There are many technologies where heat is needed and the heat is often generated by burning fuel in a burner system. The fuel is delivered to the burner system and combustion occurs in a flame area (e.g., at the nozzle), resulting in a flame. Flames also have a tendency to float upwards regardless of how the burner is oriented. The tendency of the flame to float upwards may be compensated by pressurizing the fuel to give more direction to the flame. This enables a burner system and the burner system's flame to be oriented in different directions and enables many different applications.
While the general direction of a flame may be controlled using the flame's momentum, controlling other aspects of the flame such as the flame height is more challenging. Further, the ability to control other aspects of the flame, while still controlling the flame geometry is further complicated by the need to control pollutants, heat transfer, fuel consumption, or the like.
Therefore, improved burner systems and methods are needed to control a flame and for improving the combustion process.
Embodiments of the invention relate to burner systems for controlling a geometry (e.g., flame height) of a flame output therefrom electrodynamically and related methods. In an embodiment, a burner system is disclosed. The burner system includes a refractory body; a plurality of nozzles disposed adjacent to the refractory body and configured to output fuel; and a charger configured to inject charge into at least one of a fuel that is in communication with the plurality of nozzles, a flame generated from combustion of the fuel, or a flame area in order to impart a charge to the flame. The burner system further includes at least one electrode disposed proximate to the refractory body (e.g., above the refractory body and the plurality of nozzles), and a control system operably coupled to the at least one electrode. The control system is configured to bias the at least one electrode to control at least one geometric characteristic of the flame, such as height.
In an embodiment, a method of controlling a flame geometry is disclosed. The method includes outputting fuel, respectively, from a plurality of nozzles disposed adjacent to a refractory body. The method also includes charging at least one of the fuel or a flame generated from combustion of the fuel. The method further includes biasing at least one electrode positioned proximate to the refractory body (e.g., above the refractory body and the plurality of nozzles) in order to control the flame geometry, such as height.
Features from any of the disclosed embodiments may be used in combination with one another, without limitation. In addition, other features and advantages of the present disclosure will become apparent to those of ordinary skill in the art through consideration of the following detailed description and the accompanying drawings.
Embodiments disclosed herein relate to burner systems for controlling flame geometry electrodynamically and related methods. For example, the burner systems and methods for controlling geometric characteristics of a flame disclosed herein may be used for controlling flame height, flame width, flame angle, or combinations thereof
Controlling flame geometries may be accomplished, for example, using electrodes and electric fields. Although flames generally include ionized gases or charged particles (ions), the mix of positive and negative ions is such that a conventional flame as a whole may be neutral electrically. Embodiments disclosed herein may also inject charges (e.g., positive or negative ions) into at least one of a fuel, a flame generated from combustion of the fuel, or a flame area such that the flame as a whole is electrically biased either positively or negatively. The flame area may include the flame and an area around the flame, and may further include areas of uncombusted fuel. By adjusting the electrical bias of the flame, a geometry of the flame may be controlled by applying an appropriate electric field.
The geometry of the flame may be controlled using one or more electrodes that may have the same charge as the biased flame or that may have a different charge from the biased flame. In some embodiments, the one or more electrodes may be positively charged, negatively charged, or combinations thereof. The placement and bias of the one or more electrodes may be placed and configured according to a desired flame shape or to enable control of the flame shape according to desired ranges. For example, the one or more electrodes may be positioned in or near a buoyancy-dominated region of the flame, which may not even be visible as opposed to a momentum-dominated region of the flame that is at or near base of the flame.
The polarities of the one or more electrodes may be controlled such that the flame is controlled, respectively, by repulsion or attraction. For example, if the flame is provided with an overall positive charge by the injection and/or addition of positive ions, then positively biased electrodes may control the flame height and/or other geometry or characteristic of the flame by repelling the biased flame or more specifically by repelling the positive ions in the flame. In this manner, at least the height of the flame may be controlled.
The ability to control the flame geometry or other characteristics of the flame may be influenced by placement of the one or more electrodes, size and shape of the one or more electrodes, directions of electric fields, relative potentials of the one or more electrodes, relative strengths of the corresponding electric fields, or combinations thereof. The one or more electrodes may be placed, for example, above the flame, on the sides of the flame, within the flame, or combinations thereof. The one or more electrodes may be shaped like rods, rings, partial-rings, plates, or combinations thereof. The one or more electrodes may also be oriented in different directions or along one or more axes. The one or more electrodes for a given burner system may have different shapes, orientations, sizes, or combinations thereof. The one or more electrodes in a given burner system may be similarly configured or differently configured.
Embodiments of the invention may also include other electrodes, such as counter electrodes. One or more counter electrodes (e.g., a grounded electrode) may be included in the burner system in order establish a desired electric field relative to other electrodes that are at a different potential. Other electrodes (e.g., corona electrodes) may be used to generate the ions that are added to and/or injected into fuel, the flame, the flame area, or combinations thereof to provide a charge to the flame.
In an embodiment, the burner system may be a coaxial stage burner that includes a tubular refractory body defining an interior passageway. A first set of nozzles may be disposed adjacent to an interior surface of the refractory body and/or within the interior passageway and may be mounted or connected to the refractory body. A second set of nozzles may be disposed circumferentially adjacent to an exterior surface of the refractory body. Some of the nozzles may be Venturi nozzles, while mixing may not be performed in other embodiments of the nozzles.
In order to control the flame height, in an embodiment, one or more electrodes may be arranged above the flame and above the refractory body of the burner. The one or more electrodes may be positively or negatively charged. If the fuel has been charged using positive ions, the one or more electrodes may be used to repel or push the flame down. This enables the height of the flame to be controlled without controlling the pressurization of the fuel, without substantially sacrificing heat, without increasing pollutant generation, or combinations thereof. Varying the potential of the one or more electrodes and/or the rate of ionization may be used to control aspects of the flame height control. In other words, the flame height may be varied over time by changing the potential of the one or more electrodes.
The following description provides a further description of flame control in a burner system with reference to the Figures. In the following detailed description, reference is made to the accompanying drawings, which form a part hereof. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. Other embodiments may be used and/or other changes may be made without departing from the spirit or scope of the disclosure.
The burner system 100 further includes a control system 102 that is operably coupled to one or more electrodes 104 and a charger 106. The charger 106 is configured to charge the fuel, flame 116 generated from combustion of the fuel, a flame area that may include the flame 116, or combinations thereof. The charger 106 may charge the fuel and/or flame using, for example, DC polarity or synchronized AC polarity. The charger 106 may add positive or negative gaseous ions to the flame 116, the fuel flow, the flame area (which results in a biased flame), or combinations thereof. As previously stated, a flame may include ions of different charges, but the overall charge of the flame 116 may be substantially neutral. The charger 106 is configured to charge to the flame 116 and ensures that the overall charge of the flame is positively biased or negatively biased. In some embodiments, the height of the flame 116 may be controlled using the existing charges in the flame and the charger 106 may not be required. In this embodiment, the charge and potential of the one or more electrodes 104 may be varied and set based on the response of the flame that has not been charged by the charger 106.
The one or more electrodes 104 are arranged with respect to the flame 116 and/or the charger 106 such that the geometry of the flame 116 (e.g., the height) may be controlled. For example, the charger 106 may provide the flame 116 with a positive charge as previously stated. The one or more electrodes 104 may also be positively biased in order to create an electric field that acts on the positively charged flame. By controlling the strength and/or direction of the electric field, the height, width, angle, other geometric characteristic of the flame 116, or combinations thereof may be adjusted by repelling the flame with the one or more electrodes 104 that act on the charges in the flame 106. The one electrodes 104 may also be turned off, or the potential of the one or more electrodes 104 may be lowered in some embodiments, which would increase the height of the flame 116. In an embodiment, the potential or bias of the electrodes may be made opposite to that of the flame 116, which may increase the height of the flame 116. The maximum height 114 of the flame 116 may contemplate and account for situations where the polarity of the electrodes 104 is always positive or neutral, always negative or neutral, or where the polarity may change from positive to negative or from negative to positive.
The control system 102 may be configured to control at least the one or more electrodes 104 and the charger 106. The control system 102 includes a voltage source that controls the potential and polarity of the electrodes 104, the amount of charge emitted or generated by the charger 106, or combinations thereof. The control system 102 may also be configured to control the burner 108 and the fuel source 110 (e.g., rate of fuel flow, pressure, or combinations thereof).
As previously discussed, the geometry of the flame 116 may be controlled in the burner system 100. For example, a height of the flame 116 may be controlled within a range 112 from a maximum height 114 to a minimum height 118. When using repulsion (the electrodes 104 and the flame 116 have the same charge or polarity), the height of the flame 116 may be the maximum height 114 when the one or more electrodes 104 are off or when the electrodes 104 off and pressure is maximized. Changing the polarity of the electrodes 104 may impact the maximum height 114. For example, instead of repelling the flame 116, the flame 116 may be attracted to a greater height. The maximum height 114 may be influenced by fuel flow rates, pressurization, electrode polarization, electrode potential, or combinations thereof. When the one or more electrodes 104 are turned on, the one or more electrodes 104 (when the polarity is positive) may repel the biased (positively in this embodiment) flame 116 to a lower height. The height may vary according to various factors including, but not limited to, potential of the electrodes 104, charge density of the flame 116, fuel pressurization, or combinations thereof.
The following discussion further discloses additional embodiments of electrode/charger configurations, such as size of electrodes, number of electrodes, placement of electrodes, or combinations thereof. It should be noted that other configurations of the burner system and components thereof are within the scope of the present application.
Each component 220 may include a refractory body 202 with an outside nozzle 204 and an inside nozzle 214. For example, the refractory body 202 may be made from alumina, silicon carbide, another ceramic material, other suitable refractory materials, or combinations thereof. The refractory body 202 may be separate from the nozzles 204 and 214 and may be replaceable. The nozzles 204 and 214 may also be changeable. Fuel enters the refractory coaxial burner 200 through a distal end thereof and combusts in a flame area such that a flame is emitted at or proximate to the nozzles 204 and 214. The nozzles 204 and 214 may be sized the same or differently and the specific configuration of the nozzles 204 and 214 may be selected based on a particular application.
With reference specifically to
In this embodiment, the refractory body 202 includes a concavity and/or groove 208 that extends circumferentially about an exterior of the body 202. Each component 220 may have a similar groove to form the groove 208. A charger 206, which may be a corona electrode in an embodiment, may be disposed in the groove 208. A counter electrode (see
The burner system 300 further includes a corona electrode 308, which is an embodiment of a charger. The corona electrode 308 is disposed on or next to a body of the burner 312 or in a groove of the burner 312. The configuration and placement of the corona electrode 308 may depend on the location and configuration of the nozzles or the fuel path. The corona electrode 308 may be placed below the flame 306. The corona electrode 308 may be in or near the fuel flow. In an embodiment, the location of the corona electrode 308 may influence the fuel to flow away from an exterior of the body of the burner 312. The concavity or groove in which the corona electrode 308 may be disposed may also have provisions for free gas such as fuel intake and outlet.
The corona electrode 308 may also include sharp edges or tips or other features that allow charge to be concentrated. For example, the corona electrode 308 may be a portion of a metallic saw blade, a row of metallic nails, other suitable electrode, or combinations thereof. When the electric field strength is sufficient (e.g., at the edges or tips), nearby air molecules are ionized and have the same polarity as the corona electrode 308. Because the charge of the ionized air molecules is the same as the corona electrode, the ions are repelled away from the corona electrode 308. The resulting repulsion of ions results in an ionic wind (illustrated as ionic wind 310) that introduces the ions into the flame 306, into the flame area, into the fuel prior to combustion, or combinations thereof. As a result, the flame 306 becomes charged due to the introduction of charged ions or other particles.
The electrodes 302 and 304 may be configured in different ways. The electrodes may include be arranged in a stacked configuration as illustrated in
The corona electrode 410 operates such that ions are generated that have the same polarity as the corona electrode 410. These ions, because they have the same charge, repel one another and generate an ionic wind that pushes the ions into the fuel, the flame and/or flame area as previously described. In an embodiment, the ions generated by the corona electrode 410 are added to the fuel may be attracted to the counter electrode 412. However, the operation of the corona electrode 410 and counter electrode 412 results is a net addition of positive ions (or negative ions) to the fuel (or flame or flame area) such that the resulting flame or flame area is electrically biased as discussed herein.
The burner system 400 further includes the stacked electrodes 414 that are arranged over the flame 418. The stacked electrodes 414 are the same size in this embodiment and are arranged in a stacked column over the refractory body 402 of the burner system 400. Because the flame or flame area is charged by the corona electrode 410, the electrodes 414 may be used to control at least a height of the flame 418. In an embodiment, the individual electrodes in the electrodes 414 may have different potentials and/or different polarities.
As previously stated, the control system 102 (see
The control systems of the various embodiments disclosed herein may comprise a special purpose or general-purpose computer including various computer hardware or other hardware including duplexers, amplifiers, or the like, as discussed in greater detail below.
Embodiments within the scope of the invention also include computer-readable media for carrying or having computer-executable instructions or data structures stored thereon. Such computer-readable media may be any available media that may be accessed by a general purpose or special purpose computer. By way of example, and not limitation, such computer-readable media may comprise RAM, ROM, EEPROM, CD-ROM or other optical disk storage, magnetic disk storage or other magnetic storage devices, or any other medium which may be used to carry or store desired program code means in the form of computer-executable instructions or data structures and which may be accessed by a general purpose or special purpose computer. Combinations of the above should also be included within the scope of computer-readable media.
Computer-executable instructions comprise, for example, instructions and data which cause a general purpose computer, special purpose computer, or special purpose processing device to perform a certain function or group of functions, such as controlling the operation of any of the burner systems disclosed herein. Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims.
While various aspects and embodiments have been disclosed herein, other aspects and embodiments are contemplated. The various aspects and embodiments disclosed herein are for purposes of illustration and are not intended to be limiting.
This application claims priority to U.S. Provisional Application No. 61/764,609 filed on 14 Feb. 2013, the disclosure of which is incorporated herein, in its entirety, by this reference.
Number | Date | Country | |
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61764609 | Feb 2013 | US |