The present disclosure relates generally to gas turbine engine exhaust cases. More particularly, the present disclosure relates to sealing arrangements between the exhaust case and other structural components of the gas turbine engine.
Turbine Exhaust Cases (TEC) typically comprise structural frames that support the very aft end of a gas turbine engine. In aircraft applications, the TEC can be utilized to mount the engine to the aircraft airframe. In industrial gas turbine applications, the TEC can be utilized to couple the gas turbine engine to an electrical generator. A typical TEC comprises an outer ring that couples to the outer diameter case of the low pressure turbine, an inner ring that surrounds the engine centerline so as to support shafting in the engine, and a plurality of struts connecting the inner and outer rings. As such, the TEC is typically subject to various types of loading, thereby requiring the TEC to be structurally strong and rigid. Due to the placement of the TEC within the hot gas stream exhausted from a combustor of the gas turbine engine, it is typically desirable to shield the TEC structural frame with a fairing that is able to withstand direct impingement of the hot gases. The fairing additionally takes on a ring-strut-ring configuration wherein the struts are hollow to surround the frame struts. The structural frame and the fairing can each be made of materials optimized for their respective functions.
When mounting the TEC to other structural components of a gas turbine engine, such as a casing for a power turbine of an electrical generator, it is necessary to seal the gas path. Seals are used to prevent leakage of exhaust gas from the gas path, which reduces efficiency of the power turbine, and to prevent cooling air from entering the gas path, which reduces efficiency of the gas turbine engine. It is therefore desirable to seal, for example, between the fairing and the TEC, as well as between the TEC and the power turbine. However, due to the specific geometries of these various components, it is sometimes necessary to seal across lengthy distances. Finger seals are typically used in such circumstances. In general, a finger seal becomes more inefficient as the gap over which it seals grows. Furthermore, the finger seal can become fatigued if it repeatedly deflects over a long distance. There is, therefore, a need for improved sealing arrangements between structural components in gas turbine engines.
The present disclosure is directed to a seal system for a gas turbine engine structural frame. The seal system comprises the structural frame, a structural member, a seal and a bumper. The structural member is disposed opposite the structural frame. The seal extends between the structural frame and the structural member. The bumper is anchored to the structural frame or the structural member and extends toward a mid-region of the seal. In one embodiment, the structural frame comprises a ring-strut-ring turbine exhaust case.
As is well known in the art of gas turbines, incoming ambient air 30 becomes pressurized air 32 in the low and high pressure compressor sections 16 and 18. Fuel mixes with pressurized air 32 in combustor section 20, where it is burned. Once burned, combustion gases 34 expand through high and low pressure turbine sections 22 and 24 and through power turbine section 26. High and low pressure turbine sections 22 and 24 drive high and low pressure rotor shafts 36 and 38 respectively, which rotate in response to flow of combustion gases 34 and thus rotate the attached high and low pressure compressor sections 18 and 16. Power turbine section 26 may, for example, drive an electrical generator, pump, or gearbox (not shown).
Low Pressure Turbine Exhaust Case (LPTEC) 40 is positioned between low pressure turbine section 24 and power turbine section 26. LPTEC 40 defines a flow path for gas exhausted from low pressure turbine section 24 that is conveyed to power turbine 26. LPTEC 40 also provides structural support for gas turbine engine 10 so as to provide a coupling point for power turbine section 26. LPTEC 40 is therefore rigid and structurally strong. The present invention relates generally to sealing arrangements between LPTEC 40 and power turbine section 26.
It is understood that
Frame 42 comprises a ring-strut-ring structure that defines a gas path between outer ring 48 and inner ring 50. Fairing 46 also comprises a ring-strut-ring structure that is mounted within frame 42 to line the gas path and protect frame 42 from high temperature exposure. In one embodiment, fairing 46 can be built around frame 42, and in another embodiment, frame 42 is built within fairing 46.
Frame 42 comprises a stator component of gas turbine engine 10 (
Fairing 46 is adapted to be disposed within frame 42 between outer ring 48 and inner ring 50. Outer ring 54 and inner ring 56 of fairing 46 have generally conical shapes, and are connected to each other by struts 58, which may be vane shaped. Outer ring 54, inner ring 56, and struts 58, form a liner for the portion of the gas flow path through frame 42. Specifically, struts 58 encase struts 52, while outer ring 54 and inner ring 56 line inward facing surfaces of outer ring 48 and inner ring 50, respectively.
Annular mount 44 is interposed between frame 42 and fairing 46 and is configured to prevent circumferential rotation of fairing 46 within frame 42. Annular mount 44 is adapted to be affixed to an axial end of outer ring 48. However, in other embodiments annular mount 44 can be affixed to inner ring 50 or to an intermediate portion of outer ring 48 that is not at or adjacent an axial end thereof. Annular mount 44 is illustrated as a crenellated, full-ring that is adapted to be attached to frame 42. Annular mount 44 comprises a circumferential stop ring. However, in other embodiments, annular mount 44 may be segmented and comprise less than a full ring. Fairing 46 engages annular mount 44 when installed within frame 42. As will be discussed subsequently, fairing 46 and annular mount 44 have mating anti-deflection features, such as slots 62 and lugs 68, that engage to prevent circumferential movement of fairing 46 relative to the frame 42.
Frame 42 comprises a structural, ring-strut-ring body wherein strut 52 is connected to outer ring 48 and inner ring 50. As mentioned, outer ring 48 and inner ring 50 define a portion of a flow path for gas exiting gas turbine engine 10 (
Mount ring 74 extends from inner ring 56 of fairing 46 and engages an axial end of inner ring 50 of frame 42. Mount ring 74 is connected via second fasteners 72 (only one is shown in
Fairing 46 has a floating connection (i.e. has axial and radial degrees of freedom) to frame 42 at a second connection through engagement of flange 66 with annular mount 44. Annular mount 44 is attached to an axial end of outer ring 48 by fasteners 70 (only one is shown in
Finger seal 80 comprises a full-ring body having first end 84 that is anchored to annular mount 44, such as via fastener 70, and second end 88 that is biased against power turbine case 82. In other embodiments, finger seal 80 may be comprised of a plurality of arcuate segments that are independently coupled to outer ring 48. Finger seal 80 is thin so as to provide a degree of flexibility, thereby enabling finger seal 80 to be deflected when engaged with power turbine case 82 when power turbine section 26 (
Annular mount 44 includes ring body 90, which forms anti-rotation flange 60 and backing plate 92. Ring body 90 comprises a full-ring annular body. Backing plate 92 comprises a full-ring projection, or flange, that extends radially outward from ring body 90. Backing plate 92 includes a plurality of holes to permit mounting of annular mount 44 to frame 42 using fasteners 70. Anti-rotation flange 60 comprises a circumferential projection that extends radially inward from ring body 90. Anti-rotation flange 60 is crenellated so as to provide a plurality of spaced slots 62. As discussed previously, anti-rotation flange 66 of fairing 46 includes a plurality of axially extending lugs 68 that extend into slots 62 to inhibit circumferential rotation of fairing 46 within frame 42.
Bumper 78 comprises a full-ring flange that extends, or projects, from power turbine case 82. However, in other embodiments, bumper 78 may comprise a plurality of circumferentially spaced apart lugs or tabs that extend from power turbine case 82. In the embodiment shown, bumper 78 comprises a separate, non-integral ring that is joined to power turbine case 82, such as by welding or brazing. In other embodiments, such as that of
Combustion gases 34 are at a higher pressure than ambient air and thus have a tendency to leak from the gas path between frame 42 and power turbine case 82. However, the space between fairing 46 and frame 42 is typically pressurized using compressed air from engine 10 to prevent combustion gases 34 from being ingested into frame 42. Finger seal 80 extends across a gap between outer ring 48 and power turbine case 82 to inhibit combustion gases 34 from leaving the gas path and heating up frame 42 and case 82. Bumper 78 extends toward mid-section 96 of finger seal 80 to prevent deflection of finger seal 80 beyond a threshold amount. In particular, pressure differentials between combustion gases 34 and ambient air cause finger seal 80 to bend. For example, if the pressure of combustion gases 34 drops, finger seal 80 could bend inward towards fairing 46. If left unchecked, finger seal 80 could bend beyond a threshold amount that may cause an undesirable amount of stress in finger seal 80. Bumper 78 prevents finger seal 80 from bending past a point where internal stresses may induce degradation of finger seal 80.
Under another set of operational circumstances, power turbine case 82 may move relative to frame 42. For example, as the gas turbine within power turbine section 26 engages and disengages from operation, power turbine case 82 may move aft and up (with reference to
Finger seal 80 may also be constructed for better performance and better wear life. For example, outer ply 99, the non-contact ply, may be fabricated from a stronger material, while inner ply 98, the contact ply, may be fabricated from a more durable material. This would adequately address strength requirements, while also providing durability to protect against wear. In other embodiments of the invention, bumper 78 may extend from annular mount 44 to engage either inner ply 98 or outer ply 99 of finger seal 80, in which case the strength and durability properties of inner ply 98 and outer ply 99 can be reversed. In yet other embodiments, annular mount 44 may be omitted altogether.
Bumper 100 comprises an elongate projection extending from frame 42A. Frame 42A includes surface 102, and power turbine case 82 includes surface 104. Surfaces 102 and 104 extend generally vertically with reference to
Bumper 100 limits deflection of finger seal 80A under adverse pressure conditions. For example, if the pressure of combustion gases 34 increases, finger seal 80A could bend outward towards frame 42A. If left unchecked, finger seal 80A could bend beyond a threshold amount that may cause an undesirable amount of stress in finger seal 80A. Further, finger seal 80A could become separated from power turbine case 82A thereby breaking the seal. Bumper 100 prevents finger seal 80A from bending past a point where internal stresses may induce degradation of finger seal 80A. As such, the service life of finger seal 80A is increased, thereby reducing costs associated with servicing gas turbine engine 10 (
The following are non-exclusive descriptions of possible embodiments of the present invention.
A turbine seal system comprising a structural frame, a structural member disposed opposite the structural frame, a seal extending between the structural frame and the structural member, and a bumper anchored to the structural frame or the structural member and extending toward a mid-region of the seal.
The turbine seal system of the preceding paragraph can optionally include, additionally and/or alternatively, any one or more of the following features, configurations and/or additional components:
A seal comprising a first end coupled to the annular structural frame, and a second end contacting the structural member, wherein the mid-region of the seal is disposed between the first end and the second end.
Bolt holes disposed in the annular structural member, and bolts extending through the first end of the seal and into the bolt holes.
A bumper that is spaced from the mid-region of the seal.
A bumper comprising a cantilevered beam having an unsupported end disposed adjacent the seal.
An unsupported end of the bumper that is rounded at a portion that is configured to engage the seal.
A bumper comprising a flange having a first end extending from the annular structural frame or the structural member, and a second end projecting towards the seal.
A bumper comprising an elongate projection extending from the structural member.
A structural frame comprising an outer diameter ring, an inner diameter ring, and a plurality of struts connecting the inner diameter ring and the outer diameter ring, wherein the bumper extends from the outer diameter ring.
A structural frame comprising a first planar surface, a structural member comprising a second planar surface spaced across a gap from the first planar surface, a seal extending across the gap between the first planar surface and the second planar surface, and a bumper comprising a support feature extending towards the seal.
A circumferential ring joined to the structural frame, wherein the seal extends between the circumferential ring and the structural member.
A fairing disposed within the annular structural frame and engaged with the circumferential ring to limit circumferential rotation of the fairing with respect to the annular structural frame.
A gas turbine engine structural system comprising a gas turbine engine stationary structure comprising: a frame comprising: an outer ring; an inner ring; and a plurality of struts joining the outer ring and the inner ring; and a structural component disposed aft of the frame to form a gap; a seal extending across the gap; and a bumper extending from the gas turbine engine stationary structure to support the seal.
The gas turbine engine structural system of the preceding paragraph can optionally include, additionally and/or alternatively, any one or more of the following features, configurations and/or additional components:
A seal comprising a first end coupled to the frame, a second end contacting the structural component, and a mid-region of the seal disposed between the first end and the second end.
A first end of the seal that is coupled to the outer ring.
Bolt holes disposed in the outer ring, and bolts extending through the first end of the seal and into the bolt holes.
A bumper that is spaced from a mid-region of the seal.
A bumper comprising an elongate flange having a first end connected to the frame, and a second end projecting towards a mid-region of the seal.
A bumper comprising a cantilevered beam having a supported end connected to the structural component, and an unsupported end disposed proximate the seal.
A bumper that is rounded at a free end that is configured to engage the seal.
A frame comprising a first planar surface, a structural component comprising a second planar surface parallel to the first planar surface, a seal extending diagonally between the first planar surface and the second planar surface, and a bumper comprising a feature extending perpendicularly to the first and second planar surfaces.
A seal comprising a first ply facing towards the bumper, and a second ply facing away from the bumper, wherein the first ply is fabricated from a first material different than a second material from which the second ply is fabricated.
A first material that has better wear capabilities than a second material, and a second material that has better strength capabilities than a first material.
While the invention has been described with reference to an exemplary embodiment(s), it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment(s) disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Filing Document | Filing Date | Country | Kind |
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PCT/US2013/022700 | 1/23/2013 | WO | 00 |
Number | Date | Country | |
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61747228 | Dec 2012 | US |