700° C., and in other embodiments between 800 and 1200° C. In yet other embodiments, the step of producing the metallic glass rod may be performed simultaneously with the fluxing step, where the water-quenched sample at the completion of the fluxing step represents the metallic glass rod.
The glass forming ability of the ternary Pt—Cu—P alloys, quaternary Pt—Cu—P—B alloys (Table 1 and
The glass-forming ability of the alloys were assessed by determining the maximum rod diameter in which the amorphous phase of the alloy (i.e. the metallic glass phase) could be formed when processed by the method of water-quenching a quartz tube containing the alloy melt, namely water quenching a quartz tube having 0.5 mm thick walls containing the molten alloy. X-ray diffraction with Cu-Kα radiation was performed to verify the amorphous structure of the quenched rods.
The glass-forming ability of the alloys were assessed by determining the maximum plate thickness in which the amorphous phase of the alloy (i.e. the metallic glass phase) could be formed when processed by casting in copper mold. Mold casting was performed in a vacuum induction melter using sintered crystalline silica crucible (binder matrix consists of Na, K, Ca, and TI). An argon atmosphere is established in the melting chamber by cycling vacuum 5 times between −1 bar and 0 bar, and finally backfilling with argon at −0.7 bar pressure. The alloy contained in the crucible is heated inductively to the molten state at temperature of 900° C., and subsequently cooled to 620° C. prior to being poured in a copper mold with a rectangular cross-section cavity. Multiple molds were used. All molds had rectangular cavities 22 mm in width, 60 mm in length, but each had a different cavity thickness in order to assess glass-forming ability. The external dimensions of the molds were 50 mm in thickness, 70 mm in width, and 80 mm in length. X-ray diffraction with Cu-Kα radiation was performed to verify the amorphous structure of the cast plates.
Differential scanning calorimetry was performed on sample metallic glasses at a scan rate of 20 K/min to determine the glass-transition, crystallization, solidus, and liquidus temperatures of sample metallic glasses.
The Vickers hardness (HV0.5) of sample metallic glasses was measured using a Vickers microhardness tester. Eight tests were performed where micro-indentions were inserted on a flat and polished cross section of a 3 mm metallic glass rod using a load of 500 g and a duel time of 10 s.
Having described several embodiments, it will be recognized by those skilled in the art that various modifications, alternative constructions, and equivalents may be used without departing from the spirit of the invention. Additionally, a number of well-known processes and elements have not been described in order to avoid unnecessarily obscuring the present invention. Accordingly, the above description should not be taken as limiting the scope of the invention.
Those skilled in the art will appreciate that the presently disclosed embodiments teach by way of example and not by limitation. Therefore, the matter contained in the above description or shown in the accompanying drawings should be interpreted as illustrative and not in a limiting sense. The following claims are intended to cover all generic and specific features described herein, as well as all statements of the scope of the present method and system, which, as a matter of language, might be said to fall therebetween.
The present application claims the benefit of U.S. Provisional Patent Application No. 61/969,599, entitled “Bulk Platinum-Copper-Phosphorus Glasses Bearing Boron and Silver,” filed on Mar. 24, 2014, U.S. Provisional Patent Application No. 61/979,412, entitled “Bulk Platinum-Copper-Phosphorus Glasses Bearing Boron, Silver and Gold, filed on Apr. 14, 2014, U.S. Provisional Patent Application No. 62/000,579, entitled “Bulk Platinum-Copper-Phosphorus Glasses Bearing Boron, Silver and Gold,” filed on May 20, 2014, U.S. Provisional Patent Application No. 62/061,758, entitled “Bulk Platinum-Copper-Phosphorus Glasses Bearing Boron, Silver and Gold, filed on Oct. 9, 2014, U.S. Provisional Patent Application No. 62/092,636, entitled “Bulk Platinum-Copper-Phosphorus Glasses Bearing Boron, Silver and Gold, filed on Dec. 16, 2014, and U.S. Provisional Patent Application No. 62/109,385, entitled “Bulk Platinum-Copper-Phosphorus Glasses Bearing Boron, Silver and Gold,” filed on Jan. 29, 2015, which are incorporated herein by reference in their entirety.
| Number | Date | Country | |
|---|---|---|---|
| 61969599 | Mar 2014 | US | |
| 61979412 | Apr 2014 | US | |
| 62000579 | May 2014 | US | |
| 62061758 | Oct 2014 | US | |
| 62092636 | Dec 2014 | US | |
| 62109385 | Jan 2015 | US |
