The present invention relates to gas turbines, and more particularly, relates to a bypass air injection apparatus and method to increase the effectiveness of the combustor by quenching the combustion process.
Gas turbine manufacturers are currently involved in research and engineering programs to produce new gas turbines that will operate at high efficiency without producing undesirable air polluting emissions. The primary air polluting emissions usually produced by gas turbines burning conventional hydrocarbon fuels are oxides of nitrogen, carbon monoxide and unburned hydrocarbons.
Catalytic reactors are generally used in gas turbines to control the amount of pollutants as a catalytic reactor burns a fuel and air mixture at lower temperatures, thus reduces pollutants released during combustion. As a catalytic reactor ages, the equivalence ratio (actual fuel/air ratio divided by the stochiometric fuel/air ratio for combustion) of the reactants traveling through the reactor needs to be increased in order to maximize the effectiveness of the reactor. Thus, there is a need to compensate for the degradation of the catalytic reactor.
Accordingly, the present invention is directed to a bypass air injection apparatus and method to compensate for the degradation of a catalytic reactor and to increase combustor efficiency by extracting compressor discharge air prior to its entry into a combustion or reaction zone of the combustor, and re-injecting the extracted compressor discharge air into the combustor bypassing the catalytic reactor using a plurality of injection tubes located substantially in a common radial plane with an injection manifold. Compressor discharge air is received by the combustor in a first combustion chamber through a passageway, preferably an annulus defined between a combustor body with an inner liner and a casing enclosing the body. The first combustion chamber includes a pre-burner stage where fuel is mixed with compressor discharge air for combustion, thus raising the temperature of the hot gases sufficiently to sustain a reaction with the catalyst disposed downstream of the first combustion chamber. Hot gases flowing out of the first combustion chamber pass through a main fuel premixer (MFP) assembly for combustion in a main combustion chamber disposed downstream of the catalyst.
A predetermined amount of compressor discharge air, flowing through the annulus, and prior to reception in the first combustion chamber, is extracted into a manifold. The extraction manifold is disposed adjacent to an array of openings located in the casing enabling compressor discharge air to flow from the annulus into the extraction manifold. A bypass conduit connects the extraction manifold to an injection manifold. The injection manifold lies in communication with a plurality of injection tubes for injecting the extracted air into the combustor body bypassing the catalyst. As noted above, each injection tube and the injection manifold are disposed in a substantially common radial plane. Removable flange covers are provided on the injection manifold in substantial radial alignment with the respective injector tubes affording access to the tubes. The injection tubes are installed from the outside of the injection manifold at circumferentially spaced locations about the casing and the liner through flange covers. A bypass air (i.e., extracted air) path is therefore provided to bridge the backside cooling airflow annulus disposed between the combustor casing and the combustion liner.
In another embodiment, the combustor includes only one combustion chamber. Thus, the combustor is devoid of the catalyst and the MFP assembly. Here, main combustion occurs at the pre-burner stage where a greater amount of fuel is mixed with air in order for combustion to occur.
In one aspect, the present invention provides a combustor for a gas turbine having a combustor body, a casing enclosing the combustor body and defining an annular passageway therebetween for carrying compressor discharge air into the combustor body at one end thereof; a reaction zone within the combustor body for main combustion of fuel and air, a first annular manifold surrounding the casing and arranged to extract a predetermined amount of compressor discharge air from the annular passageway, a second annular manifold surrounding the casing and arranged to receive the extracted air, the second manifold located downstream of the first manifold in a combustion flow direction; a conduit for supplying the extracted air from the first manifold to the second manifold; and a plurality of injection tubes in communication with the second manifold for injecting the extracted air into the combustor body downstream of the reaction zone in the combustion flow direction to quench combustion, the injection tubes and the second manifold being disposed in a substantially common radial plane.
In another aspect, the present invention provides a combustor for a gas turbine including a combustor body with an inner liner, a casing enclosing the body and defining a passageway therebetween for carrying compressor discharge air, a catalytic reactor disposed in the body for controlling pollutants released during combustion; a first manifold for extracting a predetermined amount of compressor discharge air from the passageway, a second manifold for receiving the extracted air and supplying the extracted air to the body at a location bypassing the catalytic reactor, and a plurality of injection tubes in communication with the second manifold for injecting the extracted air into the body, the injection tubes and the second manifold being disposed in a substantially common radial plane.
In another aspect, the present invention provides a gas turbine having a compressor section for pressurizing air; a combustor for receiving the pressurized air; and a turbine section for receiving hot gases of combustion from the combustor, the combustor including a combustor body with an inner liner, a casing enclosing the body and defining a passageway therebetween for carrying compressor discharge air, a reaction zone within the combustor body for combustion of fuel and air, a first manifold surrounding the casing and arranged to exhaust a predetermined amount of compressor discharge air from the passageway, a second manifold surrounding the casing and arranged to receive the extracted air, the second manifold located downstream of the first manifold in a combustion flow direction; a conduit for supplying the extracted air from the first manifold to the second manifold; and a plurality of injection tubes in communication with the second manifold for injecting the extracted air into the combustor body downstream of the reaction zone in the combustion flow direction to quench combustion, the injection tubes and the second manifold are disposed in a substantially common radial plane.
In yet another aspect, the present invention provides a method for quenching combustion by extracting a predetermined amount of compressor discharge air, before the air flows into the reactor, from the passageway into the first manifold; supplying the extracted air from the first manifold to the second manifold via the conduit; injecting the extracted air received by the second manifold into the body at a location along the body bypassing the reactor using an array of injection tubes; and disposing the injection tubes and the second manifold in a substantially common plane.
In another aspect, the present invention provides a gas turbine having a compressor section for pressurizing air, a combustor for receiving the pressurized air, and a turbine section for receiving hot gases of combustion from the combustor, the combustor including a combustor body with an inner liner, a casing enclosing the body and defining a passageway therebetween for carrying compressor discharge air, a reaction zone within the combustor body for combustion of fuel and air, a first manifold surrounding the casing and arranged to exhaust a predetermined amount of compressor discharge air from the passageway, a second manifold surrounding the casing and arranged to receive the extracted air, the second manifold located downstream of the first manifold in a combustion flow direction; a conduit for supplying the extracted air from the first manifold to the second manifold; and a plurality of injection tubes in communication with the second manifold for injecting the extracted air downstream of the reaction zone in the combustion flow direction, wherein said injection tubes include a feedhole configuration adapted to channel air from the second manifold.
The present invention is better understood upon consideration of the detailed description below in conjunction with the accompanying drawings and claims.
As is well known, a gas turbine includes a compressor section, a combustion section and a turbine section. The compressor section is driven by the turbine section typically through a common shaft connection. The combustion section typically includes a circular array of circumferentially spaced combustors. A fuel/air mixture is burned in each combustor to produce the hot energetic gas, which flows through a transition piece to the turbine section. For purposes of the present description, only one combustor is discussed and illustrated, it being appreciated that all of the other combustors arranged about the turbine are substantially identical to one another.
Referring now to
A predetermined amount of the compressor discharge air is extracted from the annulus 18 into a manifold 26 via an array of openings 25 (
Other exemplary bypass and injection systems are described in U.S. Pat. Nos. 6,449,956 and 6,568,188 both entitled “BYPASS AIR INJECTION METHOD AND APPARATUS FOR GAS TURBINES,” and both of which are incorporated by reference as if fully set forth herein.
Referring to
Thus, the present invention has the advantages of maximizing the effectiveness of the catalytic reaction, thereby increasing the efficiency of the combustor. The present invention further provides a simple means of controlling the combustion process.
Another aspect of the present invention includes a combustion system having injection tubes adapted to extend into a plenum for receiving bypass air and re-inject the air downstream of the main combustion or reaction zone with reduced pressure drop resulting from flow losses at the injection tube feedholes. In one example, the feedhole sizes and/or shapes are adapted to reduce undesirable pressure drops near the injection tube feedholes. Further, an injection tube having one or more feedholes may be oriented with a greater feedhole area facing a flow of air in the plenum to channel or scoop the air with reduced pressure drops near the feedholes and reduce flow losses of the bypass system.
Generally, providing a large area opening in the injection tube allows little air passage out of the openings back into the plenum (e.g., manifold). Further, minimizing structures and tailoring geometries that reduce pressure by reducing or elimination eddies, vortices, and the like increases the bypass performance. Therefore, it is desirable to exclude sharp edges or curves in the openings that may create eddies and pressure fluctuations in the airflow.
Preferably, injection tube 600 includes a single feedhole 610 having a rectangular shaped opening with curved corners to reduce pressure fluctuations from eddies and the like; however, squared corners are possible. In other examples, feedhole 610 may include an elliptical shaped opening or other suitable shape, and injection tube 600 may include any number of feedholes 610 of various shapes and configurations. Additionally, trumpet shaped or NACA (National Advisory Committee for Aerodynamics) duct shape feedholes may also be used.
Generally, it is desired to configure one or more feedholes 610 to have a greater opening or receiving area facing the airflow to scoop or channel air from the airflow with reduced pressure loss near the opening. For example, in
In other examples, computational fluid dynamic analysis may be used to find a desirable orientation of the feedhole 710 relative to airflow based on the airflow characteristics within manifold 732, the configuration of feedholes 710, and the like. Test data has shown that the exemplary injection tubes 700 and design of scoop feedholes 710, as well as increased injection tube 700 diameter, may greatly alleviate flow losses and increases flow capacity of the bypass system. It should be recognized by those of ordinary skill in the art that various feedhole configurations and injection tube configurations discussed herein may be used alone or in combination with various other devices and methods to reduce pressure drops and increase bypass system performance.
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
Number | Date | Country | |
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Parent | 10664495 | Sep 2003 | US |
Child | 11148866 | Jun 2005 | US |