The present invention is related to a bus bar for secondary battery which connects secondary batteries and a secondary battery module.
A secondary battery such as a lithium secondary battery has a cell container. A positive electrode and a negative electrode are accommodated as cell elements for charge and discharge in the cell container. Electrolyte is encapsulated into the cell container and the cell elements are impregnated in the electrolyte. The positive and negative electrode terminals are provided for the cell container to electrically connect the cell elements with an external system. The electrode terminal is generally formed to have a convex shape so as to protrude from the cell container.
When the supply of a high voltage is required, a plurality of secondary batteries are electrically connected and they are used as a secondary battery module. The plurality of secondary batteries are electrically connected by bus bars for the secondary battery. The electrode terminal of one of the secondary batteries is connected with the electrode terminal of the other secondary battery by the bus bar for the secondary battery.
The bus bar is required to electrically connect the plurality of secondary batteries with high reliability.
In conjunction with the above description, Japanese Patent Publication (JP 2007-324004A) discloses a related technique. In this Publication, a connection member (bus bar) is subjected to plastic deformation to fit with an electrode terminal.
An object of the present invention is to provide a bus bar for secondary battery which can electrically connect a plurality of secondary batteries with high reliability and a secondary battery module.
The bus bar according to the present invention includes a plate section which is electrically conductive, opening sections which are provided for the plate section and in which convex electrode terminals of the secondary batteries are inserted, and first slit sections extending from the opening sections and designed to elastically change a shape of the opening section when the electrode terminal is inserted in the opening section. The opening section is formed to have a smaller diameter than that of the electrode terminal such that the inserted electrode terminal is fastened with elastic force.
According to the present invention, since the first slit section is provided and the opening section has the smaller diameter than that of the electrode terminal, the opening section is widened elastically when the electrode terminal is inserted thereinto. Thus, the electrode terminal is elastically fastened. If the bus bar is very firmly stuck on the electrode terminal, a sticking portion would be damaged when an impact is applied to the sticking portion. On the other hand, according to the present invention, because the electrode terminal is elastically fastened in the opening section, the tolerance to a mechanical impact becomes high. Therefore, it is possible to improve the reliability of the electrical connection between the secondary batteries.
Moreover, the above bus bar may further include second slit sections provided for the plate section. The second slit section is provided on a position where stress is concentrated when the opening section is deformed.
According to the present invention, by providing the second slit sections, it is possible to prevent the stress from being concentrated on a specific position in the plate section. It is possible to prevent the plate section from being damaged more surely by preventing the concentration of stress.
The above bus bar may further include an auxiliary bar which is detachable from the plate section, and a pair of notches for the auxiliary bar, provided for the plate section and configured to engage with both ends of the auxiliary bar. The pair of notches are provided at to put the first slit section between them at ends in a direction orthogonal to a direction along the first slit section. By the auxiliary bar engaging with the pair of notches in their ends, force is applied to fasten the opening section.
According to the present invention, auxiliary force can be added by the auxiliary bar to fasten the electrode terminal.
Moreover, the above-mentioned bus bar may include an elastic cover attached to cover the plate section in the state that the electrode terminal has been inserted.
According to the present invention, the bus bar for the secondary battery is covered by the elastic cover. Thus, it is possible to prevent the bus bar from being exposed to air and as the result of this, corrosion of the bus bar can be prevented.
The plate section extends in a first direction as a longitudinal direction. The two opening sections are provided at two positions along the first direction. Two first slit sections are provided for the two opening sections, respectively, and each of the two first slit sections may be formed to extend along the first direction.
The secondary battery module according to the present invention is provided with a plurality of secondary batteries, each of which has convex electrode terminals, and the above-mentioned bus bar which connects the electrode terminals of the plurality of secondary batteries.
The bus bar according to the present invention is provided with a plate section which is electrically conductive, and opening sections which are provided for the plate section and in which the convex electrode terminals are inserted. The plate section is of a laminate structure of a plurality of plate elements.
By employing the plate section of the laminate structure, the characteristic of the plate section in the thickness direction can be varied.
Thus, the characteristic of the plate section can be optimized to be adaptive for an application field.
The plurality of plate elements may be different in material.
The plurality of plate elements may be different in plate thickness.
The sizes of the opening sections may be different among the plurality of plate elements.
In the plurality of plate elements, the size of the opening section may be made larger on the side on which the electrode terminal is inserted. In this way, when the opening section is larger on the side which the electrode terminal is inserted (on the side of the secondary battery), it becomes easy to insert the electrode terminal in the opening section.
In each of the plurality of plate elements, the opening section can take a taper shape so that the opening section diameter is larger on the side which the electrode terminal is inserted. Thus, it becomes easy to insert the electrode terminal in the opening section. Also, it becomes easy for the inserted electrode terminal to contact the plate section at plural points and the electric contact resistance between the electrode terminal and the plate section can be reduced.
The width of the plate section may be different among the plurality of plate elements.
Thus, the surface area of the plate section can be increased. Because the surface area of the plate section increases, the heat radiation performance of the plate section can be improved.
Moreover, the above-mentioned bus bar may further include a rivet group provided for the plate section and configured to couple the plurality of plate elements. The rivet group is provided with a plurality of rivets.
The plate section extends in the first direction as the longitudinal direction and the opening sections may be provided for the plate sections to arrange at two positions along the first direction.
The secondary battery module according to the present invention is provided with a plurality of secondary batteries which have the convex electrode terminals and the bus bars which connect the electrode terminals of the plurality of secondary batteries.
According to the present invention, the bus bar can electrically connect the plurality of secondary batteries in high reliability, and the secondary battery module are provided.
Hereinafter, the present invention will be described with reference to the attached drawings.
As shown in
Each of the plurality of secondary batteries 1 has a cell container. An electricity generating element (not shown) which is chargeable and dischargeable is accommodated in the cell container. The electricity generating element is provided with a positive electrode and a negative electrode. Non-aqueous electrolyte is filled in the cell container and the electricity generating element is impregnated in the non-aqueous electrolyte.
In each secondary battery 1, two electrode terminals (positive electrode terminal 2 and negative electrode terminal 3) are provided for the cell container. The positive electrode terminal 2 is connected with the positive electrode of the electricity generating element in the cell container and the negative electrode terminal 3 is connected with the negative electrode of the electricity generating element. The two electrode terminals 2 and 3 are provided in a convex shape to protrude from the cell container. Each of the two electrode terminals 2 and 3 has a column like shape. For the two adjacent secondary batteries 1, the positive electrode terminal 2 of one of the two secondary batteries 1 is connected with the negative electrode terminal 3 of the other secondary battery 1 by the bus bar. In this way, the plurality of secondary batteries 1 are electrically connected in serial.
The plate section 4 is configured of a material which is electrically conductive. The material of the plate section 4 is not especially limited if it is electrically conductive, but for example, brass, copper alloy, SUS, tin, nickel, steel, aluminum and beryllium copper alloy and so on are used. Surface treatment may be carried out to the plate section 4 according to necessity. For example, in order to improve electrical conductivity, conductive plating of gold, silver and so on may be carried out to the surface. Oppositely, for the prevention of electric shock, insulating material (e.g. insulation resin) may be coated on the surface of the plate section 4.
The opening sections 5 are provided for two positions of the plate sections 4. The opening section 5 is a portion in which the electrode terminal 2 or 3 is inserted. The two opening sections 5 are arranged along the first direction. The shape of each opening section 5 is determined based on the shape of the electrode terminal 2 or 3 and generally is circular. The diameter of each opening section 5 is smaller than that of the electrode terminal 2 or 3.
The first slit section 6 is provided for each opening section 5. That is, the first slit sections 6 are provided for two positions of the plate section 4. Each of the two first slit sections 6 extends from the end of the plate section 4 to each opening section 5. The first slit section 6 extends from each opening section 5 to the outside along the first direction.
When the electrode terminal 2 or 3 is inserted, each opening section is widened elastically due to the first slit section 6. The inserted electrode terminal 2 or 3 is elastically fastened by the plate section 4.
The second slit sections 7 (7-1 or 7-2) are provided to prevent stress from concentrating on one portion of the plate section 4. When the electrode terminal 2 or 3 is inserted, each opening section 5 is widened on the side of the first slit section 6. On the other hand, the stress is concentrated in the portion of the plate section 4 opposite to the first slit section 6 with respect to the opening section 5, because the plate section 4 is compressed. Therefore, the second slit sections 7 (7-1 or 7-2) are provided on the positions of the plate section opposite to the first slit section 6 with respect to the opening section 5. Specifically, the slits 7-1 are provided for the central positions of the plate section 4 along the first direction rather than the opening section 5 in each of the two sides of the plate section 4 along the first direction (the first sides in the
As described above, if the bus bar with the above structure is used, the opening section 5 is widened when the electrode terminal 2 or 3 is inserted, because the diameter of opening section 5 is smaller than the diameter of the electrode terminal 2 or 3. Because the first slit section 6 exists, the opening section 5 can deform elastically. Therefore, the electrode terminal 2 or 3 can be easily inserted even if excessive force is not applied. The inserted electrode terminal 2 or 3 can be elastically fastened. In this way, because the electrode terminal 2 or 3 is elastically fastened, the coupling section of the plate section 4 and the electrode terminal 2 or 3 is difficult to be damaged, even if an impact is applied. Also, it is possible to prevent the stress from concentrating on one position of the plate sections 4 through the existence of the second slit sections 7 (7-1 and 7-2). Thus, the tolerance to the impact can be more improved. Also, it is possible to prevent the plate section 4 from deforming permanently even if the opening section 5 is deformed. Therefore, the plurality of secondary batteries can be well connected electrically with reliability.
Also, when the electrode terminal 2 or 3 is inserted in the bus bar with the above mentioned structure, it is convenient to use a tool, whose tip portion has an ellipsoidal sectional shape.
Next, the plate section 4 will be described in detail.
Because the plate section 4 is of the laminate structure in the present embodiment, the characteristics of the plate section 4 can be changed in a thickness direction of the plate. For example, the diameters of the plurality of plate elements 41 corresponding to the opening section 5 may be changed.
It should be noted that when the size of opening section 5 is changed among the plurality of plate elements 41, it is not always necessary to change the opening section 5 in the whole of circumference of the opening section 5. For example, as shown in
Also, the plate thickness can be changed among the plurality of plate elements 41.
Also,
Also, as another modification, the plurality of plate elements 41 may be formed of different materials. For example, a material of high corrosion resistance (e.g. beryllium copper alloy) is used for the upper-side plate element 41-1 and an elastic material (e.g. copper, brass) is used for lower-side plate element 41-2. The corrosion resistance can be improved in a portion easy to be exposed to air by using such materials. Also, by improving the elasticity on the lower side thereof, it is possible to make it easy to insert the electrode terminal 2 or 3.
In the plate section 4, the plate elements 41 in the opening section 5 may take a tapered cross section that the opening section diameter becomes larger on the side, from which the electrode terminal 2 or 3 is inserted.
It should be noted that when each element is formed to have the taper shape in the opening section 5, it is not always necessary to form the taper shape along the circumference of opening section 5. For example, each plate element 41 may have the taper shape only in the first slit section 6.
Each plate element 41 having the taper shape in the opening section 5 can be formed as follows. As shown in
Also, by the plate section 4 having the laminate structure, the cost on manufacturing the plate section 4 can be suppressed. This is based on a reason described below. That is, in order to provide the opening section 5 for the plate section 4, the plate element is punched by the die. The load applied to the die when punching the thinner plate element is substantially reduced compared with a case of punching a thicker plate element. Therefore, by adoption of the plate section 4 of the laminate structure, the lifetime of the die can be extended and the manufacturing cost can be suppressed.
Also, as a still another modification, the plate widths of plurality of plate elements 41 can be changed.
It should be noted that when changing the plate width, it is not always necessary to change the plate width over the whole of plate section 4, and the plate width may be changed in a part of the plate section 4. Also, as shown in
Also, in the present embodiment, a case where the first slit section 6 extends from the opening section 5 to the end of the plate section 4 has been described. However, it is sufficient that the first slit section 6 is provided to elastically fasten the inserted electrode terminal 2 or 3, and the first slit section 6 is not always required to extend from the opening section 5 to the end of the plate section 4. For example, in another modification shown in
In the same way, in the present embodiment, a case where the first slit section 6 straightly extends along the first direction has been described. However, the first slit section 6 is not always required to extend straightly. For example, as in another modification shown in
Moreover, in the present embodiment, the first slit section 6 is shown in
The plurality of modifications may be applied by combining them. For example the plurality of plate elements 41 may be different in the plate thickness and the opening section diameter.
Next, the second embodiment of the present invention will be described.
The two notches 9 are provided on both ends of the plate section 4 in the first direction. The two notches 9 are provided to put the first slit section 6 between them in a direction orthogonal to the first direction (a second direction in
The auxiliary bar 10 is provided to auxiliarily fasten the electrode terminal 2 or 3 in the opening section 5.
The auxiliary bars 10 are attached to the plate section 4 after the electrode terminals 2 or 3 are inserted in the opening sections 5. The auxiliary bar 10 is attached to intersect with the first slit section 6. The plate section 4 is bound by the auxiliary bars 10 in the portions in which the first slit sections 6 are provided. Force to fasten the electrode terminal 2 or 3 in the opening section is added by the auxiliary bar 10. Thus, the inserted electrode terminal 2 or 3 becomes difficult to come out so that the reliability of the coupling between the electrode terminal 2 or 3 and the bus bar can be more improved.
Next, a third embodiment of the present invention will be described. In the present embodiment, a cover with a large elastic modulus is added. Because the other points may be same as those of the above-mentioned embodiments, the detailed description is omitted.
For example, the cover 11 is formed of material with larger elastic modulus than that of the plate sections 4 such as rubber.
In the third embodiment, the plate section 4 is covered by the cover 11. Thus, a portion of the plate section 4 exposed to air is reduced to prevent corrosion of the plate section 4.
As described above, the first to third embodiments have been described. These embodiments may be combined and applied within no contradiction.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2008/070309 | 11/7/2008 | WO | 00 | 3/29/2011 |