The present invention technically relates to household appliances. More particularly, the present invention technically relates to kitchen appliances. Even more particularly, the present invention technically relates to butter makers.
The making of butter has been recorded as early as 2,000 years B.C. through the process of churning milk or cream. Unhomogenized milk and cream contain butterfat in microscopic globules (0.1-10 microns in diameter). These globules are surrounded by membranes made of phospholipids (fatty acid emulsifiers) and proteins, which prevent the fat in milk from pooling together into a single mass. Butter is produced by agitating (“churning”) cream, which damages these membranes and allows the milk fats to conjoin, separating from the other parts of the cream. As churning continues, larger clusters of fat collect until they begin to form a network with air bubbles that are generated by the churning; this traps the liquid and produces a foam. As the fat clumps increase in size, there are also fewer to enclose the air cells. So the bubbles pop, run together, and the foam begins to leak. This leakage is called buttermilk. The cream separates into butter and buttermilk. The buttermilk is drained off, and the remaining butter is kneaded to form a network of fat crystals that becomes the continuous phase, or dispersion medium, of a water-in-fat emulsion. Working the butter also creates its desired smoothness. Butter, therefore, is essentially the fat of the milk.
Although the exact mechanism by which butter is formed through churning is still uncertain, it is theorized that during the perturbation of the cream some air is incorporated into the liquid forming bubbles, and the fat globules collect in the bubble walls. The churned cream is warmed to the point that the globules soften and to some degree liquify. The ideal temperature range is said to be 55° to 65° F. (12° to 18° C.). Persistent agitation knocks the softened globules into each other enough to break through the protective membrane, and liquid fat cements the exposed droplets together. The foam structure is broken both by the free fat and the released membrane materials, which include emulsifiers like lecithin. These materials disrupt thin water layers and so burst bubble walls, and once enough of them have been freed in the process of whipping or churning cream, the foam will never be stable again. As churning continues, then, the foam gradually subsides, and the butter granules are worked together into larger and larger masses. Accordingly, butter is a water-in-fat emulsion resulting from an inversion of cream or milk, a fat-in-water emulsion.
Heretofore, a variety of methods and devices have been created to produce butter on a small scale (as opposed to on an industrial scale). Butter was first made by placing the cream in a container made from animal material and shaking until the milk has broken down in to butter. Later wood, glass, ceramic or metal containers were used. Butter churns have varied over time as technology and materials have changed. The first butter churns used a wooden container and a plunger to agitate the cream until butter formed. Referred to as a “plunge churn” or “dash churn” a stick called a dasher or churn dash was moved up and down by hand in an upright container, usually made of wood or earthenware. The stick might be perforated. or it could have a wooden circle, or crossed boards attached, but even with those to help beat the cream, this method took longer than using the more complex kinds of churn which were introduced in the 18th century, and became popular in the 19th.
Later butter churns used a container made from wood, ceramics or galvanized (zinc coated) iron that contained paddles. The hand-turned paddles were moved through the cream quickly, breaking the cream up by mixing it with air. This allows the butter to be made faster than by simply agitating the cream. Paddle churns were widely sold as small, convenient household churns in 19th century America, and glass ones were in use in the US in the 1940s.
A modern day example of a dash churn is described in U.S. Pat. No. 6,511,219 issued to Sevelle in 2003. The Sevelle patent teaches a compact butter maker that includes a cream container, a drive housing, a drive, and a dasher. The drive housing houses a drive, which is coupled to the dasher and adapted and configured to drive the dasher in reciprocal motion. The drive housing and the cream container are adapted and configured to reversibly mate and to position the dasher in the cream container for reciprocal motion within the container. The dasher and the container have complementary shapes with the dasher dimensioned to fit within the container and to define a space that can be occupied by cream within the container and around the dasher. Reciprocal motion of the dasher within the container converts the cream to butter. Although the Sevelle device is an improvement over butter makers of the past, it suffers from the same shortcomings and limitations of its ancestral dash churns, and close cousins, the paddle churns, namely it requires the use of an implement which must be cleaned after every use and it takes an unreasonable amount of time (by today's standards) to convert the cream into butter, namely 5 minutes. Moreover, the dashing component requires cleaning after use (like the fins and paddles of blenders and other rotary mixers).
Another apparatus developed for making butter was the barrel churn. Here, the whole churn would operate a crank turning paddles inside the barrel. Some were square in appearance, called box churns. Some barrel- and box-shaped churns were swung or rocked instead of turning. Churns of this sort were large, awkward, difficult to clean and took long periods of time to convert the cream into butter.
Centrifugal cream separators allow the properties of centrifuge to be applied to butter making. Instead of having spinning paddles, the paddles are fixed and the container spins. This allows better separation of the butter from the buttermilk and water. Such apparatus require transfer of the butter to a separate container for use after the butter is made, requiring the former to be cleaned, and also have a relatively large footprint as far as counter space is concerned.
In view of the above, it is apparent that a need exists for a kitchen countertop appliance for making home-made butter wherein the appliance has a small footprint relative to butter makers of the prior art, wherein the cream is transformed into butter in a shorter time period than heretofore possible with most if not all existing countertop devices, and wherein the apparatus does not require the use of fins, paddles, impellers, dashers or other such implements inside the churning vessel.
All patents, patent applications, provisional applications, and publications referred to or cited herein, or from which a claim for benefit of priority has been made, are incorporated herein by reference in their entirety to the extent they are not inconsistent with the explicit teachings of this specification.
The subject invention more specifically relates to a butter making appliance adapted and configured for countertop operation comprising: a churning vessel having an open end through which cream may be introduced and butter may be withdrawn, the open end having a lid removably mountable thereto, the churning vessel being removably mountable to a motor-driven reciprocating drive housed within a housing, the drive being adapted and configured to drive the churning vessel in reciprocal motion, whereby the reciprocal motion of the churning vessel agitates cream contained therein causing it to convert to butter. The appliance further includes a safety cover removably mounted to the housing for enclosing the churning vessel therein. In a preferred embodiment, the drive is operable only when the safety lid is mounted to the housing, and the reciprocating drive is comprised of a piston slidably mounted within a cylinder bore of a cylinder, the cylinder being mounted within the housing or integrally formed therewith, a connecting rod having a first end and a second end, the first end being pivotally mounted to a piston, the second end being pivotally mounted to a crank throw of a rotatable crankshaft, the crankshaft being in operable engagement with the rotary shaft of a motor, whereby the crankshaft translates rotary motion of the motor shaft into reciprocating linear piston motion.
In an alternate embodiment, the second end of the second end of the connecting rod is fixedly mounted to a yoke having a linear slot perpendicular to the axis of reciprocating linear motion and in slidable engagement with a crank pin rotatably mounted to the crank throw, whereby the yoke, crank pin and crank throw convert the rotational motion of said crank shaft into reciprocating linear motion of the piston for agitation of cream charged to the churning vessel causing the cream to transform into butter more efficiently. In yet another embodiment, the slot of the yoke includes at least one centrally disposed radiused portion selected from the group consisting of a concave radius and a convex radius for imparting at least one dwell in each piston stroke cycle of the reciprocating linear motion, whereby cream contained within the churning vessel is caused to momentarily collect in at least one end of said churning vessel during the at least one dwell period and thereafter be abruptly cast against the opposite end of the churning vessel. Inclusion of at least one dwell in the piston stroke cycle further improves cream-to-butter conversion efficiency.
There has thus been outlined, rather broadly, the more important features of the invention in order that the detailed description thereof that follows may be better understood, and in order that the present contribution to the art may be better appreciated.
There are, of course, additional features of the invention that will be described hereinafter and which will form the subject matter of the claims appended hereto. In this respect, before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not limited in its application to the details of construction and to the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting. As such, those skilled in the art will appreciate that the conception, upon which this disclosure is based, may readily be utilized as a basis for the designing of other structures, methods and systems for carrying out the several purposes of the present invention. It is important, therefore, that the claims be regarded as including such equivalent constructions insofar as they do not depart from the spirit and scope of the present invention.
Further, the purpose of the foregoing abstract is to enable the U.S. Patent and Trademark Office and the public generally, and especially the scientists, engineers and practitioners in the art who are not familiar with patent or legal terms or phraseology, to determine quickly from a cursory inspection the nature and essence of the technical disclosure of the application. The abstract is neither intended to define the invention of the application, which is measured by the claims, nor is it intended to be limiting as to the scope of the invention in any way.
It is, therefore, a primary object of the subject invention to provide a butter maker that is compact in size and therefore suitable for countertop use in home kitchens and restaurants.
It is another primary object of the subject invention to provide a compact butter making appliance capable of converting cream into butter in under 30 seconds.
Another object of the subject invention is to provide a compact butter making appliance which does not require the insertion of baffles, paddles, dashes or any other object into the mixing vessel in order to convert the cream into butter.
Another object of the subject invention is to provide a compact butter making appliance designed to rapidly convert cream into butter when placed in a churning vessel that is subject to linear reciprocal movement.
Another object of the subject invention is to provide a compact butter making appliance capable of cooperative union with conventional Mason jars which can serve as the churning vessel.
It is also an object of the subject invention to provide a compact butter making appliance wherein all parts, both static and operable, are secured within a protective housing and lid.
Another object of the subject invention is to provide a compact butter making appliance that is fabricated from materials that are durable, corrosion-resistant, and non-absorbent.
Another object of the subject invention is to provide a compact butter making appliance that is fabricated from materials that are sufficient in weight and thickness to withstand repeated warewashing.
Another object of the subject invention is to provide a compact butter making appliance that is fabricated from materials that may be finished to possess a smooth, easily cleanable surface.
Still another object of the subject invention is to provide a compact butter making appliance that is fabricated from materials that are resistant to pitting, chipping, crazing, scratching, scoring, distortion and decomposition.
It is also an object of the subject invention is to provide a compact butter making appliance that is constructed to be free of breaks, open seams, cracks, chips, inclusions, pits, and similar imperfections.
Still another object of the subject invention is to provide a compact butter making appliance that is free of sharp internal angles, corners, and crevices which could retain moisture, bacteria, molds and other deleterious substances.
Yet another object of the subject invention is to provide a compact butter making appliance which is relatively simple in design and therefore capable of rapid construction at relatively low costs.
These together with other objects of the invention, along with the various features of novelty which characterize the invention, are pointed out with particularity in the claims annexed to and forming a part of this disclosure. For a better understanding of the invention, its advantages and the specific objects attained by its uses, reference should be had to the accompanying drawings and descriptive matter in which there is illustrated a preferred embodiment of the invention.
The invention will be better understood and objects other than those set forth above will become apparent when consideration is given to the following detailed description
At the outset, it should be clearly understood that like reference numerals are intended to identify the same structural elements, portions or surfaces consistently throughout the several drawings figures, as such elements, portions or surfaces may be further described or explained by the entire written specification, of which this detailed description is an integral part. Unless otherwise indicated, the drawings are intended to be read (e.g., cross-hatching, arrangement of parts, proportion, degree, etc.) together with the specification, and are to be considered a portion of the entire written description of this invention. Components are not drawn to scale or proportion. As used in the following description, the terms “horizontal” and “vertical” simply refer to the orientation of an object relative to level ground, and the terms “left”, “right”, “top” and “bottom”, “up” and “clown”, as well as adjectival and adverbial derivatives thereof (e.g., “rightwardly”, “upwardly”, etc.), simply refer to the orientation of a surface relative to its axis of elongation, or axis of rotation as appropriate.
Reference is now made to
Housing 12 houses the working components of the apparatus including a motor 18, and a reciprocating drive assembly comprising a piston 20 slidably mounted within cylinder bore 22 of cylinder 24 which in turn is mounted to or integrally formed with the housing wall 24, a connecting rod 26 pivotally mounted at one end to piston 20 via piston pin 28 and at its opposite end to crank throw 30 of rotatable crankshaft 32 via crank pin 34. As best observed upon reference to
Churning vessel 14 is comprised of an open-ended, generally cylindrical shaped body 50 preferably having a flat or slightly concave bottom 52 with interior tapered shoulders 54 therebetween. The open end of churning vessel 14 preferably but not essentially also includes interior tapered shoulders 58 terminating in neck portion 60 having a perimeter edge 62 defining an opening 64 through which cream may be added and the products of churning may be removed. Body 50 of churning vessel 14 is diametrically smaller than the diameter of cylinder bore 46 to freely move therein in a reciprocating manner along axis 100 without contacting surface 48 of cylinder 24. Churning vessel 14 is further sized to prepare an amount of butter used by a typical family over one or more days or a week or two, or for entertaining. In one embodiment, churning vessel 14 may be a common Mason jar or other glass jar, which are both ideal for storage of the butter after it is produced. Alternatively, churning vessel may be constructed of plastic, stainless steel, Teflon, or any other substance from which butter or dairy products can be removed readily and are otherwise safe for use with food products. Preferably, churning vessel 14 is constructed of a transparent or translucent material to permit visualization of its contents during the churning process.
Churning vessel 14 is adapted to removably receive a lid 66 in a secure manner. For example, neck portion 60 and lid 66 may be reciprocally threaded for this purpose. Alternative or additional means of secure attachment, well known to those skilled in the art, may also be employed.
Piston head 44 is adapted with vessel retention means sized, shaped and configured to lockingly receive churning vessel 14. In a first embodiment (
Safety cover 16 is generally dome-shaped and preferably constructed of a transparent or translucent material to permit visualization of churning vessel 14 and its contents during the churning process. Safety cover 16 may be constructed of plastic, tempered glass, or opaque materials such as stainless steel, Teflon, or suitable materials. The purpose of safety cover 16 is to shield users from the moving parts of the subject apparatus during operation, namely from the churning vessel as it rises and falls during its reciprocating movement along axis 100. Note that when piston head 44 reaches the apex of its upstroke (
Channel 74 is adapted with safety cover retention means sized, shaped and configured to lockingly receive safety cover 16 therein. In a first embodiment (shown), safety cover 74 is provided with a plurality of lateral (exterior) locking members 76, as generally shown in
A pressure switch 80 is in communication with channel 74 and is closed (i.e., opens the circuit) when safety cover 16 is mounted within channel 74. More specifically, pressure applied to switch 80 by the downward pressure of the safety cover closes the switch. In a preferred embodiment, contact between safety cover 16 and switch 74 only occurs when the former is fully locked within channel 74. A toggle switch 82 mounted to housing 12 is electrically connected between pressure switch 80 and motor 18 via insulated wiring 84 and includes “Hi”, “Off” and “Low” settings. Other forms of switches including digital switch panels may be employed in the alternative.
In order to create the smallest countertop footprint, the subject appliance 10 is constructed so as to be taller than it is wide, with piston 46 being driven along a vertical axis 100. As may be appreciated, however, little modification would be required to produce alternate embodiments where the appliance is wider than it is tall and the reciprocating action occurs along a horizontal axis. In order to stabilize the embodiment illustrated from unwanted lateral movement and/or from the possibility of being accidentally knocked over, a suction cup may be mounted to the bottom of housing 12 as shown. Such stability can also be provided or augmented by a flared bottom to housing 12, or with frictional or adhesive feet or pads that impede or prevent lateral movement of the. butter maker on a surface.
It should be appreciated that other means of creating the requisite linear reciprocating motion may also be employed, the above-described reciprocating drive assembly being merely illustrative. For example, the reciprocating drive of conventional reciprocating saw may be modified to achieve the necessary reciprocating linear action. Alternatively, and referring to
Advantageously, each piston cycle, which is comprised of an upstroke and a downstroke, may be interrupted with a momentary pause occurring at the apex of the upstroke and/or the downstroke. Referring to
Fill churning vessel 14 about ¼-½ full with 1-2 cups heavy whipping cream, or double cream (⅓ liter) (preferably without carrageenan or other stabilizers) and close with lid 66. Invert churning vessel 14 and secure to vessel retention means of reciprocating drive assembly. Attached safety cover x to housing 12 causing pressure switch x to close. Activate motor 18 to the High setting via toggle switch x located on the exterior of housing 18. The cream will go through the following stages: sloshy, frothy, soft whipped cream, firm whipped cream, coarse whipped cream. Then, suddenly, the cream will seize, its smooth shape will collapse, and the whirring will change to sloshing. The butter is now fine grained bits of butter in buttermilk, and a few seconds later, a glob of yellowish butter will separate from milky buttermilk. This process will take less than 30 seconds. Drain the buttermilk from churning vessel 14.
The butter may be eaten immediately—it has a light taste—though it will store better if washed and worked. Add ½ cup (100 mL) of ice-cold water, and churn further on the “Low” setting. Discard wash water and repeat until the wash water is clear. Work the butter to remove suspended water. Either place damp butter into a cool bowl and knead with a potato masher or two forks; or allow it to remain in the churning vessel and allow to tumble on the “Low” setting. Continue working, pouring out the water occasionally, until most of the water is removed. The butter is now ready. Put butter in a butter crock, ramekins, or roll in waxy freezer paper. Alternatively, the butter may be kept in the removable churning vessel 14 and refrigerated or set out at the table. The butter yield will be approximately half that by volume of the amount of cream charged to the churning vessel.
Although the present invention has been described with reference to the particular embodiments herein set forth, it is understood that the present disclosure has been made only by way of example and that numerous changes in details of construction may be resorted to without departing from the spirit and scope of the invention. Thus, the scope of the invention should not be limited by the foregoing specifications, but rather only by the scope of the claims appended hereto.