The present disclosure generally relates to web material rolls and web material roll dispensers. More particularly, the disclosure relates to a bushing for a web material roll, to a web material roll including the bushing, to a web material roll retention assembly, and to a method for placing a web material roll in a web material roll dispenser.
Several types of paper roll dispensers exist in the prior art that are used to gradually provide a user of the paper roll dispenser with different types of paper rolled around an inner core. The most common of these types of paper roll dispensers dispenses paper items such as paper towels and toilet paper. These dispensers are often used in public area washrooms.
At the reading of the prior art paper roll dispensers, one can appreciate that it could be advantageous for several different reasons, notably for reasons of quality control and for reduction of maintenance and repair costs for dispensers, to develop paper roll dispensers which can only operate with paper roll products specifically designed for use in the paper dispensers, and paper roll products which can only operate with specifically designed paper dispensers.
The present invention aims to address at least some of the above mention needs and provides a web material roll, a bushing for a web material roll, a web material roll retention assembly for a web material roll dispenser and a method for placing a web material roll in a web material roll dispenser.
According to a general aspect, there is provided a bushing for a web material roll having first and second extremities. The web material roll defines a central cavity. The web material roll is mountable to a roll support of a web material roll dispenser. The bushing comprises a body having first and second ends. The body is sized to be fitted into the first extremity of the central cavity of the web material roll. The bushing further comprises a wall extending across the central cavity of the web material roll when the bushing is in the central cavity of the web material roll, an opening being formed in the wall for receiving at least partially the roll support therethrough. The opening is bordered by a roll support contacting surface. The bushing also comprises one or more bearing surfaces for contacting the roll support and supporting the web material roll. The one or more bearing surfaces comprise at least the roll support contacting surface bordering the opening.
According to another aspect, there is provided a web material roll comprising a roll of web material defining a central cavity, the central cavity having first and second extremities, the roll of web material being mountable to a roll support of a web material roll dispenser. The web material roll further comprises a bushing at least partially inserted in said first extremity of the central cavity and comprising a body having first and second ends, the body being fitted into the first extremity of the central cavity; a wall extending across the central cavity, an opening being formed in the wall for receiving at least partially the roll support therethrough, said opening being bordered by a roll support contacting surface; and one or more bearing surfaces for contacting the roll support and supporting the roll of web material, said one or more bearing surfaces comprising at least the roll support contacting surface bordering the opening.
According to yet another aspect, there is provided a web material roll retention assembly for a web material roll dispenser, the assembly comprising a roll support for supporting one extremity of a web material roll defining a central cavity and having first and second extremities. The roll support includes a first portion proximate to a housing of the web material dispenser; a free end, opposite the housing of the web material dispenser; and a second portion extending between the free end and the first portion, the second portion having a smaller cross-section than a cross-section of the first portion. The assembly further comprises a bushing comprising a body having first and second ends, the body being sized to be fitted into the first extremity of the central cavity of the web material roll; a wall extending across the central cavity of the web material roll when the bushing is in the central cavity of the web material roll, an opening being formed in the wall for receiving at least partially the roll support therethrough, said opening being bordered by a roll support contacting surface; and one or more bearing surfaces for contacting the roll support and supporting the web material roll, said one or more bearing surfaces comprising at least the roll support contacting surface bordering the opening.
According to another aspect, there is provided a material roll dispenser comprising a housing; and a web material roll retention assembly according to the present disclosure. The web material roll retention assembly is engaged to the housing.
According to another aspect, there is provided a method for placing a web material roll in a web material roll dispenser, the web material roll dispenser having a roll support with first and second portions, the web material roll having a central cavity and first and second extremities. The method comprises the step of providing a bushing comprising a body having first and second ends; a wall with an opening formed therein, said opening being bordered by a roll support contacting surface; and one or more bearing surfaces comprising at least the roll support contacting surface bordering the opening. The method further comprises inserting the bushing in the central cavity of the web material roll, the first end of the body of the bushing being proximate to said first extremity of the web material roll; inserting the roll support in the body of the bushing, from the first end of the body toward the second end; and forcing the free end of the roll support within the opening of the wall, thereby engaging the one or more bearing surfaces of the bushing with at least one of the first and second portions of the roll support.
For a better understanding of the embodiments described herein and to show more clearly how they may be carried into effect, reference will now be made, by way of example only, to the accompanying drawings which show at least one exemplary embodiment, and in which:
In the following description, the same numerical references refer to similar elements. Furthermore, for the sake of simplicity and clarity, namely so as to not unduly burden the figures with several references numbers, not all figures contain references to all the components and features, and references to some components and features may be found in only one figure, and components and features of the present disclosure which are illustrated in other figures can be easily inferred therefrom. The embodiments, geometrical configurations, materials mentioned and/or dimensions shown in the figures are optional, and are given for exemplification purposes only.
Moreover, it will be appreciated that positional descriptions such as “above”, “below”, “forward”, “rearward” “left”, “right” and the like should, unless otherwise indicated, be taken in the context of the figures and correspond to the position and orientation of the web material roll and corresponding parts when being mounted on a roll support of a web material roll dispenser.
The terms “inner”, “interior” and “outer” should be understood as being relative to the central cavity of the web material roll. Positional descriptions should not be considered limiting.
To provide a more concise description, some of the quantitative expressions given herein may be qualified with the term “about”. It is understood that whether the term “about” is used explicitly or not, every quantity given herein is meant to refer to an actual given value, and it is also meant to refer to the approximation to such given value that would reasonably be inferred based on the ordinary skill in the art, including approximations due to the experimental and/or measurement conditions for such given value.
In the following description, the term “about” means within an acceptable error range for the particular value as determined by one of ordinary skill in the art, which will depend in part on how the value is measured or determined, i.e. the limitations of the measurement system. It is commonly accepted that a 10% precision measure is acceptable and encompasses the term “about”.
In the above description, an embodiment is an example or implementation of the inventions. The various appearances of “one embodiment,” “an embodiment” or “some embodiments” do not necessarily all refer to the same embodiments.
Although various features of the invention may be described in the context of a single embodiment, the features may also be provided separately or in any suitable combination. Conversely, although the invention may be described herein in the context of separate embodiments for clarity, the invention may also be implemented in a single embodiment.
Reference in the specification to “some embodiments”, “an embodiment”, “one embodiment” or “other embodiments” means that a particular feature, structure, or characteristic described in connection with the embodiments is included in at least some embodiments, but not necessarily all embodiments, of the inventions.
It is to be understood that the phraseology and terminology employed herein is not to be construed as limiting and are for descriptive purpose only.
The principles and uses of the teachings of the present invention may be better understood with reference to the accompanying description, figures and examples.
It is to be understood that the details set forth herein do not construe a limitation to an application of the invention.
Furthermore, it is to be understood that the invention can be carried out or practiced in various ways and that the invention can be implemented in embodiments other than the ones outlined in the description above.
It is to be understood that the terms “including”, “comprising”, and grammatical variants thereof do not preclude the addition of one or more components, features, steps, or integers or groups thereof and that the terms are to be construed as specifying components, features, steps or integers.
If the specification or claims refer to “an additional” element, that does not preclude there being more than one of the additional element.
It is to be understood that where the claims or specification refer to “a” or “an” element, such reference is not to be construed as limited to only one of that element.
It is to be understood that where the specification states that a component, feature, structure, or characteristic “may”, “might”, “can” or “could” be included, that particular component, feature, structure, or characteristic is not required to be included.
Methods of the present invention may be implemented by performing or completing manually, automatically, or a combination thereof, selected steps or tasks.
The term “method” may refer to manners, means, techniques and procedures for accomplishing a given task including, but not limited to, those manners, means, techniques and procedures either known to, or readily developed from known manners, means, techniques and procedures by practitioners of the art to which the invention belongs.
The descriptions, examples, methods and materials presented in the claims and the specification are not to be construed as limiting but rather as illustrative only.
Meanings of technical and scientific terms used herein are to be commonly understood as by one of ordinary skill in the art to which the invention belongs, unless otherwise defined.
The present invention may be implemented in the testing or practice with methods and materials equivalent or similar to those described herein.
Referring now to the drawings, and more particularly to
In the shown embodiment, the web material roll 50 further comprises a hollow central core 62 inserted in the central cavity 64, typically a cardboard core, around which the web material is rolled.
Even though the hollow core 62 might be useful to help and maintain the shape and dimensions of the central cavity 64 of the web material roll 50, it could be conceived a web material roll 50 in which the central cavity 64 would only be defined by the roll of web material 51. Such web material rolls are sometimes referred to as “coreless” rolls.
The first extremity 52 of the web material roll 50 has an interior surface 54 that is either defined by an interior surface of the hollow core 62, or that is defined by the innermost layer of the web material 51, when the web material roll 50 is of the coreless type.
The web material roll 50 can be a toilet web material roll, a hand towel web material roll, or any other type of rolled paper or more globally any other type of rolled web material product.
Still referring to
When inserted into the web material roll 50, the bushing 10 defines a central axis that substantially coincides with the central axis X1 of the web material roll 50. In other words, when the bushing 10 is inserted in the web material roll 50, the central axis of the bushing 10 is preferably substantially coaxial with the central axis X1 of the web material roll 50.
As best shown in
Referring now to
It is understood that the cylindrical body 12 of the bushing 10 is sized and configured to be fitted into the first extremity 52 of the web material roll 50, the first end 14 of the cylindrical body 12 being proximate to the first extremity 52 of the web material roll 50 when the bushing 10 is inserted in the web material roll 50. In the first illustrated embodiment, the cylindrical body 12 is formed by a continuous sidewall, but in other possible embodiments, the cylindrical body 12 can be openwork, perforated or discontinuous. An outer diameter of the cylindrical body 12 is thus similar or slightly smaller than an inner diameter of the central cavity 64 of the web material roll 50.
In this embodiment of the bushing, the cylindrical body 12 has its outer surface 24 provided with a plurality of ribs 26 extending longitudinally, in a substantially parallel manner (i.e. along directions substantially parallel to the central axis X1 of the web material roll 50 when the bushing 10 in inserted therein). The ribs 26 are for engaging the interior surface 54 of the first extremity 52 of the web material roll 50 so as to snugly fit the bushing 10 into the web material roll 50. The bushing 10 is thus snugly fitted either into the hollow core 62, or in direct contact with the innermost layer of the web material 51 of the web material roll 50. Of course, the ribs are optional. They could be replaced by small projections or protrusions, and can be simply omitted. They may also have a different configuration than parallel, linear protrusions.
It is thus understood that the bushing 10 is configured to be mounted in at least one of the extremities of the web material roll 50 so that the bushing 10 cannot rotate relative to the web material roll 50 around the central axis X1 once in place. In other words, the body 12 of the bushing 10 is dimensioned so that, when the bushing 10 is at least partially inserted into one of the extremities of the web material roll 50, the bushing 10 and the web material roll 50 are fitted in such a way that the rotation of the bushing 10 relative to central cavity 64 of the web material roll 50 is substantially prevented.
As represented in
Of course, the outside collar 42 can take other configurations, and can be replaced with one or more small tabs or “stopping elements” instead of a continuous circular collar. The collar/stopping element is optional and can be omitted.
The bushing 10 further comprises a wall 28 that is configured to extend, when the bushing 10 is at least partially inserted in the web material roll 50, across the central cavity 64 of the web material roll 50. In the embodiment shown, and as represented in
In the shown embodiment, the wall 28 extends across the body 12, but it could also be conceived a bushing 10 having a wall 28 distinct and distant from the body 12.
In the shown embodiment, the wall 28 extends transversally, substantially radially, in the body 12 of the bushing 10.
An opening 30 is formed in the wall 28. In the embodiment represented for instance on
The opening 30 serves to receive a distal portion of a roll support/mandrel 102 of the web material roll dispenser. The cylindrical body 12 and the opening 30 formed in the wall 28 are preferably substantially concentric. The opening 30 comprises a roll support contacting surface 32 bordering/delineating the opening 30. Again, the roll support contacting surface 32 bordering the opening 30 does not need to be continuous, as is the case in the illustrated embodiment, since radial slots 38 formed in the wall 28 (best shown in
Preferably, the wall 28 is flexible or deformable. For example, in this case, the wall 28 comprises adjacent wall partitions 35 extending radially in the cylindrical body 12 around the opening 30, the wall partitions 35 being separated from each other by the above-mentioned radial slots 38. In the embodiment shown, the wall 28 further comprises at least one aperture 40 (a plurality in the embodiment shown) that are formed in the wall partitions 35, the apertures 40 extending, in the shown embodiment, between adjacent wall partitions 35.
While in the illustrated embodiment the wall 28 is shown as being substantially continuous, with only small radial slots 38 and apertures 40 provided therein, defining the partitions 35, it is possible that the wall 28 be made of a mesh or of several radial extensions/rods, without forming a well-defined planar surface. Moreover, in this case, the wall 28 is spaced away (i.e. axially offset) from the first end 14 of the cylindrical body 12, and is located at or near the second end 16 of the cylindrical body 12, but the wall 28 can be located elsewhere along the cylindrical body 12. In the illustrated embodiment, the wall 28 extends in the cylindrical body 12 of the bushing 10 between the first and second ends 14, 16, such that the wall 28 divides the cylindrical body 12 into first and second portions on each side of the wall 28.
In the illustrated embodiment, the cylindrical body 12 and the wall 28 are integrally formed as a single component. However, they could be formed of two or more distinct elements fixedly secured together.
As best shown in
The term “bearing surface” should thus be understood as a surface of the bushing 10 that is configured to cooperate—directly or indirectly, for instance via a washer or any other component arranged on an outer surface of the roll support 102—with the roll support/mandrel 102. It is understood that the bushing 10 and the roll support 102 are either configured so that they can rotate relative to each other around the central axis X1 of the web material roll 50 when the web material roll 50 with the bushing 10 inserted in one of its extremities 52, 56 is supported on the roll support 102, or the bushing 10 and the roll support 102 are configured to cooperate so that the web material roll 50 in which the bushing 10 is inserted is fixedly supported by the roll support 102. In other words, the bearing surfaces of the bushing 10 are not necessarily configured so that the bushing 10 can rotate relative to the roll support 102 about the central axis X1 when the web material roll 50 in which the bushing 10 is inserted is supported by the roll support 102.
According to possible embodiments, the diameter D1 of the first bearing surface 20 is between about 5% and about 130% greater than the second diameter D2 of the second bearing surface (corresponding to the roll support contacting surface 32). Yet in preferred embodiments, the first diameter D1 is between about 20% to about 80% greater than the second diameter D2. Yet in other possible embodiments of the bushing 10, the first diameter D1 is between about 10 mm and about 50 mm and the second diameter D2 is between about 5 mm and about 25 mm. In another embodiment, the first diameter D1 is between about 15 mm and about 30 mm and the second diameter D2 is between about 10 mm and about 20 mm.
As can be appreciated from
Referring now to
The engageable portion 105 of the roll support 102, in this case, comprises the above-mentioned first/proximate portion 108 located near the mounting base 103 (i.e. proximate to a housing of a web material dispenser), this first portion 108 having a first support diameter S1. The engageable portion 105 of the roll support 102 also comprises the above-mentioned second/distal portion 110, located near the free end 106, the second portion 110 having a second support diameter S2. In the illustrated embodiment, the first and the second portions 108, 110 of the engageable portion 105 of the roll support 102 are both substantially cylindrical. The second support diameter S2 is smaller than the first support diameter S1.
The engageable portion 105 of the roll support 102 further comprises a central portion 112 located between the first and second portions 108, 110, the central portion 112 having, in the shown embodiment, a substantially truncated cone shape. Of course, other configurations of mandrels are possible: what is needed is a mandrel having an engageable portion with a proximate portion/section that has a diameter greater than the diameter of the distal portion, such that insertion of a web material roll that is not provided with a bushing will not be properly maintained over the roll support 102/mandrel.
As represented for instance in
Now turning back to
Once the bushing 10 has been fitted in the central cavity 64 of the web material roll 50, as represented on
The forcing of the free end 106 within the opening 30 of the wall 28 is made possible thanks to the deformability and/or flexibility of the wall 28, and is facilitated by the tapered/angled configuration of the head 114 and/or by the radial slots 38 and/or apertures 40 formed in the wall 28. The wall 28 is flexible or deformable so that it allows the passage of the roll support 102 through the opening 30 when the web material roll 50 is placed on the roll support 102.
When the free end 106 of the roll support 102 is introduced into the cylindrical body 12, the head 114 of the roll support 102 is introduced into the opening 30 of the wall 28. The tapered shape of the head 114 is oriented so that the cross-section of the head 114 decreases toward the free end 106 of the roll support 102. It is thus understood that the head 114 is configured so that the head 114 progressively deforms the wall partitions 35 of the wall 28. In other words, the free end 106 of the roll support 102 has at least one region with a cross-section that is greater than the cross-section of the opening 30 defined in the bushing 10.
Once the whole length of the head 114 has been passed through the opening 30 of the wall 28, the wall partitions 35 of the wall 28 take back their initial substantially radial orientation. In the embodiment shown, the repositioning of the wall 28/wall partitions 35 that had been momentarily deformed by the free end 106 of the roll support 102 generates an audible indication that gives to the user an indication that the web material roll 50 has been properly installed on the roll support 102 of the web material roll dispenser 100. In other words, the bushing 10 generates a clicking sound resulting from forcing the free end (106) of the roll support into the opening of the bushing, momentarily deforming the wall of the bushing, upon the head of the roll support 102/mandrel being inserted in the bushing 10. The frangible/movable wall partitions are thus “sound generators”, the sound being generated by the interaction of the flexible wall 28 with the second portion 108 of the roll support 102. In yet other words, the bushing 10 is configured so that insertion of the roll support 102 within the opening 30 of the bushing 10 generates an audible indication of proper installation of the web material roll on the roll support.
The method for placing the web material roll 50 in the web material roll dispenser 100 thus comprises a step of confirming proper insertion of the web material roll 50 onto the roll support 102, when the clicking sound generated by the passage of the roll support 102 into the cavity or hole 30 of the bushing 10 is detected.
Once the head 106 has been passed through the hole 30 of the bushing 10, the first and second bearing surfaces 20, 32 of the bushing 10 respectively cooperate with the first and second portions 108, 110 of the roll support 102. It is understood that the first and second support diameters S1, S2 defined respectively by the first and second portions 108, 110 of the roll support 102 substantially correspond respectively to the first and second diameters D1, D2 of the first and second bearing surfaces 20, 32. In the installed position of the web material roll 50 on the roll support 102, as represented for instance on
The axial position of the head 114 of the roll support 102 relative to the bushing 10 is understood with reference to the central axis X1 of the web material roll 50.
In the shown embodiment, the first and second bearing surfaces 20, 32 are configured so that the cylindrical body 12 and the wall 28 of the bushing 10 rotate relative respectively to the first and second portions 108, 110 of the roll support 102.
In other words, the bushing 10 forms two distinct bearing surfaces that cooperate with the roll support 102, so as to increase the efficiency and the stability of the rotative mounting of the web material roll 50 relative to the roll support 102 of the web material roll dispenser 100.
The web material roll 50 is thus properly rotatably mounted to the web material roll dispenser 100 so that when a pulling force is exerted on a free end of the web material 51 of the web material roll 50, the web material roll 50 rotates around the roll support 102 about the central axis X1 so as to unwind a portion of the web material 51 of the web material roll 50.
In another embodiment (not represented), at least a portion of the roll support 102 can be rotatably mounted to the web material roll dispenser 100. For instance, the mounting base 103 of the roll support 102 can comprise a shaft cooperating with the housing of the web material roll dispenser 100, or the engageable portion 105 of the roll support 102 can be rotatably mounted to the mounting base 103 of the roll support 102, so as to rotatably mount the engageable portion 105 of the roll support 102 relatively to the housing of the web material roll dispenser 100.
In this embodiment in which at least the engageable portion 105 of the roll support 102 is rotatably mounted to the housing of the web material roll dispenser 100, the first and second bearing surfaces 20, 32 are configured so that the cylindrical body 12 and the wall 28 of the bushing 10 are fixedly supported respectively by the first and second portions 108, 110 of the roll support 102. It is thus understood that when a pulling force is exerted on a free end of the web material of the web material roll 50, the web material roll 50, the bushing 10 and the engageable portion 105 of the roll support 102 rotate together relative to the housing of the web material roll dispenser 100, around the central axis X1 of the web material roll 50, so as to unwind a portion of the web material of the web material roll 50.
The bushing 10 thus forms two distinct bearing surfaces that cooperate with the roll support 102, so as to increase the efficiency and the stability of the mounting of the web material roll 50 together with the engageable portion 105 of the roll support 102 of the web material roll dispenser 100.
It should be understood that the disclosure is not limited to a bushing having two distinct bearing surfaces. We could also conceive a bushing having a single bearing surface that would be dimensioned so as to allow an efficient and stable mounting of the web material roll 50 and the engageable portion 105 of the roll support 102.
It is understood that the at least one bearing surface ensuring the efficient and stable cooperation between the bushing 10 and the engageable portion 105 of the roll support 102 is dimensioned so as to support all the weight of the web material roll 50.
It is also understood that the bushing 10 is designed so that there is no direct contact between the web material roll 50 and the engageable portion 105 of the roll support 102 (i.e. so that there is no direct contact between the web material roll and the roll support): the engageable portion 105 of the roll support 102 and the web material roll 50 cooperate with each other via the bushing 10. In other words, the interior surface of the web material roll 50 that delimits the central cavity 64 (i.e. the interior surface of the first extremity of the central cavity) contacts solely the bushing 10, via the body 12 and/or the wall 28.
The set comprising the roll support 102 and the bushing 10 that is mounted in the web material roll 50 thus forms a web material roll retention assembly 200, the roll support 102 and the bushing 10 being dimensioned so as to cooperate with each other to ensure the proper rotatable mounting of the web material roll 50 in the web material roll dispenser 100.
In other words, the roll support 102 of the web material roll dispenser 100 is configured so that it can only properly support web material rolls that will be equipped with the bushing 10 according to the present disclosure.
As represented for instance in
The web material roll retention assembly 200 is at least partially defined by the first and second support diameters S1, S2 defined respectively by the first and second portions 108, 110 of the roll support 102 (and corresponding substantially respectively to the first and second diameters D1, D2 of the first and second bearing surfaces 20, 32), and by the distance d between the wall 28 and the second end of the body 12. At least these three parameters of the web material roll retention assembly 200 are set according to different types of web material rolls.
In other words, for a given set of values of the first support diameter S1, the second support diameter S2 and the distance d, corresponds a specific web material roll 50. The web material roll retention assembly 200 is thus configured so that it would not be possible to feed the web material roll dispenser 100 with an unwanted type of web material roll that would not be dimensioned to properly cooperate with the bushing 10 and the roll support 102 (i.e. with the given web material roll retention assembly 200). The different types of web material rolls can for instance correspond to different qualities and/or different compositions of wound web material.
Due to the shoulder 116 that is formed between the second portion 110 and the tapered head 114 of the roll support 102, the removal of the web material roll 50 from the roll support 102 breaks at least partially the wall 28 extending in the cylindrical body 12 of the bushing 10. In other words, the wall is frangible, allowing it to break when the web material roll 50 is removed from the roll support 102. The substantially vertically extending face formed between the second portion 110 and the tapered head 114 abuts indeed against the wall partitions 35 of the wall 28, so that when the roll support 102 is forced out of the bushing 10, the wall 28 is at least partially broken.
The bushing 10 according to the present disclosure is thus configured so that it cannot be reused after the web material roll 50 has been removed from the web material roll dispenser 100.
Thus, once the web material roll 50, in the first extremity 52 of which the bushing 10 has been inserted, has been mounted on the roll support 102 of the web material roll dispenser 100, the head 114 of the roll support 102 is axially offset (considered along the central axis X1) relative to the second end 16 of the bushing 10. In other words, the second embodiment of the bushing 10 is dimensioned so that when it is inserted in the web material roll 50 and when the web material roll 50 is rotatably mounted on the roll support 102, the second end 16 of the bushing 10 (and thus the wall 28 of the bushing 10) is axially arranged between the head 114 of the roll support 102 and the second portion 110 of the roll support 102. Moreover, the second embodiment of the bushing 10 differs from the first one in that no apertures are formed in its wall partitions 35. As can be appreciated, several configurations of bushings are possible according to the present invention, and the two illustrated embodiments are only provided as examples.
For instance, the dispensing brake 46 comprises braking fingers (four, in the embodiment shown, regularly spaced apart from each other) provided on the inner surface 18 of the body 12, near the first end 14. In the shown embodiment, the braking fingers 46 extend substantially longitudinally (i.e. in a direction substantially parallel to the central axis X1 of the web material roll 50) on the inner surface 18 of the body 12, so as to create friction with the engageable portion 105 of the roll support 102, in order to brake the rotation of the web material roll 50 relative to the roll support 102, when the web material roll 50 with the bushing 10 inserted in one of its extremities is rotatably mounted to the engageable portion 105 of the roll support 102. In the embodiment shown, recesses are formed in the outside collar 42 to receive a proximal end portion of the braking fingers of the dispensing brake 46. It is appreciated that the shape, the configuration, and the location of the dispensing brake, and the shape, the configuration, the location and the number of the braking fingers can vary from the embodiment shown.
In the shown embodiment, the dispensing brake 118 comprises a compressible annular band surrounding the first portion 108 of the roll support 102 in order to brake the rotation of the web material roll 50 relative to the roll support 102, when the web material roll 50 with the bushing 10 inserted in one of its extremities is rotatably mounted to the engageable portion 105 of the roll support 102. It is appreciated that the shape, the configuration, and the location of the dispensing brake 118 of roll support 102 can vary from the embodiment shown. It should be understood that the dispensing brakes 46, 118 are configured to brake the rotation of the web material roll 50 relative to the roll support 102 when the web material roll 50 is rotatably mounted to the engageable portion 105 of the roll support 102.
In the embodiment in which the web material roll 50 is fixedly supported by the engageable portion 105 of the roll support 102 and in which the engageable portion 105 is rotatably mounted to the housing of the web material roll dispenser 100, the dispensing brakes 46, 118 are configured to further improve the stable cooperation between the bushing 10 and the engageable portion 105 of the roll support 102, so as to ensure that, when a pulling force is exerted on a free end of the web material of the web material roll 50, the bushing 10 inserted in the web material roll 50 will not rotate relative to the engageable portion 105 of the roll support 102.
Referring now to
In the embodiment shown, the body 12 of the bushing 10 has a substantially cylindrical shape, but other shapes and configurations are possible, as long as the body 12 of the bushing 10 can be at least partially inserted in one of the extremities 52, 56 of the roll of web material 50. For instance, the bushing could be designed and configured with a body having a substantially truncated shape. In such case, the diameter of the body 12 of the bushing 10 could decrease from the first end 14 of the body 12 to the second end 16.
In the illustrated embodiment, the bushing 10 comprises a dispensing brake 46 configured to create friction between the bushing 10 and the roll support 102, and more specifically friction with the engageable portion 105 of the roll support 102 when inserted in the central cavity 64 of the web material roll 50. The dispensing brake 46 of the bushing 10 comprises a plurality of braking tabs 47 (four, in the embodiment shown, regularly spaced apart from each other) extending substantially longitudinally (i.e. in a direction substantially parallel to the central axis X1 of the web material roll 50) along the body 12 on an outer surface of the body 12, so as to create friction with the engageable portion 105 of the roll support 102. The braking tabs 47 are for engaging the interior surface of the first extremity 52 to snugly fit the bushing 10 into the web material roll 50. In this example, the bushing 10 includes four braking tabs 47, but there can be more or less of such braking tabs 47. The braking tabs 47 have a similar shape, so that the following description of one of the braking tabs 47 will apply to any of them.
A slot 49 is formed in the bushing 10, and more particularly in the junction between the body 12 and the outside collar 42 of the bushing 10, for the braking tab 47 to comprise a free end 53 (or proximal end 53) at least partially surrounded by the slot 49. The slot 49 extends on each side of the free end 53 of the braking tab 47 along a longitudinal portion of the body 12, for the free end 53 of the braking tab 47 to be radially displaceable, or at least to provide some flexibility to the braking tab 47. In the embodiment shown, the slot 49 is substantially C-shaped, but other shapes are possible. The braking tab 47 thus forms a friction area of the inner surface 18 of the body 12 of the bushing 10, contributing to a snug fit of the engageable portion 105 of the roll support 102 in the bushing 10.
Moreover, the braking tab 47 is dimensioned and shaped for the body 12 of the bushing 10 to improve the fit of the bushing 10 into the web material roll 50, and to limit the risk of an overspinning of the web material roll 50 when the web material is dispensed, given that the braking tab 47 forms a friction area or friction surface, on the outer surface 24 of the body 12 of the bushing 10.
Optionally, the free end 53 of the braking tab 47 may extend along at least about 25% of the length Lb of the bushing 10, and preferably along at least about 40% of the length Lb of the bushing 10, and still preferably, along at least about 50% of the length Lb of the bushing 10. In another embodiment, the free end 53 extends along at least about 60% of the length Lb of the bushing 10.
In the embodiment shown, the braking tab 47 is integrally formed in the body 12, but the braking tab 47 and the body 12 could also be formed of distinct elements fixedly secured together. It is appreciated that the shape, the configuration, the number and the location of the braking tabs 47 can vary from the embodiment shown.
In the embodiment shown, the wall 28 comprises a plurality of adjacent wall partitions 35 separated from each other by radial slots 38. In this example, there are four wall partitions, but there can be less or more partitions. As represented for instance in
Referring now more particularly to
In the embodiment shown, a recess (or groove) 107 is formed in the engageable portion 105 of the roll support 102; the recess 107 is formed behind the head 114 of the engageable portion 105. In other words, the recess 107 is formed between the second portion 110 and the head 114 of the engageable portion 105 of the roll support 102. The recess 107 extends along at least a portion of an outer periphery of the engageable portion 105. In the embodiment shown, the recess 107 extends along substantially entirely, and preferably, along all of the outer periphery of the engageable portion 105. In other words, an annular groove 107 is formed in the engageable portion 105 of the roll support 102 (for instance in the second portion 110 of the roll support 102). As shown, the recess 107 can define a substantially truncated portion extending between a front end of the second portion 110 and a rear end of the head 114. In other words, the recess 107 is shaped and dimensioned so that the cross section of the engageable portion 105 regularly decreases between the front end of the second portion 110 and the rear end of the head 114. It is however appreciated that the shape and the dimensions of the recess 107 can vary from the embodiment shown.
The recess 107 formed in the engageable portion 105 of the roll support 102 is configured so that, when the web material roll 50 and the bushing 10 inserted therein are removed from the roll support 102, as represented in
Moreover, as represented for instance in
It is thus understood that, considered along an axis of the engageable portion 105 of the roll support 102 towards the free end 106, an outer diameter of the engageable portion 105 increases from the second diameter S2 of the second portion 110 to the diameter of the blocking protrusion 111. Then the diameter of the engageable portion 105 of the roll support 102 decreases in the recess 107 and then increases when passing the shoulder 116 defined between the second portion 110 and the tapered head 114.
The blocking protrusion 111 firstly limits the engagement of the roll support 102 in the bushing 10: the blocking protrusion 111 forms a longitudinal blocker to limit the risk that the roll support 102 be introduced too far in the bushing 10, which would result in the first and second bearing surfaces 20, 32 not being adequately arranged with regards to the roll support 102, thus resulting in an inadequate dispensing of the web material of the web material roll 50.
As represented for instance in
Moreover, when the roll support 102 is removed from the bushing 10, the blocking protrusion 111 provides an additional constraint to be overcome by the wall 28 of the bushing 10. In other words, the blocking protrusion 111 contributes to the efficiency of the breaking of the wall partitions 35 of the wall 28 when the bushing 10 is removed from the engageable portion 105 of the roll support 102.
It is further understood that the combination of the blocking protrusion 111 and the recess 107 (or annular groove) contributes to the generation of the clicking sound upon insertion of the head 114 of the roll support 102 in the bushing 10.
The embodiments of the invention described above are intended to be exemplary only. A person of ordinary skill in the art would appreciate the features of the individual embodiments, and the possible combinations and variations of the components. A person of ordinary skill in the art would further appreciate that any of the embodiments could be provided in any combination with the other embodiments disclosed herein. It is understood that the invention may be embodied in other specific forms without departing from the central characteristics thereof. The present examples and embodiments, therefore, are to be considered in all respects as illustrative and not restrictive, and the invention is not to be limited to the details given herein. Accordingly, while the specific embodiments have been illustrated and described, numerous modifications come to mind. The scope of the invention is therefore intended to be limited solely by the scope of the appended claims.
The present application claims the benefit of the filing date of U.S. provisional patent application No. 62/640,936, filed on Mar. 9, 2018, and entitled “WEB MATERIAL DISPENSER”, U.S. provisional patent application No. 62/640,626, filed on Mar. 9, 2018, and entitled “BUSHING FOR A WEB MATERIAL ROLL, WEB MATERIAL ROLL AND RETENTION ASSEMBLY”, and U.S. provisional patent application No. 62/749,710, filed on Oct. 24, 2018, and entitled “BUSHING FOR A WEB MATERIAL ROLL, WEB MATERIAL ROLL AND RETENTION ASSEMBLY”. The disclosure of each of these three U.S. provisional patent applications is hereby incorporated by reference in their entirety.
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Number | Date | Country |
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WO-2018127618 | Jul 2018 | WO |
Number | Date | Country | |
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20190276259 A1 | Sep 2019 | US |
Number | Date | Country | |
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62749710 | Oct 2018 | US | |
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62640626 | Mar 2018 | US |