The invention relates to a socket contact consisting of a back-up spring and a base spring, the back-up spring enclosing the base spring in box-like manner with a first, second, third and a divided fourth wall, and with at least two connecting lugs being formed on one wall section for connecting the wall sections of the fourth divided wall to each other in positive manner, said connecting lugs, in the direction of insertion of said socket contact, being formed in the front and rear portions of the wall sections.
Such a back-up spring is known from DE 195 36 500 C2. The back-up spring is made of a stamped and bent part, with the two top wall sections being separated from each other by a longitudinal slot for manufacturing reasons. One of the top wall sections, in the lower partial region of the longitudinal slot, is formed with a connecting lug that is bent upwardly from the top wall section by a cranked portion and extends beyond the longitudinal slot in the direction towards the opposite top wall section and overlaps the other top wall section. The connection of the connecting lug to the other top wall section takes place either by plastic forming, i.e. plastic cold forming and pressing the connecting portion into each other using a punch, or by welding or by a completely positive connection. The publication does not suggest a concrete positive connection of the top wall sections.
DE 43 12 641 A1 discloses an electric contact bushing comprising a back-up spring in which the back-up spring also has a longitudinal slot in its bottom wall for manufacturing reasons. The bottom wall sections have abutment edges which extend in parallel along the longitudinal slot and which are not aligned in the front region of the contact bushing but rather establish a hook-type design.
This kind of positive connection, however, has the disadvantage that the hook-type connection may be released in case of strong torsion or mechanical load of the back-up spring.
Furthermore, DE-UM 92 01 047 discloses a double flat spring contact comprising a back-up spring integrally incorporated in the contact and formed in one piece with the same. The base part of this contact is divided, with the thus formed side walls being connected to each other with stability in terms of shape via two connecting lugs. The connecting lugs have a recess and a dovetail-like projection, respectively, that is wedged into said recess.
This type of connection also entails the disadvantage that it may become released in case of torsion or strong mechanical loads acting on the back-up spring.
It is thus the object of the invention to indicate for a socket contact of the type indicated at the outset a back-up spring having an as stable as possible closed box-shape that can be manufactured without additional working expenditure.
This object is met according to the invention in that the other wall section is formed with a recess for each connecting lug and that the connecting lugs are passed through the recesses and bent over, and the two wall sections overlap over the full, length of the back-up spring.
This type of connection can easily be produced on a stamping and bending machine. The connecting lugs to this end are bent over first by 90° so that they protrude outwardly. Thereafter, the other wall section with the recesses is bent over the protruding connecting lugs such that the connecting lugs extend through the recesses. By bending over the upper portion of the connecting lugs, the wall halves of the divided fourth wall are connected to each other with stability in shape.
Due to the fact that the wall halves overlap over the entire length of the back-up spring, a closed box-shape is obtained and the stability of the connection is increased considerably. By said overlapping, the upper wall section is clamped between the bent portion of the connecting lugs and the lower wall section. The clamping effect adds a frictional component to the positive connection.
The wall halves thus are firmly connected to each other both in the longitudinal and in the transverse direction of the back-up spring. Also in case of high mechanical loads, such as e.g. torsion or stepping-on loads of the back-up spring, there is thus no risk that the connection of the wall halves will become disengaged.
The recesses preferably are formed in the upper wall section in the form of elongate holes. At least one recess, however, may also be formed as U-shaped recess on the terminal-side or contact-side edge of the upper wall section.
The provision of the recesses in the form of elongate holes has the advantage that the connecting lugs, after bending, can be formed into a shape such that they are supported on the walls of the recesses.
The deformation of the connecting lugs suitably takes place by pressing together or introducing one or more notches on the upper side of the connecting lugs.
To enclose the base spring in as stable manner as possible, it is necessary to keep the contact area between back-up spring and base spring as large as possible. To this end, the upper wall section, in front of the overlapping portion, is advantageously formed with a crank with the material thickness of the lower wall section.
Further advantageous developments are indicated in the dependent claims.
The invention will be elucidated in more detail hereinafter by way of an embodiment depicted in the drawings, in which
The back-up spring 3 also is of rectangular cross-section so that it encloses the entire contact section 7 of the base spring 2 with four walls 11 to 14 in box-shaped manner. The first wall 11 constitutes the top wall, the second and third walls 12, 13 constitute the side walls, and the fourth wall 14 represents the bottom wall. In the lower partial region of the first wall 11 facing the terminal section 6 of base spring 2, there is formed an outwardly bent locking hook 15 as primary locking feature for a socket contact 1 to be inserted into a contact cavity 4 of contact carrier 5. Locking hook 15, on its outer face side in the middle thereof, has an outwardly projecting bulge 16 and is provided with an impressed portion 17 on both sides of the bulge 16. Due to the impressed portions 17, there are formed relatively sharp edges on the face side of locking hook 15 which contribute in that the locking hook 15 provides for better fixation of the socket contact 1 in the contact cavity 4. The outwardly directed bulge 16 in locking hook 15 also contributes in providing improved fixation of socket contact 1 in contact cavity 4.
For providing the effect that the looking hook 15 is pressed against the inner wall of contact cavity 4 as strongly as possible, there is provided a reinforcing bead 18 in the bending line between the locking hook 15 and the first wall 11. The reinforcing bead 18 aggravates bending back of the looking hook 17 towards tie first wall 11.
For fixing the back-up spring 3 on the base spring 2, the second and third walls 12, 13 of back-up spring are formed with folding lugs 19, 20 formed by separating cuts, which engage in corresponding openings 21, 22 the side walls of the spring leg base 8.
The base spring 2 and the back-up spring 3 are stamped and bent sheet metal members and thus are divided into two in one wall for manufacturing reasons.
In case of back-up spring 3, the fourth wall 14 is divided into two and consists of the two wall sections 14a and 14b. For obtaining a stable closed box-shape, the wall sections 14a and 14b are connected to each other in the manner elucidated hereinafter.
The wall sections 14a and 14b overlap over the entire length of back-up spring 3. Due to such overlapping, there is formed a lower wall section 14a and an upper wall section 14b. The lower wall section 14a has two connecting lugs 23 formed thereon which are bent upwardly by 90° and are passed through corresponding recesses 24 in the upper wall section 14b. For providing a positive or form-fit connection of the wall sections 14a and 14b, the connecting lugs 23, after having been passed through the recesses 24, are bent over once more by 90° so that the upper wall section 14a is clamped between the bent over upper portion of the connecting lugs 23 and the lower wall section 14a.
In bending over the upper portion of the connecting lugs 23, these are press-fit such that the connecting lugs 23 are urged against the side walls of opening 24. By doing so, any possibility of movement of the wall sections 14a and 14b relative to each other is excluded after press-fitting. In addition to or as an alternative to press-fitting, the top sides of the bent over connecting lugs 23 may be provided with notches 25 so that the connecting lugs become broader in the longitudinal direction of the back-up spring 3 and are also pressed against the side walls of the recesses 24. The notches 25 are arranged perpendicularly to the longitudinal direction of the back-up spring 3.
The two connecting lugs 23, through which wall sections 14a and 14b are connected to each other, are arranged substantially in the front and rear portions of the lower wall section 14a as seen in the direction of insertion of socket contact 1.
The connecting lug 23 located closer to the terminal section 6 of the base spring 2 is of considerably broader configuration and is provided on the top side thereof with two or more notches 25.
In order for the back-up spring 3 to enclose the rectangular base spring 2 almost completely, the upper wall section 14b is bent by a crank 26 in front of the portion overlapping with the lower wall section 14a.
On the face side of the lower wall section 14a facing in insertion direction, there is arranged an additional lug 27 that is also bent upwardly by 90°, and the somewhat broader upper portion thereof is folded back downwardly by 180°. The upper folded portion of lug 27 constitutes a polarizing member 28 for the socket contact 1, so as to prevent erroneous insertion of the socket contact into the contact cavity of a contact carrier. Lug 27 is laterally offset from the longitudinal axis of the back-up spring 3. The upper folded portion is broadened in the direction towards the longitudinal axis of the backup spring 3, but still is arranged laterally offset from the longitudinal axis of the back-up spring 3. However, it may also be arranged centrally with respect to the longitudinal axis of the back-up spring 3 so as to be matable with the contact cavity 4 as shown in FIG. 4. As shown by the sectional view in
In order to not hinder insertion of socket contact 1 into the contact cavity 4 of contact carrier 5, the dimensions of polarizing member 28 transversely of the direction of insertion are smaller than those of the polarizing groove 29.
On the divided fourth wall 14 and on the first wall 11 of the back-up spring 3, there is formed, for each spring leg 9, 10 of the back-up spring 3, an inwardly bent back-up spring tongue 30 which abut on the spring legs 9, 10 approximately at the height of the contact region 31 (cf. FIG. 5).
Number | Date | Country | Kind |
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198 35 020 | Aug 1998 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCTDE99/02015 | 7/1/1999 | WO | 00 | 3/29/2001 |
Publishing Document | Publishing Date | Country | Kind |
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WO0008721 | 2/17/2000 | WO | A |
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