1. Field of the Invention
The present invention relates to a burner and to a method for operating a premix burner.
2. Brief Description of the Related Art
What are known as thermoacoustic fluctuations often occur in burners which supply liquid or gaseous fuel to a combustion chamber where the fuel burns at a flame front. This is true in particular if the burners are operated with high air ratio, for example, although not exclusively, in the case of what is known as the double-cone burner, as described EP-B1 0 321 809, which has been used with great success. Thermoacoustic vibrations of this nature also occur in the case of premix burners with a downstream mixing section, as described, for example, in EP-A2 0 704 657. In addition to the flow stability, mixing ratio fluctuations represent a primary reason for the occurrence of thermoacoustic instability of this nature. Flow instability waves which occur at the burner lead to the formation of turbulence (coherent structures), which can influence combustion and lead to periodic release of heat, with the associated fluctuations in pressure. The fluctuating air column in the burner leads to fluctuations in the mixing ratio, with the associated fluctuations in the release of heat. Moreover, fluctuations of this nature may also be caused by alternating flame front positions.
A further mechanism for exciting thermoacoustic oscillations is provided if, with a correct phase position (what is known as the Rayleigh criterion has to be satisfied, cf. below), local fluctuations in the release of heat are coupled with fluctuations in the mixing ratio via the fluctuating air column in the burner.
In burners of this type, there are often a plurality of fuel injection nozzles which are arranged in groups in order in this way to ensure stable combustion in different load ranges, for example special pilot nozzles for the lower load range. In this case, the flame position may shift significantly depending on the type of pilot control, and in such a case thermoacoustic fluctuations may also occur in transition regions as a result of a periodic change in the flame front positions.
These thermoacoustic oscillations pose a risk to any type of combustion application. They lead to high-amplitude pressure oscillations, to restrictions to the operating range and may also increase the emissions of pollutants. This applies in particular to combustion systems with little acoustic damping, such as for example annular combustion chambers with reverberant walls. In order to allow a high level of power conversion with regard to pulsations and emissions over a wide operating range, active control of the combustion oscillations may be required.
Coherent structures play a crucial role in mixing processes between air and fuel. The dynamics of these structures accordingly influence combustion and therefore the release of heat. Influencing the shear layer between the fresh-gas mix and the recirculating exhaust gas allows the combustion instabilities to be controlled. One possibility in this respect is acoustic excitation, as known from EP-A1 0 918 152.
Fuel staging allows the flame position to be influenced and therefore the influence of flow instabilities and time delay effects to be reduced (as described for example in EP-A1 0 999 367).
A further mechanism which can give rise to thermoacoustic oscillations is fluctuations in the mixing ratio between fuel and air.
The document WO-A1-01/96785 relates to a burner consisting of a torsion generator for a combustion air current, a torsion chamber, and means of introducing fuel to the combustion air current, whereby the torsion generator exhibits entrance openings to admit air for the combustion air current, which enters the torsion chamber tangentially, and the means for introducing fuel to the combustion air current comprise at least an initial fuel intake with an initial group of fuel outlet openings arranged substantially in the direction of a burner axis for an initial quantity of premixed fuel. Furthermore, one or more second fuel intake(s), with a second group of fuel outlet openings, arranged substantially in the direction of the burner axis, is/are provided for a second quantity of premixed fuel, whereby the second fuel intake(s) can admit the fuel, independent of the first fuel intake. With the present burner, optimal mixing conditions can be set, even in cases of divers loads, gas qualities, or gas pre-heating temperatures.
The patent application DE-A 1-195 45 310, which was laid open to public inspection, reveals a pre-mixing burner for the purpose of mixing fuel and combustion air prior to ignition, whereby the burner consists, substantially, of at least two partially conical shells, with pertinent partially conical axes and entry channels for the combustion air. The premixing burner is substantially formed of a straight hollow cone, which is delimited by an external conical mantle and an internal conical mantle, in which, in addition, at least two entry channels are arranged tangentially to the inner conical mantle, and along a straight conical mantle line of the conical mantle. The partially conical axes of the partially conical shells formed as a result lie on a common conical axis.
Accordingly, the invention is based on the object of providing a burner and a method for operating a burner in which the occurrence of thermoacoustic oscillations of this nature is reduced or even avoided.
This is a burner with an interior space surrounded by at least one shell, in which burner fuel is injected, through fuel nozzles arranged at the burner shells, into a combustion air stream flowing within the interior space, the fuel/air mix which is formed flows, within a delay time, to a flame front in a combustion chamber, where it is ignited.
According to the invention, in a burner of this type thermoacoustic oscillations are reduced or even avoided altogether by virtue of means, which allow fuel to be injected into the combustion air stream via at least two fuel injection holes distributed over the length of the means, being arranged so as to project from the burner base into the interior space substantially in the direction of the combustion chamber, so that the delay time between injection of the fuel and its combustion at the flame front corresponds to a distribution, in particular a systematically varying distribution, which avoids combustion-driven oscillations in premix operation. The fuel injected may be liquid or gaseous fuel.
Experience has shown that in a conventional burner the delay time τ between the location of injection and effective combustion at the flame front is substantially equal for all the fuel nozzles distributed over the burner length. There is a slight variation, which is not systematic with respect to the injection position, about a mean. The result of this is that thermoacoustic oscillations can easily build up. The core of the invention therefore consists in injecting the fuel into the combustion air stream via means arranged in the interior space in such a manner that the delay time τ between injection location and effective combustion at the flame front is not substantially equal for all the fuel nozzles distributed over the burner length, but rather adopts a distribution which varies, in particular systematically, over the burner length.
A first preferred embodiment of the burner is distinguished by the fact that the means are a fuel lance which is arranged substantially on the axis of the burner and which in particular has fuel injection holes along its surface. In this context, it is preferable for the fuel lance to be substantially cylindrical in cross section, with the fuel injection holes being distributed both with regard to the length of the fuel lance and with regard to their circumferential arrangement on the fuel lance. In this case, given a suitable selection of the location of injection and of the fuel penetration depth, it is possible to set the delay time scatter virtually arbitrarily, so that it is possible to feed different flow lines. This central tube, which projects into the interior space and may be formed, for example, from tubes which are nested coaxially inside one another, allows simple and efficient stepped injection to be carried out. If coaxially nested tubes are used, it is possible, for example, for the pilot fuel (gaseous or liquid) to be supplied in the central tube, having the smallest diameter, since a pilot nozzle is typically arranged at the tip of the lance, and for the fuel which is to be injected into the interior space through the fuel injection holes during premix operation to be arranged in the outermost space between the tube having the largest diameter and the next tube in. In other words, it is advantageously possible for the pilot lance, which is often already present and is provided for pilot operation of the burner, after slight modification, to be used as a fuel lance to inject fuel in a stepped fashion during premix operation. A lengthened pilot lance, as described, for example, in EP-A2 0 778 445 for the case of a double-cone burner and in WO 93/17279 and EP-A2 0 833 105 for premix burners without and with a downstream mixing section, respectively, is particularly suitable for this purpose.
According to a further preferred embodiment of the present invention, the length of the means which projects into the interior space is in the range from half the length to the full length of the premix section of the burner. The length of the fuel lance is mainly limited by the length from the lance base to the flame position in the combustion chamber in premix operation. The further the fuel lance projects into the interior space of the burner, the greater the distributions in the delay time it is possible to achieve. The more fuel that it is possible to introduce into the combustion air stream in a manner which is distributed over the fuel lance in relation to the fuel injected, for example, at air inlet slots, the more efficiently it is possible to prevent thermoacoustic oscillations.
According to a further preferred embodiment, the burner is a cone burner, in particular a double-cone burner, which is formed from at least two hollow part-cone bodies which are positioned with respect to one another, have a cone inclination which increases in the direction of flow and are arranged offset with respect to one another, so that the combustion air flows into the interior space through a gap between the part-cone bodies. In other words, the concept of the invention can be employed in burners as described, for example, in EP-B1 0 321 809, EP-A2 0 881 432 or, in very general form, in EP-A1 0 210 462. With regard to the design and geometry of a double-cone burner, the subject matter of the three abovementioned European patents is to be explicitly incorporated in the content of disclosure of the present invention.
According to another preferred embodiment, the burner is a four-slot burner which in particular has a mixing section arranged downstream of the four-slot burner. In other words, the concept of the invention can be employed in a burner as described, for example, in EP-A2 0 704 657 or in EP-A2 0 780 629. The subject matter of these two abovementioned European patents is also to be explicitly incorporated in the content of disclosure of the present invention with regard to the design and geometry of a cone burner with a downstream mixing section.
Another embodiment of the burner is characterized in that the fuel injection holes are divided into groups, with in each case one group of fuel injection holes being arranged in such a manner that all the nozzles belonging to the group feed a defined region of the flame front, with a differing time delay. It is typically possible, for example, to provide a total of 2n fuel injection holes at the means, with these fuel injection holes divided in particular into n groups of in each case 2 nozzles so that they can be actuated as individual groups.
Moreover, the present invention relates to a method for feeding fuel into a burner, which burner comprises an interior space surrounded by at least one shell, in which fuel is injected through fuel nozzles into a combustion air stream flowing within the interior space, and the fuel/air mix which is formed flows, within a delay time, to a flame front in a combustion chamber, where it is ignited. The method is distinguished by the fact that the fuel is injected at least in part by means of means which allow fuel to be injected into the combustion air stream via at least two fuel injection holes distributed over the length of the means and which project from the burner base into the interior space substantially in the direction of the combustion chamber, so that the delay time between injection of the fuel and its combustion at the flame front corresponds to a distribution which avoids combustion-driven oscillations in premix operation. In this context, the maximum time delay (τmax) between location of injection and flame front is typically in the range of τmax=5-50 ms, and with a fuel/air mix flow velocity in the interior space in the range from 20-50 m/s, the maximum time delay (τmax) is in the range of τmax=5-15 ms.
According to a first preferred embodiment of the method according to the invention, the fuel is injected in such a manner that the time delay distribution is configured so as to decrease substantially linearly over the burner length toward the burner end, from the maximum value τmax, decreasing by a maximum delay difference Δτ, to a minimum value at the burner end of τmax−Δτ. It is preferable for the delay difference Δτ to be in the range from 10-90% of the maximum value τmax, in particular in the range of more than 50% of the maximum value τmax.
The invention is to be explained in more detail below on the basis of exemplary embodiments in conjunction with the drawings, in which:
a shows a conventional double-cone burner with typical fuel injection;
b shows the schematic delay time distribution over the burner length which occurs with a burner as shown in
Only the elements which are of relevance to the invention are illustrated. Identical elements are denoted by identical reference symbols throughout the various figures.
If the time delay between the fuel injection and the periodic release of heat, i.e. the flame front, is influenced, it is possible to control the combustion instability. The basic idea of the invention is to disrupt the time delay τ between the periodic release of heat at the flame front and the pressure fluctuation during injection, so that the Rayleigh criterion
is no longer satisfied, i.e. release of heat and pressure maximum are no longer in phase. This eliminates a primary driving mechanism in the excitation of thermoacoustic oscillations, since otherwise, with a corresponding time delay or corresponding phase position, the pressure fluctuations at the fuel injection can lead to variations in the mixing ratio and therefore to a fluctuating release of heat. Presenting the Rayleigh criterion after a Fourier transform in the frequency range demonstrates this relationship even more clearly:
G(x)=2∫|Spq(x,f)|cos(φpq)df
where Spq(x,f) represents the cross spectrum between pressure fluctuations p′(x,t) and fluctuations in the release of heat q′(x,t) and φpq represents the phase difference. Selecting the correct phase difference between release of heat (which can be influenced by the time delay) and the pressure signal allows the Rayleigh index to be set to G(x)<0, so that the system is damped.
It has now been found that the time delay from the injection location at the fuel nozzles to the flame front, in the case of existing premix burners, is constant at defined operating points over the entire injection length of the premix gas, as for example in the case of a double-cone burner in accordance with the prior art as illustrated in
In this longitudinal section through a double-cone burner 1, which is to be understood as representing an example, as known, for example, from EP 0 321 809, the upper gap 7 between the two conical burner shells 8 and 9 can be seen. The combustion air 23 passes through this gap 7, past the fuel nozzles 6 distributed over the burner length, into the interior space 22, with the fuel being captured and surrounded by the air 23 flowing past. In the interior space 22 of the burner 1, the combustion air stream flows along the flow lines 5 so as to form a conical fuel column which widens in the direction of flow. The fuel/air mix then passes into the combustion chamber 2, where it ignites at a flame front 3. The flow in the burner interior space 22 up to the flame front 3 in this case follows the flow lines as illustrated in
In the case of a double-cone burner of this type, the delay time τ which elapses between the injection at the fuel nozzles 6 and the ignition at the flame front 3 is virtually constant for all positions of the fuel nozzles, as is diagrammatically illustrated in
As illustrated in
In principle, it can be recognized that the stability of a burner which is operating with its typical operating values generally close to the island 13 can be stabilized both by increasing the flow velocity in the direction indicated by arrow 15 and by increasing the delay time difference Δτ, i.e. by shifting the operating point to the right in the graph shown, as indicated by arrow 14. Since, for practical reasons, the value of τmax cannot always easily be shifted in the stable low range indicated by 15 (cf. below), a shift produced by setting higher delay time differences Δτ, i.e. more extensively spread delay times, is often an efficient and practicable alternative. The operating point for operation of a gas turbine at base load is typically at the point 19 indicated in
The delay times for burners are typically in the range from τ=5-50 ms, and in the case of double-cone burners are normally in the range from 5-15 ms at flow velocities of 10-50 m/s. In the case of four-slot burners with downstream mixing section, the delay times are normally in the range from 5-50 ms at flow velocities of 10-100 m/s. Δτ can now be varied within a wide range; variations of Δτ=0.5 τmax or above have typically proven particularly advantageous, both in the case of double-cone burners and in the case of four-slot burners with downstream mixing section.
A distribution of this nature at a double-cone burner as already illustrated in
The maximum scatter Δτ has proven particularly important with a view to preventing thermoacoustic oscillations, whereas the distribution function of τ in general plays more of a subordinate role. Even a small proportion, in the range from 5-30%, of the total fuel mass flow which is injected via the lance may be sufficient to stabilize the flame by virtue of the scatter.
The maximum range over which a distribution 12 can be set is in this case substantially predetermined by the length of the fuel lance 24. Satisfactory results with regard to the avoidance of thermoacoustic oscillations can be achieved with fuel lances 24 which extend at least half way into the conical section of the burner, but it is preferable for the lance 24 to be longer, extending over ¾ of the length of the burner or even over the entire length of the burner. In principle, the lance may extend as far as the location at which the flame front 3 is located in premix operation.
It is advantageous for the fuel lance 24 simultaneously to be used as a pilot lance, i.e. the fuel lance 24 also has the possibility of generating a diffusion flame as close as possible to the flame position present in premix operation for pilot operation in the lower load range. Alternatively, it is possible to use a lance which is intended for oil operation of the premix burner. By way of example, a lengthened pilot lance, as described, for example, in EP-A2 0 788 445 for the case of a double-cone burner, in WO 93/17279 for the case of an inverted double-cone burner with a cylindrical outer shape, and in EP-A2 0 833 105 for the case of an inverted double-cone burner with a cylindrical outer shape and downstream mixing section, can also be used. Two different exemplary embodiments of an inverted double-cone burner in accordance with the present invention are illustrated in
The fuel lance 24 is advantageously designed in the form of nested, concentric cylindrical tubes, with the pilot fuel (gaseous or liquid) or the oil fuel, in the case of pilot operation or oil operation, respectively, flowing in the central tube, which has the smallest diameter, while the fuel for injection via the fuel injection holes 25 is supplied in the space between the outermost tube and the next tube in. It is also possible for the individual fuel injection holes 25 to be divided into individually actuable groups in order if appropriate to allow the operating conditions of the premix burner and the distribution 12 to be set and controlled variably.
A further exemplary embodiment is illustrated in
1 Double cone burner
2 Combustion space
3 Flame front
4 Wall of the combustion space
5 Flow lines of the fuel/air mix
6 Fuel nozzles
7 Gap between the conical burner shells
8 Inner conical burner shell at 7
9 Outer conical burner shell at 7
10 Front end of the double-cone burner
11 Constant time delay
12 Time delay distribution
13 Unstable region with high delay times
14 Stabilizing shift toward large distribution widths
15 Stabilizing shift toward short delay times
16 Unstable region of short delay times
17 Performance at low flow velocity
18 Performance at medium flow velocity
19 Performance at high flow velocity
21 Time delay range which can be set
22 Interior space
23 Combustion air stream
24 Pilot lance
25 Holes in pilot lance, fuel injection holes
26 Downstream mixing section
27 Burner base
While the invention has been described in detail with reference to preferred embodiments thereof, it will be apparent to one skilled in the art that various changes can be made, and equivalents employed, without departing from the scope of the invention. Each of the aforementioned documents is incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
---|---|---|---|
101 64 099 | Dec 2001 | DE | national |
This application is a Continuation of, and claims priority under 35 U.S.C. § 120 to, International application number PCT/CH02/00714, filed 19 Dec. 2002, and under 35 U.S.C. § 119 to German application number 101 64 099.4, filed 24 Dec. 2001, the entireties of both of which are incorporated by reference herein.
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Number | Date | Country | |
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20060154192 A1 | Jul 2006 | US |
Number | Date | Country | |
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Parent | PCT/CH02/00714 | Dec 2002 | US |
Child | 10874161 | US |